bio-based business - dsm business from a technology point of view marcel wubbolts ... acid 1g etoh...
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Bio-based BusinessFrom a Technology Point of View
Marcel WubboltsChief Technology Officer, DSM
Bio-based business seminar - December 4, 2012 London Stock Exchange
Safe harbor statement
This presentation may contain forward-looking statements with respect to DSM’s future (financial) performance and position. Such statements are based on current expectations, estimates and projections of DSM and information currently available to the company. DSM cautions readers that such statements involve certain risks and uncertainties that are difficult to predict and therefore it should be understood that many factors can cause actual performance and position to differ materially from these statements. DSM has no obligation to update the statements contained in this presentation, unless required by law. The English language version of this document is leading.
A more comprehensive discussion of the risk factors affecting DSM’s business can be found in the company’s latest Annual Report, which can be found on the company's corporate website, www.dsm.com
Slide 1
2
• Introduction to biotechnology at DSM• Creating brighter processes• Bio-based economy• Bio-based chemicals & materials at DSM
• Introduction to biotechnology at DSM• Creating brighter processes• Bio-based economy• Bio-based chemicals & materials at DSM
Slide 2
Long history in chemistry and biotechnology
Technological competences1902 1930 19701950 1990 2000
Life Science Products
Coal
Fertilizers
Petrochemicals
Performance Materials
Bio-based / Biologics
Chemical engineering
Polymer technology
Fine chemicals
Materials sciences
Mechanical engineering
Modern Biotechnology
2010
Classical Biotechnology
Serving our Health, Nutrition and Materials Business
Slide 3
Unique track record of continuous innovation
BIOECONOMY(21st century)
• MethaPlus (Biogas)• Advanced Cellulosic
Yeast & Enzymes• Renewable bio-diesel• Platform chemicals:
- Succinic acid- Adipic acid
• Microbial oil platform
• Yeast• Ethanol• Yeast extracts • Vitamins• Penicillin• Enzymes• Citric acid
CLASSICAL BIOTECH (19th century)
MODERN BIOTECH(20th century)
• Food & Feed enzymes(e.g. Phytase, Lactase, Proteases,... )
• Metabolic engineering(e.g. Vitamin B2, Cephalexin, Arachidonic acid)
• Biocatalysis(e.g. Pharma intermediates (PharmaPLE)
• Cell culture(e.g. CHO, Per C6TM cell lines)
Slide 4
Process TechnologyNutrition
Biotechnology is one of DSM’s key competences
Materials Sciences
Advanced SynthesisMaterials ChemistryBiotechnology
Analysis & Characterization
Slide 5
Biobased market positions• Enzymes• Cultures• Yeast extracts• Pharma• Biologics
DSM has a broad range of bio-based platforms
Algae Fungi/ Yeast Enzymes Advanced
ChemistryCell
Culture
In house bio-processes• Fermentation processes
• Anti-infectives• Several vitamins• Enzymes for Food, Feed• Enzymes for Pharma• Cultures
• Biocatalysis• Vitamins• Semi-synthetic antibiotics• APIs and building blocks
• Biopharmaceuticals
Microbial
Development• Advanced bioenergy• Bio chemicals• Renewable raw
materials for polymers
Slide 6
8
• Introduction to biotechnology at DSM• Creating brighter processes• Bio-based economy• Bio-based chemicals & materials at DSM
• Introduction to biotechnology at DSM• Creating brighter processes• Bio-based economy• Bio-based chemicals & materials at DSM
Slide 8
Finding biotech alternatives for Cephalexin
• Cost leadership
• More sustainable process
– Reduction of process steps
– No protective group chemistry
– Ambient temperature
– All in one solvent and ideally water
• Best in class for quality
• Amenable to other semi-synthetic Cephalosporins
“What Would the Best Process Look
Like?”
Slide 9
Attractive bio-based route Cephalexin precursor
13 chemical steps 2 enzymatic steps
TraditionalFermentation
Sugar
MetabolicEngineering
Sugar
‘Old Route’ New Route Penicillium chrysogenum
Slide 10
Thorough understanding of the cell is essential
Current assembly line in Cell Factory: Biosynthesis of Penicillin G
Slide 11
Changing the pathway to make Cephalexin
Changed Assembly Line to Ad-7-ADCA
Slide 12
(*)
(*) Research was done together with Codexis
• 50% Lower costs• Fewer processing steps (13 3)• More pure product• 65% Less energy and materials requirements• Water based process• Strongly reduced amount of waste water
Green Cephalexin Process with 50% lower cost!
Slide 13
14
• Introduction to biotechnology at DSM• Creating brighter processes• Bio-based economy• Bio-based chemicals & materials at DSM
Slide 14
1000 30002000
Oil
cons
umpt
ion
Living off the land Living off the landA brief
momentin history
The fossil age will end long before we run out of oilAnd while running out, it will become much more expensive
The end of the petroleum era
Slide 15
The modern concept of “living off the land”
Convert Biomass to Sugars w
ith Enzym
es
Recycle ProductsBegin with Nature’s Powerplant
Bio-based economy
Need to organize the new bio-based value chain
Nutrition
Chemicals& Materials
Energy
Nutrition
JobsBiodiversityLand Use
Efficient use of ournatural resources
More secureincome
Slide 17
Threats & Opportunities for bio-based economy
Slide 18
Bio diversity Climate change
Agricultural efficiency
Food security
Water use Waste/re-use
Biomass from Agro Waste as a Feedstock
• Agricultural waste material (e.g. corn stover, fiber, cob) or dedicated energy crops
• Pretreatment to open up the fibers, remove lignin and hydrolyze hemicellulose to C5 sugars
• Enzyme treatment to hydrolyze cellulose to C6 sugars (glucose)
• Fermentation organisms (e.g. yeast) that can convert cellulosic C5 and C6 sugars into biofuels and other valuable products
Source: CEN December 2008Slide 19
Termites convert biomass highly efficiently
Collecting the biomass
Enzymatic conversion(Enzymes in Gut)
Pre-treatment throughgrinding the biomass
Enzymatic conversion(Enzymes from Fungi)
Slide 20
Elephants convert biomass into sugars
• Pretreatment through grinding• Enzymes in gastrointestinal system convert
fibers into sugars• Microorganisms convert sugars further
• Enzymes and micro-organisms can be extracted from dung
Enzymes from GI tract
Pre-treatment through grinding the biomass
Organisms from dung
Slide 21
• Introduction to biotechnology at DSM• Creating brighter processes• Bio-based economy• Bio-based chemicals & materials at DSM
Slide 22
Mission of DSM
Our purpose is to create brighter lives
for people today and generations to come
We connect our unique competencesin life sciences and materials sciences
to create solutions that nourish, protect and improve performance
Slide 23
Two exciting new growth platforms established
2 new growth platforms
DSM Bio-based Products & Services
DSM Biomedical
Bio-succinic acidCellulosic bio-ethanolBio-based adipic acid
…
Biomedical coatingsDyneema Purity®
Polyurethane Silicone Hydrogels (PTG)
Kensey Nash…
Aspiration by 2020: Sales > € 1bn at high EBITDA margin
Slide 25
Complete technology player bio-based economy
• Driven by our strengths in biotechnology, etc.
• Through selective acquisitions & partnerships to develop leadership positions
• Based upon strong chemo-catalytic and biotechnology capability to develop fully integrated solutions
• Working across the value chain
Joint Ventures drive commercialization:
Slide 26
Bio-based chemicals coming of age
The growth trend of Industrial Biotech is forecasted at • 15-20% per year between 2010-2020• as shown in various studies using
different approaches (PMCs grouping, classification and assumptions)
0
100
200
300
400
500
Bn €
2020
CAGR 19%
2015
432
75
2010
188
Consumer Chemicals
Polymers & FibersSpecialty Chemicals
Base Chemicals
Source: FESTEL CAPITAL Industrial Biotech Database 2011
Slide 27
Growing a bio-based chemicals industryD
evel
opm
ent
Com
mer
cial
Feas
ibili
ty
C3C2 C5+C4
Chai
n Le
ngth
Lactic Acid PDO
AcrylicAcid
1G EtOH
Ethylene
ItaconicAcid
MicrobialOils
Adipic Acid
SuccinicAcid
i-BuOH
Fumaric
1,4 BDO
2G EtOH
1,4 DAB
FDCA
28
not exhaustive / stages estimated
DSM’s Bio-based chemicals pipeline is evolving
RenewableProduct #3
RenewableProduct #4
RenewableProduct #3
RenewableAdipic Acid
BiosucciniumTM
Bio-based Succinic Acid
Commercialized
Development
Ideation/Feasibility
RenewableProduct #4
• BioSuccinium™ is the frontrunner and 10kt scaled up in Cassano, Italy in Q4 2012 with Roquette(Reverdia™)
• Renewable Adipic Acid –most promising route entering development in 2012
• Other high value platform molecules in pipeline for a variety of material applications
Slide 29
Alternative bio-based route for succinic acid
• Cost competitive sustainable process
– High quality of product and thus feedstock demanded for polymer applications
– Low pH process superior wrteconomics, sustainability, robustness and side products
– Yeast as a robust production organism
• Longer term corn stover biomass feedstock
• In partnership with a leading, complementary player
Slide 31
“What Would the Best Process Look
Like?”
DSM’s yeast based process outperforms
Low pH Biosuccinium™ process outperforms competing bacterial processes
Slide 33
Biosuccinium™ - significant CO2 reduction potential
Example ski boots: ~8 kg CO2 reduction per pair
Slide 35
Biosuccinium™ - Best-in-class Carbon Footprint
36
0.9
-0.7
1.5
2.3
-1
0
1
2
3
Carb
on fo
otpr
int
[kg C
O 2eq
./kg a
cid]
Bacterialhigh pH
technology -ammonium
sulfateBiosuccinium™ future potential
Biosuccinium™ MaturePetrochemical
Process
Source: DSM, Executed by Copernicus InstituteData pending publication
Slide 36
Biosuccinium™ - qualified for key applications
TPU = thermoplastic polyurethane; PU = polyurethanes; PBS = polybutylene succinate: new biopolymer; Spandex / Elastane = elastic fibers
Slide 37
Biosuccinium™ – Ready to Roll
• Biosuccinium™ qualified in multiple applications
• Very positive feedback (quality, color)
• 1mt to several tons quantities shipped
• Various joint developments ongoing, e.g. on 100% bio renewable polyolswith Dupont, Tate&Lyle
• Product available from our Cassanofacility in Q1 2013
Slide 41
Wrap up
• DSM has a long track record in biotechnology and a wide range of world class (bio)technology platforms
• Biotechnology can offer substantial benefits over traditional routes
• Bio-based economy offers huge opportunities and opens new sizeable markets
• DSM’s yeast technology for succinic acid is superior to bacterial technology
• Biosuccinium™ - (bio-based succinic acid) has strong economic and sustainability benefits which enables many new applications
Slide 42
Contact:
DSM Investor RelationsP.O. Box 6500, 6401 JH Heerlen, The Netherlands
(+31) 45 578 2864e-mail: [email protected]
internet: www.dsm.com
visiting address: Het Overloon 1, Heerlen, The Netherlands