a nexans company general presentation2012.pdf · sep-11 technip qatar gas technip plateau...

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AT THE CORE OF PERFORMANCE

Qatar International Cables Company A Nexans Company

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AT THE CORE OF PERFORMANCE A worldwide leading expert in the cable industry

* At constant non-ferrous metal prices

7% Middle East, Russia and Africa

60% Europe 11%

North America

10% South America

12% Asia-Pacific

Sales in 2011 of about 7 billion Euro

Listed on the NYSE Euronext Paris

2011 Sales by geographic area *

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A worldwide leading expert in the cable industry

ENERGY INFRASTRUCTURES

46% BUILDING 22 %

TELECOM INFRASTRUCTURES 5 %

PRIVATE NETWORK 5%

INDUSTRY 22%

2011 Sales by activity

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A totally independent group

Shareholder breakdown (estimate at December 31, 2011)

INSTITUTIONAL INVESTORS

85.4%

An international and balanced

shareholder base

INDIVIDUAL SHAREHOLDERS 9.7%

EMPLOYEE SHAREHOLDERS 2.9%

UNIDENTIFIED SHAREHOLDERS 2%

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Serving customers on all continents

AT THE CORE OF PERFORMANCE A worldwide presence

Industrial presence in 40 countries and commercial activities worldwide

24,500 local experts

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AT THE CORE OF PERFORMANCE More than 100 years of experience

Creation of Nexans

Acquisitions & new factories 2001 - Daesung Cable (South Korea) 2002 - GPH (Germany), Kukdong (South Korea) 2003 - Furukawa cabos de Energia SA (Brazil) 2004 - Cabloswiss (Italy), Liban cables (Lebanon) 2006 - Confecta (Switzerland),

Olex (Australia / New-Zealand) 2007 - TVG (USA) 2008 - Madeco Cables (South America),

Intercond (Italy), Ouglich(Russia – new factory) 2010 – Mohammedia (Morocco – new factory) 2012 – AmerCable(North America)

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Since 2000

Société Française de Câbles Electriques 1897

Continuous growth and acquisitions

Joint Ventures 2006 – with Viscas (Japan): NVC 2008 – with SPC (Qatar): QICC (new factory) 2009 – with Sumitomo Electric Industries (Europe)

In progress 2012 – Agreement on the acquisition of a 75% stake

in the cable activities of Shandong Yanggu Cable Group (China)

2012 – Start of the construction of a new Extra High Voltage cable plant in Charleston (North America)

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AT THE CORE OF PERFORMANCE Customers operating in 5 key sectors

Non-renewable l Oil and gas l Mining

Renewable l Wind turbines l Photovoltaic

Power plants l Petrochemical l Thermal l Nuclear l Biomass l Hydropower l Geothermal l Tidal farms

l Power transmission networks

l Power distribution networks

l Aerospace and military

l Airport infrastructure

l Automotive l Port infrastructure l Handling l Railway networks l Rolling stock l Shipbuilding and navy

l Automation

l Telecommunication networks

l LAN

l Non residential building (Health, education, commercial)

l Residential building

Energy Resources

Energy Infrastructures Transportation Communication Building

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AT THE CORE OF PERFORMANCE In everyday life

3 to 5 km of cables to equip a car

650 km of cables in an advanced civil aircraft

1,000 to 1,500 km of cables to equip an oil platform

2,500 km of cables to equip a large cruise ship

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Denmark Anholt offshore windfarm

AT THE CORE OF PERFORMANCE Some recent successes in all continents

Qatar Ras Laffan Port

Puglia region, Italy Cellino San Marco

photovoltaic power plant

Australia Brisbane Airport

USA LIPA, New York Superconductor

Nigeria Usan Deepwater Oilfield

Canada Ontario

Samia Solar Project

Abu Dhabi Airport

Malta to Sicily Submarine power-interconnector

Brazil Espirito Santo Floating production storage and offloading

China Qingdao, Zefiro-380 trains

China Port of Ningbo Ship-to-Shore cranes

Brazil Sao Paulo Metro trains

Chile Minera Escondida

Mine

Brazil Sao Paulo Mexilhão gas field

USA JFK Airport, New York JetBlue Terminal

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Research Centers

Development Networks

Application Centers

researchers, engineers and technicians

families of patents registered

An average of new products per week

AT THE CORE OF PERFORMANCE Customer driven research, focusing on innovation

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l  Superconductors: the world’s longest superconducting cable, installed for LIPA in New York

l  Safety: unique Alsecure® Premium fire resistant cables for buildings, based on INFIT™ technology

l  High temperature cable for hybrid vehicles, reducing car weight and gasoline consumption

l  Iceflex® ultra-cold resistant cable to allow cargo ships to use new arctic shipping routes

l  Hybrid shore-to-ship cables to connect ships to land-based power and telecom, reducing pollution in harbours

AT THE CORE OF PERFORMANCE Customer driven research, focusing on innovation

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AT THE CORE OF PERFORMANCE State of the art technologies

•  The highest voltage insulated cable: 550,000 Volts

•  The most heat resistant cable: up to 1,000°C

•  The longest cable in one length: 156 km

•  The deepest undersea cable: 2,300 m water depth

•  The heaviest cable: 135 kg per meter

•  The longest and most powerful superconducting cable: 600m, 600 MVA

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AT THE CORE OF PERFORMANCE Some of Nexans and QICC clients

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AT THE CORE OF PERFORMANCE Qatar International Cables Company

QICC- a Nexans Company

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AT THE CORE OF PERFORMANCE QICC at a glance

•  Qatar International Cables Company (QICC) - a Nexans Company is fully managed by Nexans •  Nexans has transferred the state of the art cables technology •  Nexans is Partnering with local major sponsors:

v  Al Mirqab Holding

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AT THE CORE OF PERFORMANCE QICC at a glance

•  Project engineering started in October 2008

•  Factory construction started in Aug 2009

•  Transfer of technology from Nexans started in January 2009 •  Commercial production in December 2010

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AT THE CORE OF PERFORMANCE QICC organization chart

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AT THE CORE OF PERFORMANCE QICC factory

•  The plant is located 40 km South Doha

•  Total land of 70,000 SQM

•  18,000 built-up area (phase 1)

Biggest Middle-East harbor is 5 KM close by (under development)

25’000 metric tons of cables annually

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AT THE CORE OF PERFORMANCE QICC factory

Warehouse

Shipping & Storage Area

For Future Expansion

QICC Factory

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AT THE CORE OF PERFORMANCE QICC Range of products

Production covers :

•  Low Voltage

• Medium Voltage

•  High Voltage (66kV-132kV)

Milliken Conductors up to 1000 mm2

Watertight cable

Anti-termite

Flame Retardant & Fire Resistant

Oil Resistant

UV Protectant

Ozone Resistant

Longitudinal Moisture Resistant

Lead Sheath

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AT THE CORE OF PERFORMANCE Cost efficiency

•  Local manufacturer

•  Nexans worldwide best practices have been implemented at all the levels

• Cost control oriented management of the company

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AT THE CORE OF PERFORMANCE QICC Reference List

PO Date Customer End User Consultant Project Destination Product type Quantity (MTR)

Nov-10 QAFCO QAFCO n/a Inhouse Operation Qatar

LV, MV Cable 6.6KV, 15KV multicore, Leadsheath,

Flameretardant as per IEC60332 2,300

Dec-10 Qatar Kentz OMV Yemen Kentz Overseas

Limited Al Uqlah Central Processing

Facility Yemen

LV and MV cables upto 6KV, Armoured, Oil resistant, Flame

retardant as per IEC60332 122,049

Jan-11 Technip Qatar Gas Technip Plateau Management Project (PMP) Qatar



Feb-11 Qcon Dolphin Energy Veco Engineering

Construction of Five Operator Shelters & Lift Stations Qatar

0.6/1KV LV cables Leadsheath, Armoured, Single / Multicore

Flame retardant as per IEC60332 7,900

Feb-11

AUS Electromechani

cal Gulf garden n/a Al daniya garden centre Qatar 0.6/1KV LV Cables armoured as

per IEC60502 2,820

Mar-11 Qatar Kentz OMV Yemen Kentz Overseas

Limited Al Uqlah Central Processing

Facility Yemen

0.6/1KV LV Cables, Armoured, Single core / Multicore, Oil

resistant, Flame retardant as per IEC60332 28,418

Mar-11 Tadmur Roots Kahramaa Khatib & Alami GTC 232/GTC 233 Qatar 0.6/1KV LV Cables as per IEC

60502 104,937

Mar-11 Electric Way Distribution n/a Trade UAE 0.6/1KV LV Cables single/multi core as per IEC60502, BS5467 82,000

Mar-11 SNC Lavalin Bariq Mining

Limited n/a Bariq Mining Saudiarabia

MV Cables upto 24KV, multicore flame retardant cables as per

IEC60332 10,205

Mar-11 Qatar Kentz QP n/a PA GA CCTV at Halul Qatar

0.6/1KV LV cables single/multicore flame retardant as per

IEC60332 75,200

Apr-11 Qcon Qatar Gas n/a Qatar gas 3&4 onshore Qatar 0.6/1KV LV cables multicore

flame retardant as per IEC60332 1,900

May-11

Madar building materials n/a n/a Trade Qatar

0.6/1KV LV Cables single/multi core as per IEC60502 44,500

May-11 Gulf Cement Gulf Cement n/a Inhouse Operation Qatar 0.6/1KV LV Cables multicore as per IEC60502 2,000

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May-11 Total E&P

Qatar Total E&P

Qatar n/a Inhouse Operation Qatar

MV Cable multicore 36KV Leadsheath, armoured, UV resistant, Flame retardant as per IEC60332 300

Jun-11 Qcon Qatar Gas n/a Garage office expansion building Qatar

0.6/1KV LV cable single/multi core armoured Flame retardant as per IEC60332 20,750

Jun-11


0.6/1KV LV Cables multicore as per IEC60502 13,000

Jun-11

Marbu Electrical materials n/a n/a Trade Qatar

0.6/1KV LV Cables single/multi core as per IEC60502 43,000

Jun-11 ABB United steel company ABB Steel plant Bahrain

LV MV Cables upto 36KV single / multi core armoured as per IEC60502, BS5467 75,700

Jul-11 Anixter Mazdar n/a Abudhabi Solar Power UAE MV Cables 11KV 11,655

Aug-11 Linde SAMCO KSA Fluor Jubail Acrylic Complex Saudiarabia

MV LV Cables upto 7.2KV Flameretardant & Antitermite as per IEC 60502 & IEC 60332 CATC 115,120

Sep-11 Technip Qatar Gas Technip Plateau Management Project (PMP) Qatar



Sep-11 QAPCO QAPCO n/a Inhouse Operation Qatar

LV MV Cables upto 7.2KV multi core armoured as per IEC60502, IEC 60332-1 3,725

Sep-11 Saipem QAFCO n/a QAFCO V Qatar

0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-1 4,000

Sep-11 SNC Lavalin Bariq Mining

Limited n/a Bariq Mining Saudiarabia

MV Cables upto 24KV, multicore flame retardant cables as per

IEC60332 2,150

Sep-11 QCON Qatar Gas n/a QN Tower Datacentre Qatar

0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-1 3,600

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Sep-11 JGC Rasgas / QP n/a Barzan Onshore Expansion Qatar

0.6/1KV LV MV Cables upto 33KV single/multicore armoured as per IEC 60502, IEC 60332 CAT A Oil resistant 878,200

Sep-11 ABB United steel company ABB Steel plant Bahrain

0.6/1KV LV cables multi core armoured as per IEC60502, BS5467 4,150

Sep-11 Electric Way n/a n/a Trade UAE Earthing cable 450/750V as per BS 6004 20,000

Oct-11 Anixter Mazdar n/a Abudhabi Solar Power UAE LV Cables 0.6/1KV multicore armouredas per BS 5467 20,000

Oct-11 Qatar Kentz QP Qatar Kentz PA GA CCTV at Halul Qatar

0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-3 CAT A 11,350

Oct-11


0.6/1KV LV Cables multicore armoured as per IEC 60502, Earthing Cable 450/750V IEC 60227-3

Oct-11 Saudi Cable Kahramaa n/a GTC/ 394/2010 Establishment of

66KV and 132KV Lines Qatar Bonding Cable 15KV 2,500

Nov-11 NPCC ADCO EIL Qusahwira Full Field Development UAE

0.6/1KV LV Cables multicore armoured as per IEC 60502, IEC 60332-3 CAT A 396,250

Nov-11 Saipem Qafco Saipem QAFCO V Qatar Earthing cable 450/750V as per IEC 60227-3 19,500

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AT THE CORE OF PERFORMANCE QC Laboratory

RAW MATERIAL & PHYSICAL 4. TESTOMETRIC – test for Tensile &

Elongation

6. PROFILE PROJECTOR –

Checking material thickness (e.g.

insulation)

5. OVEN – for Hot set test and high

temperature test

3. MICROHMMETER – check conductor

resistance & resistivity of semiconductor.

2. WATER BATH – for insulation

resistance checking

1. KSM – check insulation, bedding, sheathing thickness

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Achievement 2011

FINAL TESTING EQUIPMENTS Faraday Cage:

- Test for Medium & High Voltage Cable - Up to 250 kV

Field Test: - Test for Low Voltage Cable

- Up to 75 kV

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AT THE CORE OF PERFORMANCE QICC tests for LV cables

•  1. Electrical testing • Insulation resistance measurement at ambient temperature • Insulation resistance measurement at maximum temperature in normal operation

• Voltage test for 4 h

• 2. Non Electrical testing • Measurement of thickness of insulation • Measurement of thickness of non-metallic sheaths • Test for determination the mechanical properties of Insulation before and after ageing

• Test for determination the mechanical properties of non-metallic sheaths before and after ageing • Additional ageing test on piece of completed cable • Loss of mass test on PVC sheaths of type ST2 • Pressure test @ high temperature on insulation and non-metallic sheaths • Test on PVC insulation and sheaths at low temperature • Test of resistance of PVC insulation and sheaths to cracking (heat shock test)

• Hot set test for XLPE insulation • Water absorption test on insulation • Flame spread test on single cables • Shrinkage test for XLPE insulation • Special bending test • Examination of conductor per IEC 60228

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AT THE CORE OF PERFORMANCE QICC tests for MV cables

•  1. Electrical testing • Bending test • Partial Discharge • Measurement of Tang δ • Heating cycle test • Impulse test • Voltage test for 4 h

• Resistivity of semi-conducting screen: conductor screen & insulation screen • 2. Non Electrical testing

• Measurement of thickness of insulation • Measurement of thickness of non-metallic sheaths • Test for determination the mechanical properties of Insulation before and after ageing • Test for determination the mechanical properties of non-metallic sheaths before and after ageing

• Additional ageing test on piece of completed cable • Loss of mass test on PVC sheaths of type ST2 • Pressure test @ high temperature on insulation and non-metallic sheaths • Test on PVC insulation and sheaths at low temperature • Test of resistance of PVC insulation and sheaths to cracking (heat shock test) • Hot set test for XLPE insulation, Water absorption test on insulation

• Flame spread test on single cables, Shrinkage test for XLPE insulation • Strippability test for insulation screen, Water penetration test, Examination of conductor per IEC 60228

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AT THE CORE OF PERFORMANCE Human resources

24,500 people sharing the same Values

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AT THE CORE OF PERFORMANCE Human Resources Key Figures

ITEM FIGURE ACTUAL HEAD COUNT UP TO NOV.2011 106 EUROPE NORTH

AMERICA

MIDDLE EASTER

PHILIPINE

INDIA SRILANKA

AFRICA

6% 2% 6% 58% 23% 4% 1% 2011 YTD AVERAGE ABSENTISM 0.20 % 2011 YTD AVERAGE TURNOVER 1.60 % AVERAGE NUMBER OF TRAINING DAYS PER QICC EMPLOYEES

2.04 DAYS

NUMBER OF TRAINING ITEMS 27 CLASS TOTAL NUMBER OF TRAINING DAYS FOR ALL ITEMS

31 DAYS

TOTAL NUMBER OF EMPLOYEE TRAINING DAYS 190 DAYS

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AT THE CORE OF PERFORMANCE Some of QICC approvals and certifications

ISO 9001:2008 Certificate

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Please visit our approvals section on our website http://www.nexans.qa

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AT THE CORE OF PERFORMANCE QICC machines

Activity Type of machine Origin Supplier

Metallurgy T1, rod breakdown Germany Niehoff

Bunching B2, bunching DT 1250 Italy Cortinovis

Cabling C1, stranding 61 wires Spain Caballé

Insulation

E2, insulation and small sheathing Italy Samp

E3, insulation, big bedding and sheathing

Italy Samp

CV Line + Lead Extruder

CV1 line Finland Maillefer

P1, lead extruder Sweden HFSAB

Armoring/ Assembling

A1, big assembling drum twister Italy Cortinovis

A4, cage screening line

France Gauder (Pourtier)

Other RE1 and Pay-Off/Take-Up

Samp Italy RW1

France Gauder (Setic)

MV testing Faraday cage China Dielec

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AT THE CORE OF PERFORMANCE Some of QICC machines

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Thank You

a nexans company general presentation2012.pdf · sep-11 technip qatar gas technip plateau...

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