a paradigm shift in critical dynamic assest care - functional ... - petroleum club ·...
TRANSCRIPT
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A PARADIGM SHIFT IN CRITICAL (DYNAMIC) ASSETS CARE – FUNCTIONAL
PROPERTIES PROCESS ANALYZERS
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Pareto Principle and Critical Dynamic Assets Care
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Typical Lubrication Oil Process Properties Monitored
Process Properties
Kinematic viscosity (40°C and 100°C) Water content/activity Temperature Blotter spot test Oxidation Sulfation Organic contamination Wear and additive elements (AES) Total wear (ferous & non ferouos) - Particle quantifier index (PQI)
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Process Analyzers FundamentalsPROCESS MONITORING = INSTRUMENTS
Options available in the marketA. Property inferred via direct measurement
Pressure Temperature Density Viscosity TAN
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Options available in the marketB. Property inferred via correlation measurement
NIR//FTIR MRA RAMAN
Process Analyzers FundamentalsPROCESS MONITORING = INSTRUMENTS
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Analyzers FundamentalsELECTROMAGNETIC SPECTRUM
Property inferred via correlation measurement
SPECTROSCOPY nmr / esr / microwave IR / vis / UV X-ray
WAVELENGTH 10m 100cm 1cm 100m 1m 10nm
cm-1 100 500 2000 5000 10,000 20,000 30,000m 100 20 5 2 1 0.5 0.33
far-IR mid-IR near-IR visible/UV
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Diesel Fuel Spectra
-1
0
1
2
3
4
5
6
7
6500.0 5921.5 5342.9 4764.4 4185.8 3607.3 3028.8 2450.2 1871.7 1293.1
46.3 clr-prod47.5 boost30048.2 boost60048.9 boost900
SPECTRA OF FOUR SAMPLESmid-IR range: 6500 to 1000cm-1
clear product CN = 46.3+ 300ppm booster CN = 47.5+ 600ppm booster CN = 48.2+ 900ppm booster CN = 48.9
measured by engine
mid-IR range accessible by usingINTERFEROMETER
area zoomed
LaborChemieConsulting
NIR - Technik
Options available in the marketB. Property inferred via correlation measurement
NIR//FTIR
Process Analyzers FundamentalsPROCESS MONITORING = FUNCTIONAL PROPERTIES ANALYZERS
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Diesel Fuel zoomed mid-IR
0
0.2
0.4
0.6
0.8
1
1.2
1800.3 1761.7 1723.2 1684.6 1646.0 1607.5 1568.9
clr-prodboost300boost600boost900
SPECTRA OF FOUR SAMPLESzoomed mid-IR : 1800 to 1500cm-1
clear product CN = 46.3+ 300ppm booster CN = 47.5+ 600ppm booster CN = 48.2+ 900ppm booster CN = 48.9
measured by engine
mid-IR range shows clear peakcaused by Alkyl-Nitrate booster
Calibration in mid-IR rangegives good CN predictionboth on clear product and
on addivated product
LaborChemieConsulting
NIR - Technik
Options available in the marketB. Property inferred via correlation measurement
NIR//FTIR
Process Analyzers FundamentalsPROCESS MONITORING = FUNCTIONAL PROPERTIES ANALYZERS
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Lubrication Oil Aging
LUBRICATION OIL AGINGN AS SEEN IN IR
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Oil Aging Sensor - ηνραΤ
OIL AGING SENSOR
SENSOR SIZE 36 x 38 MM !
Sensor mounting Ø100 mm pipe
Sensor mounting Ø30 mm pipe
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Oil Aging Sensor
Calibrated ranges
Density: 600 kg.m-3 ... 1500 kg.m-3
Viscosity: 0.3 cP ... 400 cP (500 cSt)Water activity: 0 aw ... 1 awTemperature: 0 °C ... 85 °C
Accuracy(typical, max)
Density: 0.1 %F.S. (typ) 0.5 %F.S. (max)Viscosity: 0.8 %F.S. (typ) 2 %F.S. (max)Water activity: 1 %F.S. (typ) 3 %F.S. (max)Temperature: 0.2 °C 0.5 °C
Repeatability
Density: 0.1 %F.S.Viscosity: 0.5 %F.S.Water activity: 0.5 %F.S.Temperature: 0.2 °C
Real-time calibrated output Density (kg.m-3), Viscosity (cP - cSt), Water activity (aw), Temperature (°C)
Operating conditions Temperature: -40 °C ... 125 °CPressure: Atm ... 10 bar (burst pressure 50 bar)
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Water and Lubrication Oils
WATER ACTIVITY AND LUBRICATION OILS
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Water and Lubrication Oils
WATER ACTIVITY AND LUBRICATION OILS
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Water and Lubrication Oils
WATER ACTIVITY AND LUBRICATION OILS
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Water and Lubrication Oils
WATER ACTIVITY AND LUBRICATION OILS
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Water Activity Sensor
Water Activity Sensor
Out
er la
yer
40 n
m fi
ness
e
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Water Activity Sensor
Calibrated ranges Water activity: 0 aw ... 1 aw
Temperature: 0 °C ... 85 °C
Accuracy(typical, max)
Water activity: 1 %F.S. (typ) 3 %F.S. (max)Temperature: 0.2 °C (typ) 0.5°C (max)
Repeatibility Water activity: 0.5%F.S.
Temperature: 0.2°C
Real-time calibrated output Water activity (aw), Temperature (°C)
Operating conditions Temperature: -40°C ... +120 °CPressure: Atm ... 50 bar
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Wireless P & T Sensor
Pressure & Temperature Sensor
Out
er la
yer
40 n
m fi
ness
e
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Moubray PrincipleW
ear p
artic
le c
once
ntra
tion
Wear particle size being generated, microns
1 10 100 1000Source Moubray et. all
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On-line metallic wear debris
ON-LINE METALLIC WEAR DEBRIS SENSOR
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ON-LINE METALLIC WEAR DEBRIS SENSOR
On-line metallic wear debris
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Total Wear Metalic Debris
Detection Range: >40 μm Ferrous & >135 μm Non-Ferrous Metallic. Simultaneous quantification of metallic composition, size category & particle count
Fluid Compatibility: Petroleum, synthetic oils and water/oil emulsionsFluid environment: <10 Bar @ -20°C to 65°C, 0.28 m/s (1.3 Litres/minute) to
4.5 m/s (21 Litres/minute), <500 cST @ 40oCConnections 3/8" BSPP female, 10 mm ID x 120 mm L boreAmbient Temperature: -20°C to 65°CAnalogue Outputs: 2 x Opto isolated 4-20 mA, 1 x Alarm contacts (0.1A max),
RS232, RS485, Modbus RTU (over RS485), CANopenInput: +24 VDC +/- 10%, Calibration Push ButtonOther: IP66ATEX Marking: II 2 G, Ex mb IIB T6, Ta = -20ºC to + 55ºC
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Total Wear Ferous Debris
Range: 0 - 2000 ppmDetection: Total Ferrous Wear DebrisFluid Compatibility: Petroleum, synthetic oils and water/oil.Connections: Oil 1/8” (Inlet BSP female, outlet BSP female)Communications: CAN, RS232, RS485Analogue Output: Opto isolated 4 - 20mAFluid Temperature: -20°C to 65°C (-4°F to 149°F)Max. Fluid Pressure: 10 Bar (145 psi)Power Supply: 18 - 30 VDCProtection: IP65Ambient temperature: -20°C to 65°C
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Alconex Corporate Outline
Staff: 30 people
(28 university graduates)
Founded August 1990
Romanian Private
Company
2011 Turnover € 3.5 million
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Main Lines of Activity
Technology provider for the Oil Patch
Meter checking and
proving
Oilfield equipment packager
Project integrator
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Core ExpertiseGas and crude processing : separation,
dehydration, filtration
System integrator; equipment packager
Liquids & gas metering solutions provider; extensive knowledge on custody transfer
Industrial Metrology (liquids & gas). Meter checking, proving and calibration
Metering systems condition monitoring and maintenance
Consulting : metering and processing
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Oilfield Equipment Packager
ROMGAZ – Sâncel Gas Processing Unit - 2009
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Oilfield Equipment Packager
ROMGAZ – Tămăşeşti Gas Processing Unit - 2010
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PETROFAC UK – CPI Separator - 2011
Oilfield Equipment Packager
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PETROFAC UK – Backwash Water Filtration Skid - 2011
Oilfield Equipment Packager
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MOBILE CFF UNIT
Pump
Control unit
Filtration Equipment Packager
FILTER HOUSINGS
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CERAMIC MEMBRANE FILTRATION UNIT
Crossflow Filtration Packager
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Metering Solutions
Oil Terminal Romania - Crude Oil Carrier Custody Transfer Unloading Terminal. 2000
OMV Petrom – Fuel Depots Custody Transfer Metering
Skids - 2005
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Metering Solutions
SNGN Romgaz SA – 240 Custody transfer metering points
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SNGN Romgaz Custody transfer gas stations
Process GC
Water Dewpoint Monitor
GC & Dewpoint Sampling Points
OMV PetromWaterflooding monitoring –
400 units
Metering Solutions
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Metering Solution-Gas Quality Monitoring Process GC
Sitrans CVSiemens
Danalyzer 700Emerson
FXi 930Hamilton-S.
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Metering Solutions
OMV PETROM – Custody Transfer Skids-2008
Mobile Calibration Unit -2008
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Industrial Metrology Services
Licensed Metrology Laboratory
Laboratory traceable to Romanian and German W&M
2 Mobile calibration units
Legal Metrology proving & checking
Industrial metrology portfolio: pressure, temperature, density, water cut
Consulting : metering and checking
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THANK YOU !