a new generation of cost effective bio based succinate … mullen... · succinic acid...

28
A New Generation of CostEffective BioBased Succinate Plasticizers

Upload: buihuong

Post on 26-Mar-2018

230 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

A New Generation of Cost‐EffectiveBio‐Based Succinate Plasticizers

Page 2: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

© BioAmber, Inc. 2013. All Rights Reserved.

BioAmber: A Renewable Chemicals Company

Succinic Acid “Bio-SATM”

1,4-Butanediol“Bio-BDOTM*”

Adipic Acid“Bio-AATM”

• A renewable chemical company that produces chemicals by fermentation of plant-based sources.

• BioAmber has principle offices in Montreal and Minneapolis, MN.

• Shareholders include VCs such as Sofinnova Partners, Naxos, and strategic investors such as Mitsui&Co, Ltd and Lanxess

• Leverages open innovation and partnerships to accelerate development

TECHNOLOGY and SUSTAINABILITY

* Trademark registered in Europe and Japan, pending in China, South Korea and Canada

2

Page 3: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

© BioAmber, Inc. 2013. All Rights Reserved.

Fermentation

We Convert Sugars into Renewable Chemicals

3

Deep seaPumping crude

Petrochemical Process

Oil & Gas

Succinic Acid

Sugars+ CO2

Conversion

Oil sands WheatCorn Other

Tetrahydrofuran

Succinic Acid 1,4-Butanediol

Tetrahydrofuran

1,4-ButanediolButane /Benzene

Gammabutyrolactoneγ-butyrolactone

MaleicAnhydride

Simpler... Cheaper… Cleaner

Page 4: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

© BioAmber, Inc. 2013. All Rights Reserved. 4

BioAmber’s Carbon Neutral Bio-SATM (Sarnia, Ontario)*

*Field-to-Gate Energy and Greenhouse Gas Emissions Associated with Succinic Acid Produced At BioAmber’s Facility In Sarnia Ontario, March 2013

GHG Savings > 100%

BioAmber’s technology is carbon neutral: will emit 100% less green house gas than conventional technologies to produce petrochemical adipic acid

Page 5: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

© BioAmber, Inc. 2013. All Rights Reserved. 5

BioAmber’s Bio-SATM Plant (Sarnia, Ontario) Energy Savings

*Field-to-Gate Energy and Greenhouse Gas Emissions Associated with Succinic Acid Produced At BioAmber’s Facility In Sarnia Ontario, March 2013

Energy Savings 60.9%

Page 6: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

© BioAmber, Inc. 2013. All Rights Reserved. 6

BioAmber’s Bio-SATM Eco-Calculator

*Field-to-Gate Energy and Greenhouse Gas Emissions Associated with Succinic Acid Produced At BioAmber’s Facility In Sarnia Ontario, March 2013

www.bio-amber.com

Page 7: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

© BioAmber, Inc. 2013.  All Rights Reserved.

BioAmber Succinic Acid: A Platform Chemical

PlasticizersDeicers CoatingsResins FoodCosmeticsPolyurethanes Solvents Flavors

✚=

1,4 BDO

PBSPolybutylene

Succinate

Succinic Acid

1,4 BDO, THF, GBLSuccinic Acid derivatives

7

Bio‐Based Succinic Acid: Large Addressable MarketsBio‐Based Succinic Acid: Large Addressable Markets

Page 8: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

8

The Renewable Plasticizer Supply Chain

BiobasedSuccinic Acid

BiobasedSuccinic Acid

Esterification& FormulationEsterification& Formulation PVC ApplicationsPVC Applications

Family of bio‐based succinate plasticizers

Biobased Succinic Acid ‐ Renewable dicarboxylic acid building block

Performance evaluations with SolVin PVC resin

Page 9: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Succinate Esters

Plasticizer Performance Data

Page 10: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Dissolution Temperature (Acc. DIN 53 408)

80

100

120

140

160

180

DOP BEHS DINP DOA DEHS DINS ODS

Page 11: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Shore A HardnessSoftness after 1 week (60 phr pl.)

60

70

80

BEHS DOA DEHS ODS DOP DINS DINP

Shor

e H

Har

dnes

s

The succinates are efficient plasticizers providing a high hardness reduction.

Page 12: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Low Temperature Properties and Volatility

Plasticizer60 phr

Shore A HardnessAfter 1 week Cold Flex Volatility

vs DOA

ODS 74 + +

DINS 76 + o

DEHS 73 + o/-

BEHS 70 o o/-

DOA 71 + o

DINP 76 - ++

Excellent low temperature performance, similar to other dibasic acidsVolatility dependent on molecular weight

Page 13: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Change in Plastisol Viscosity over Time

0

1000

2000

3000

4000

5000

DEHS DINS ODS BEHS DOA DINP

1 day 1 week 4 weeks

Visc

osity

of P

aste

(60

phr p

last

iciz

er)

The succinates allow the production of low viscous, storage stable pastes.BEHS provides the option of a higher production speed.

Page 14: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Compact and Foam

Layer Evaluations

Page 15: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Compact Layer Evaluations

General Considerations:

Transparent formulations (flooring-type, wear layers) were used for the evaluations(table below). Pastes were prepared in a speed mixer and de-aerated beforeassessment;

* K 82, microsuspension , low viscosity resin;

Plasticizers were assessed regarding rheology, air entrapment/ air release, gelation,thermal stability, weight loss, water pick-up, color, transparency and gloss.

Raw Material Phr

SolVin 382NG* 100.0

Plasticizer 50

Ca/Zn thermal stabilizer 2.5

Page 16: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Paste Rheology

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

20.0

Vis

cosi

ty (

Pa.

s)

DEHP

DINPDID

P

Dex 9

SU

Dex 10

SU

DDO SU

DIO SU

Rheology Evaluations on Transparent Formulations Eta 1.4 - RS1

ToTo+ 24h

Page 17: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Air Release Evaluations

Pastes were assessed regardingair release/ air entrapmentaccording to internal methods

Air release is expressed in termsof the maximum height ofplastisol column and the time tocollapse this column (break ofsurface tension).

Plasticiser Column Height (mL) Time (s)

DEHP 96 71

DINP 96 71

DIDP 61 54

DINS 17 12

DIDS 23 11

ODS 98 61

DEHS 46 17

As a rule, succinates areoutstanding.

Page 18: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Air Entrapment Evaluations

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

Gra

de

DEHP

DINPDID

P

Dex 9

SU

Dex 10

SU

DDO SU

DIO SU

Air Release for Transparent Formulations

After air removal

After re-stirring (1 min)

After re-stirring ( 5min)

For air entrapmentevaluations, after thede-aeration during 5minutes, pastes aregelled in WernerMathis oven for 2min at 200°C(thickness: 0.3mm).

These pastes arethen re-stirredduring 1 and 5minutes. The re-stirred pastes areagain gelled in thesame conditions asbefore. Photos weretaken in the threeconditions (thebubbles are theblack spots) andgrades attributedafterwards

0= good 5 = poor

Page 19: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Air Release Evaluations

after air removal after 5 min of air re-stirring

DINS

DEHP

after 1 min of re-stirring

Page 20: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Thermal Stability

Thermal stability of pastes wasassessed regarding DHC(dehydrochlorination) and Metrastat.

* Time to reach a conductivity of 50 S/cm** We stopped after 233 min*** Time to reach 60% of the original reflectance

Plasticizer DHC* (min) Metrastat** (min)

DEHP 26 10

DINP 28 14

DIDP 25 13

ESBO 233** 19

DINS 34 28

DIDS 39 29

ODS 39 26

DEHS 28 19

As a rule, succinates performedbetter than GP phthalates. ESBO isoutstanding

Page 21: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Weight Loss

0

5

10

15

20

25

30

Wei

gh

t Lo

ss (

%)

DEHP

DINPDID

P

Dex 9

SU

Dex 10

SU

DDO SU

DIO SU

Weight Loss for Transparent Formulations 100°C - Films 0.7 mm thick

After 4 days

After 7 days

Page 22: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Foam Layer Evaluations

General Considerations:

Foam formulations (flooring-type, decor layers) were used for the evaluations(table below). Pastes were prepared in a speed mixer and de-aerated beforeassessment;

* K 67, microsuspension , medium viscosity resin;

Pastes were evaluated regarding rheology. Foams were assessed regardingdensity, cell quality, expansion rate and Yellow Index.

Raw Material Phr

SolVin 367NK* 100.0

Plasticizer 62.0

CaCO3 40.0

MB (50%) Porofor ADC+DINP 6.0

Rapid K/Zn kicker 2.0

Page 23: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Paste Rheology

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Vis

cosi

ty (

Pa.

s)

DEHP

DINPDID

P

Dex 9

SU

Dex 10

SU

DDO SU

DIO SU

Rheology Evaluations on Foamy Formulations Eta 1.4 - RS1

Eta 1.4 - ToEta 1.4 - To+ 24h

Page 24: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Foam Density

0.00

0.05

0.10

0.15

0.20

0.25

0.30

Den

sity

(g

/cm

3)

DEHP

DINPDID

P

Dex 9

SU

Dex 10

SU

DDO SU

DIO SU

Foam Density at 200°C (2 minutes, 0.35 mm thickness)

Page 25: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Expansion Rates

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

Exp

ansi

on

Rat

e

DEHP

DINPDID

P

Dex 9

SU

Dex 10

SU

DDO SU

DIO SU

Expansion Rates at 200°C (2 minutes, 0.35 mm thickness)

Page 26: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Cell Quality

0

0.5

1

1.5

2

2.5

3

Cel

l Qu

alit

y

DEHP

DINPDID

P

Dex 9 SU

Dex 10

SU

DDO SU

DIO SU

Cell Quality at 200°C (2 minutes, 0.35 mm thickness)

0 = good5 = poor

collapsed

cells

collapsed

cells

collapsed

cells

Page 27: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Succinic Acid Ester Plasticizers

Unique combination of properties - sustainability, performance and economicsFamily of plasticizers offering excellent cold flex, range of processing speeds, high efficiencyImproved paste aging, excellent air-release and thermal stability in flooring formulationsSampling succinate plasticizers today

Page 28: A New Generation of Cost Effective Bio Based Succinate … Mullen... · Succinic Acid “Bio-SATM” 1,4-Butanediol “Bio-BDOTM*” Adipic Acid “Bio-AATM

Thank You!

This information and our technical advice ‐ whether verbal, in writing or by way of trials ‐ are given in good faith but without warranty, and this also applies where proprietary rights of third parties are involved. Our advice does not release you from the obligation to verify the information currently provided ‐ especially that contained in our safety data and technical information sheets ‐ and to test our products as to their suitability for the intended processes and uses. The application, use and processing of our products and the products manufactured by you on the basis of our technical advice are beyond our control and, therefore, entirely your own responsibility. Our products are sold in accordance with the current version of our General Conditions of Sale and Delivery.