a division of templeton, kenly & co., inc. hydraulic and

VALV

ES A

ND

ACCE

SSOR

IES

HYDR

AULI

CTO

OLS

HYDR

AULI

CJA

CKS

PUM

PSCY

LIND

ERS

A Division Of Templeton, Kenly & Co., Inc.

Hydraulic and Mechanical Power for Industry

Since 1899

www.tksimplex.comSC103

PRES

SES

TORQ

UEW

RENC

HES

MEC

HANI

CAL

JACK

S

New Simplex Cover-2 8/30/01 4:29 PM

http://www.tksimplex.com

HYDRAULIC TOOLS

PRESSES

TORQUE WRENCHES

MECHANICAL JACKS

CYLINDERS

SIMPLEX INTRODUCTIONQuality Since 1899New ProductsSafety TipsHydraulic Principles & Systems

HAND PUMPS

POWER PUMPS

All Simplex Product Dimensions are subject to change withoutnotice. Please consult your Simplex Representative forverification of critical specifications, or call 1-(800) 323-9114.

HYDRAULIC & AIR JACKS

TABLE OF CONTENTS

34-56-7

8

IntroductionHydraulic Cylinder ApplicationsAccessoriesSpring Return 5 & 10 TonSpring Return 15 & 25 TonSpring Return 30 - 100 TonAluminum 50 - 150 TonsLow Profile 10 - 200 TonsFlat Jack 5 - 150 TonsPull 2 & 5 TonHollow Hole IntroductionHollow Hole Single-ActingHollow Hole Double-ActingHigh Tonnage IntroductionLoad Return 30 - 1000 TonsLock Nut 30 - 1000 TonsDouble-Acting 10 - 1000 TonsPump & Cylinder Sets

910111213141516171819

20-212223

24-2526-2728-29

30

R-SeriesR-SeriesR-SeriesRAS-SeriesRL & RLS-SeriesRF & RFS-SeriesRP-Series

RC-SeriesRCD-Series

RLR-SeriesRLN-SeriesRDA-Series

IntroductionProper Size & SelectionPortableHeavy DutySpecial Application

3132-3334-3536-37

38

P-SeriesP-SeriesP-Series

IntroductionApplication GuidePow’r-Buddy0.5 HP Perm. Magnet Motor1 HP Induction Motor1.5 HP Induction Motor1.5 HP Perm. Magnet Motor3 HP 3 Phase Motor5 HP 3 Phase Motor3.5 HP Gas Motor8 HP Gas Motor1.5 HP Air MotorAir Over OilPI2 Hydraulic Pump Intensifier

39-4041

42-4344-4546-4748-4950-5152-5354-5556-5756-5758-5960-61

62

IntroductionRebar Bender & CutterNut Splitters35 Ton Punch Single-Acting35 Ton Punch Double-Acting10 Ton Maintenance Kit17, 30 & 50 Ton Hydraulic PullersSpreaders 1-10 Tons

7374757677

78-7980-82

83

NS-SeriesSPH-SeriesSPD-SeriesMK-Series

IntroductionSquare Drive ToolsSquare Drive AccessoriesLow Clearance Drive UnitsLow Clearance LinksTorque Wrench PumpsTorque Wrench PumpsTorque Wrench Pump Accessories

101102103104105106107107

WT-Series

WX-SeriesWXL-SeriesPET-SeriesPAT-Series

IntroductionRatchet Jacks 5-15 TonsReel Jacks 5-20 TonsSuperjacks 15-50 TonsScrew Jacks 12-24 TonsScrew & Cap AssembliesTank JacksPush/Pull JacksBelt Tensioning, Spreader & Planer JackTrench BracesMine Roof Supports

108109110111112113114115116117

118-119

INDEX & UNI-LIFTIndexNotesUni-Lift

120-121122123

2

PE10 SeriesPE20 SeriesPE30 SeriesPE40 SeriesPE70 SeriesPE50 SeriesPE60 SeriesPG40 SeriesPG50 SeriesPA40 SeriesPA91 & PA95 Series

IntroductionAccessoriesH-Frame Bench PressC-Frame Arbor Press10 Ton H-Frame Press25 & 30 Ton H-Frame Press55 Ton H-Frame Press100 Ton H-Frame Press150 & 200 Ton H-Frame Press

9394959596979899

100

I-SeriesI-SeriesI-SeriesI-SeriesI-SeriesI-SeriesI-Series

IntroductionApplication & Selection2-100 Ton Hand Jacks2-25 Ton Toe JacksMaxiforce Air BagsPow’r-Riser II

84858687

88-8990-92

HJ-SeriesTJ-SeriesB-SeriesJE & JA-Series

VALVES & ACCESSORIESIntroductionSuc-O-Matic2 Way & 3 Way Directional Valve4 Way Directional ValveCheck, Flow Control, Relief ValveCouplersManifolds, Fittings & OilHigh Pressure HosesGauges

63646566676869

70-7172

Today, as in the past, developing productsthat set new benchmarks in quality are “businessas usual” at Simplex. For example, the SimplexPow’r-Claw™ track jack, introduced in 1992, isequally as revolutionary as the original track jackWalter B. Templeton invented more than 100years ago. Other innovations include new lines ofpush/pull jacks, air bags, hand pumps, cylindersand maintenance tools designed to meet theneeds of a cross section of industries,from testing and manufacturing…to rescue operations and heavyconstruction.

In 1992, Simplex alsoinstituted an ambitiousexpansion of its saleschannels to better serve itswidening customer base. Adirect sales force made up ofhighly-experienced industryprofessionals was put into place tosupport Simplex’s more than 2,000distributors. Once a small, local company,Simplex now has a presence in virtually everycountry around the world.

Quality products can only result from qualitypeople. At Simplex, attracting the right people,and giving them the tools and motivation to betheir best remains the key to continued growth.Every Simplex employee is part of a dynamicteam that is dedicated to expanding thecompany’s competitive position. The company-wide philosophy of “team building” managementenables the organization to be more open to

employee participation, encouragingnew ideas and finding better ways to

serve customers.The Simplex of tomorrow

promises to be a vibrant,innovative company that isdistinguished not only by itsquality products and people,but by its family ownership.In an age of faceless “parent”

companies and Wall Streetmergers, Simplex stands alone in

the jack industry as the only family-owned company. The descendants of W. B.

Templeton are still involved in the managementof Simplex and sit on its board of directors,assuring that its founders’ vision is as focusedtoday as it was in 1899.

SERVI

NGINDUSTRY WITH

PRIDE

QUALITY

Templeton Kenly & Co., Inc.SINCE - 1899

QUALITY SINCE 1899

3

NEW PRODUCTS FROM SIMPLEX

17, 30 & 50 TONHYDRAULIC PULLERS

Pgs. 80 to 82

HEAVY DUTY 2 SPEED MANUAL PUMPSPgs. 34 & 35

35 TON SINGLE & DOUBLE ACTINGPORTABLE HYDRAULIC PUNCH

Pgs. 76 & 77

4

REBAR BENDERS& CUTTER

Pg. 74

POW’R-BUDDYPOWER PUMPPgs. 42 & 43

HYDRAULICINTENSIFIER

Pg. 62

AIR OVER OIL HYDRAULIC PUMPSPgs. 60 & 61

NEW PRODUCTS FROM SIMPLEX

60, 100,150 & 200AIR & ELECTRICPOW’R-RISER IIPgs. 90 to 92

1.5 THROUGH 72.3 TON AIR BAGSPgs. 88 & 89

100 TON & 2 TON LONGHYDRAULIC HAND JACK

Pg. 86

HYDRAULIC TOE JACKSPg. 87

2 & 5 TONPULL CYLINDERS

Pg. 18

5

HYDRAULIC TORQUE WRENCHES & POWER PUMPSPgs. 101 to 107

HELPFUL HYDRAULIC SAFETY TIPS

1

You must know the weightof what you intend to lift andchoose a ram with at least10% more capacity. Beaware of possible load shiftrequiring more capacity atany particular lifting point.

Choose The RightRam.9 Tons

10 TonCylinder

2 Inspect All System Components.

Check each component before you set up your hydraulicsystem. Do not use damaged or worn components. Turnthem in for repair or replacement.

3 Safety Instructions.

Read all warning labels and instructions. Operatinginstructions must be understood before using equipment.Never remove labels from equipment. Replace missing,worn, or damaged labels. Always wear safety gogglesand protective clothing when using hydraulic equipment.

4 Each Jack or Ram Must Be FullySupported at the Base.

Every jack or ram, whether used individually or in asystem, should be completely supported on a solid, firm,non-sliding foundation capable of supporting the load.

5 Fill Oil Reservoirs With Cylinder Retracted.

Only fill pump to recommended level, and fill only whenconnected cylinder is fully retracted.

6 Know How Your Hydraulics Work.

Do not use extensions or cheeter bars on hydraulic jacks orhand pumps to raise a load.

7 Center the Load on the Lifting Point.

The load must be centered on the ram, or equally distributed onmultiple rams. Off center loading can result in the ram slippingout and loss of the load.

8 When Using Multiple Rams, Distribute theLoad Evenly.

For multiple ram lifts, you must be able to determine thelocation and number of lifting points that will allow the load tobe evenly distributed to all the rams. This is called load balance.Size, center of gravity, and load geometry must to be consideredin order to correctly determine load balance.

6

HELPFUL HYDRAULIC SAFETY TIPS

7

Place blocking or cribbing under the loads as you raise it. Eachtime you raise it higher, insert more blocking. Position yourself ina manner that will keep you clear of the load, and will not allowyour hands or other body parts between the load and the cribbing.

9 Block or Crib Your Load as it Raises.

10 Do Not Use Rams as Permanent Supports.

Hydraulic rams are not meant to be used as permanent supports.They are designed to lift and lower. If you need to hold the loadfor any length of time, cribbing or Simplex locknut cylindersshould be used.

11 Hydraulic Connections.

When making connections with quick couplers, make sure thecouplings are fully engaged. Threaded connections such asfittings, gauges, etc. must be securely tightened and leak free.Never use excessive tightening force that may distort the fittingsor strip the thread profile.

13 Hydraulic Disconnections.

Never attempt to disconnect hydraulic hoses, fittings or cou-plers under pressure. Unload the ram, open the release screwon the hand pump and shift or open all hydraulic controlsseveral times. If system includes a gauge, double check thegauge to insure pressure has been completely released.

14 Do Not Carry or Drag Pumps and Rams byTheir Hoses.

Dragging or carrying rams or pumps by a connected hose candamage the couplers and hoses. Using damaged couplers andhoses can be dangerous.

12 Avoid Extreme Heat or Weld Splatter.

Weld splatter will damage plunger rods and hoses. Hydraulicfluid can ignite if vaporized or exposed to high temperatures.

15 Keep Hydraulic Hoses Free of Obstruc-tions.

Do not drop sharp or heavy objects on hose. Keep hose out ofheavy traffic areas. This will cause internal damage to hosewire strands. Applying pressure to a damaged hose may causeit to rupture. Avoid sharp bends and kinks when routinghydraulic hoses.

SAFETY FIRST!

HYDRAULIC PRINCIPLES AND SYSTEMSFlow: is created by the pump.

Pressure: is created by resistance to flow. This resistance is usually the result of a load.

Effective Area

1 Gallon = 231 cu. in. • 1 Ounce = 1.8 cu. in. • 1 "KIP" = 1,000 lbs.

METRIC CONVERSION CHART1 kPa = 6.9 psi1 Inch = 2.54 cm

=25.4 mm1 Meter =39.37 in.1 Horsepower=745.7 WattsCentigrade =5/9 (F-32)Fahrenheit =9/5 (C+32)

1 U.S. Gallon =3.785 Liters=3.785 cu./cm

1 Cubic Inch =16.39 cu./cm1 Bar =14.7 psi

1 Metric Ton =2,205 lbs.=1,000 kg`

1 Ton (Short) =2,000 lbs.-907.18 kg

Force: The amount of force a hydraulic cylinder can generate is equal to hydraulic pressure times the effective area of the cylinder.(Effective area is the surface area of the piston face in square inches.) For multiple cylinder systems, multiply the effective areatimes the number of cylinders times pressure to determine system force.

Formula for Calculation of Output Force:

Speed: When using a "power pump" the speed at which your cylinder will lift is determined by dividing the pump's flow by thecylinder's effective area.

Formula for Calculation of Lifting Speed:

PSI x Cylinder Effective Area x No. of Cylinders

2,000= TONS

Pump Flow Per Minute

Cylinder Effective Area x No. of Cylinders=

in./min.PistonTravel

Here is a basic hydraulic system consisting of a single acting cylinder, apump, and a hose. The pump shown is a typical electric/hydraulic powerpump, however, other hand, air, or gas powered pumps may be substituted.

Many different system arrangements can be achieved by usinga remote mounted directional valve. Remote valves are idealwhen system control is desired away from the pump.

VR33 Pos. 3 Way RemoteMount Valve

F11Tee

BASIC HYDRAULIC CONFIGURATIONS

Now you can avoid the complex and confusing plumbing requirements ofinline manifolds. Hydraulic connections are quick and convenient when youuse our M1 and M2 pump mounted manifolds to control up to 4 double-acting cylinders.

Return Line

M2Pump MountedReturn Manifold

M1Pump MountedAdvanceManifold

V10E Check Valve

Gauge

8

CYLINDERS

9

SIMPLEX CYLINDERS AT A GLANCE CHART

INTRODUCTION

■ Wide VarietySimplex offers the widest selection of cylinder style, tonnageand stroke to match your every day needs.

■ Built for Rugged Industrial/Construction UseAll Simplex cylinders meet ANSI/ASME B30.1 Safety Stan-dards. Stop rings, plated pistons and heavy duty constructionprovide trouble free operation and long life.

■ Sure Spring RetractionHeavy duty, wound steel plate springs provide fast andcomplete retraction cycle after cycle, and retain their tensionlonger. Long lasting springs contribute substantially tocylinder life.

■ Versatile FixturingThreaded collars and internal plunger threads withstand fullloading for maximum flexibility in fixturing.

■ Piston Blow-Out ProtectionEvery Simplex cylinder incorporates a positive piston stop tolimit piston travel at the end of the stroke, and allows thecylinder to be operated at full stroke. Piston stops addstrength and safety to your Simplex cylinder.

■ Protection from ContaminationPolyurethane wipers clean the rod surface during retraction,protecting the inner cylinder assembly from dirt, moisture, andother contaminants.

■ Exceeds ANSI/ASME B30.1 Safety Standards.

THE SIMPLEX CYLINDER A Standard heavy duty, heattreated, grooved load cap helpsstabilize the load.

Plated piston rods resist scoring &corrosion.

One piece, heavy dutybearing for side loadprotection and long life.

Stop rings for pistonblow-out protection.

Heavy duty cylinder bodies;precision polished boreminimizes friction & wear.

Single-Acting

Double-Acting

Solid

Solid

Hollow

PlungerType

CylinderType

Capacity(Tons)5 - 100

50 - 15010 - 10010 - 2005 - 150

10 - 1502 - 5

30 - 1,00030 - 1,000

12 - 10030 - 660

10 - 1,000

CylindersSeries

R RAS RLS RL RFS RF RP RLR RLN RC RCD RDA

PageNo.(s)12 - 14

151616171718

24 - 2526 - 2720 - 21

2228 - 29

Strokes(in.)

5/8 - 14 1/42 - 81 - 21 - 2

5/8 - 11/165/8 - 11/165 - 5 1/2

2 - 122 - 12

5/16 - 6 1/81 - 102 - 24

Description/Applications

General purpose spring return for fast retractionLightweight for easy carrying and positioningLow height - spring returnLow height - load returnVery low height - spring returnVery low height - load returnPull cylinder spring returnJacking cylinders - load returnMechanical load holding/lock nut - load returnHard-Kor cylinders are used for pulling applica-tions, prestressing & post tensioningDouble-acting controlled retraction/fast cycling

Steel piston stop for extrastrength.

Heavy duty, wound steel platespring provides fast andcomplete retraction.

Quality high flow couplerswith tough rubber dustcaps.

CYLINDERS

10

APPLICATION SELECTION GUIDE

SERVI

NGINDUSTRY WITH

PRIDE

QUALITY

Templeton Kenly & Co., Inc.SINCE - 1899

For Application Questions Call Simplex 1(800) 323-9114.

■ Spring return cylinders are used for greater applicationflexibility. With capacities up to 100 tons, and the widestchoice of stroke lengths, as well as mounting options andaccessories, the Simplex R-Series cylinders can fill almostany requirement. See pages 11 - 14.

SINGLE-ACTING SPRING RETURN CYLINDERS

■ Choose light weight aluminum cylinderswhen easy carrying and positioning areimportant. Here Simplex RAS-Seriesaluminum cylinders were specified toovercome a difficult setup in tightquarters while leveling a large structuralfoundation. See page 15.

LIGHT WEIGHT ALUMINUM CYLINDERS

LOCKNUT CYLINDERS

■ Choose locknut cylinders when the loadmust be lifted and held in place for a periodof time. In this application Simplex RLN-Series cylinders cut installation time on thispower generator by 25%. “The locknut heldthe load without installing cribbing.”See pages 26 - 27.

DOUBLE-ACTING CYLINDERS

■ Choose double-acting cylinders for higher cycleproduction work or when complete control of largercylinders is desired. Here two RDA-Series 150 toncylinders are used in this custom made press toextract vanilla. “With these Simplex cylinders wecan extract 30% more vanilla in less time making theprocess more efficient and profitable.”See pages 28 - 29.

CYLINDERSACCESSORIES

Cylinder Bases

0.5°

C

A

B

5°

A.39.63

B4.724.96

C9.0611.02

D2.283.39

ModelBA10BA25

BA10 for R102 through R1014BA25 for R252 through R2514

Piston Clevis

Mounting Blocks

11

Base Clevis

C

B

A

F

D

E

C

B

A

E

D

F

A1.381.97

B.59.83

C.881.40

ModelATS10ATS25

ATS10 for R102 through R1014ATS25 for R251 through R2514

ATS100 for R-Series 50, 75 and 100 ton cylinders (See Page 14)

Tilt Saddles

A.99

B2.75

C1.38

D2.36

ModelBR5

B

C

.44 Dia.A

D

E 1.5-16 UN-2B

F

G

.44 Dia.

1/4-20 UNC

E1.62

F1.06

G2.12

A(in)

3.505

B(in)12

C(in)2.633.66

D(in)

2 1/4-14 UNS-2B3 5/16-12 UN-2B

ModelNo.

BR10BR25

E(in)0.340.66

A C

D

E

B

Mounting Blocks ForR10 & R25 Series Cylinders(See Pages 12 & 13)Mounting Blocks For

R5 Series Cylinders(See Page 12)

Cylinder Load Caps

Type of CylinderUsed on R5 SeriesUsed on R10 SeriesUsed on R25 SeriesUsed on R30 SeriesUsed on R55 SeriesUsed on R75 SeriesUsed on R100 SeriesUsed on RDA10 SeriesUsed on RDA30 SeriesUsed on RDA55 SeriesUsed on RDA100 SeriesUsed on RDA150 SeriesUsed on RDA200 Series

Model18347183488552585525855468554685546183488552583390183231832687721

1.55”

2.82”

5°

D

C

B

A

C

A1.131.691.692.25

B1.622.432.432.93

C.561.001.001.50

D.63.88.881.25

E.631.001.001.25

F .751.131.131.38

ModelBCR5BCR10BCR15BCR25

For R-Series 5, 10, 15 & 25A

1.752.502.503.75

B1.882.632.633.13

C.561.001.001.50

D.63.88.881.25

E.631.001.001.25

F1.001.381.381.63

ModelBC5BC10BC15BC25

(See Pages 12 & 13)

For R-Series 5, 10, 15 & 25

(See Pages 12 & 13)

CYLINDERS SPRING RETURN - 5-10 TON

Simplex Cylinders Improve Manufacturing Efficiencies.

Spring Return Cylinders 5 & 10 Ton Capacities

ModelNumber

R50R51R53R55R57R59R101R102R104R106R108R1010R1012R1014

Cap.(tons)

Stroke(in)

5/813579 1/812 1/84 1/86 1/8810 1/81214

AMin.Ht.(in)

1 5/84 11/326 1/28 1/210 5/812 3/43 17/324 25/326 3/49 3/411 3/413 3/415 3/417 3/4

BExt.Ht.(in)

2 1/45 11/329 1/213 1/217 5/821 7/84 17/326 29/3210 7/815 7/819 3/423 7/827 3/431 3/4

RamBoreDia.(in)

EffectArea

(sq in)

Pres.@ Cap.

(psi)

OilCap.

Req'd(cu in) .6 1.0 3.0 5.0 7.0 9.1 2.25.22 9.213.718.022.727.031.5

CBodyO.D.(in)

1.6x2.3

DPistonO.D.(in)

EBase ToPort C/L

(in)

3/4

PistonI.D. Thrds.

(in)None

None

FPistonThrd.

Depth (in)None

None

CollarThrds.

(in)None

GCollarThrd.

Lgth. (in)None

11/8

Wgt.(lbs)

2.5 2.5 3.3 4.0 5.0 5.5 3.5 5.2 6.3 8.810.512.013.515.3

10

5

1 11/16

1 1/8

2.24

.99

8,945

10,000

2 1/4

1 1/2

1 1/2

1 3/4 x 16

1 - 8

5/8

3/4

11/2 x 16

21/4 x 14

Sugstd.HandPump

P41

P42

■ 14 Models■ High flow quality couplers.■ Collar threads designed for full load.■ Base & piston mountings for easy fixturing.■ Removable load caps for flexibility & safety.■ Stop ring for piston blow-out protection.■ Plated piston to resist scoring & corrosion.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.

Simplex spring return cylinders, used in this fabricatingfixture, provide fast and accurate forming of precisionmetal products.

Base Mounting Holes5 Ton (except R-50)1/4-20 UNC-2B THDOn a 1.00 Dia B.C., .56" dp.

10 Ton (except R101)5/16-18 UNC-2B THD.On a 1.56 Dia. B.C., .50" dp.

See page 17 for R50 mounting dimensions.

C

A - Minim

um Ht.

B - Extended Ht.FD

E

G

CylinderAccys. pg. 11

Hosespgs. 70-71

Basespg. 11

12

Pump & Cylinder Setspg. 30

CYLINDERS

Simplex Cylinders Are Perfect For Heavy Maintenance.

SPRING RETURN - 15-25 TON

Spring Return Cylinders 15 & 25 Ton Capacities

ModelNumber

R152R154R156R1510R1514R251R252R254R256R258R2510R2512R2514

Cap.(tons)

15

Stroke(in)

24610141246 1/48 1/410 1/412 1/414 1/4

Pres.@ Cap.

(psi)

9,554

CBodyO.D.(in)

2 3/4

DPistonO.D.(in)

15/8

EBase ToPort C/L

(in)

1

AMin.Ht.(in)

5 7/87 7/810 11/1614 11/1618 11/165 1/26 1/28 1/210 3/412 3/414 3/416 3/418 3/4

BExt.Ht.(in)

7 7/811 7/816 11/1624 11/1632 11/166 1/28 1/212 1/21721252933

EffectArea

(sq in)

3.14

RamBoreDia.(in)

2

Wgt.(lbs)

8.310.814.519.524.512.015.018.023.027.031.035.039.0

PistonI.D. Thrds.

(in)

1 x 8

FPistonThrd.

Depth (in)

1

CollarThrds.

(in)

23/4 x 16

CollarThrd.

Lgth. (in)

1 3/16

G

25 2 9/16 5.15 9,700 3 3/8 2 1/4

3/4

1 1/2 x 16 35/16x12 1 15/16

Sugstd.HandPump

P42

P140

P42

P140

OilCap.

Req'd(cu in) 6.312.619.031.444.0 5.210.320.632.242.552.863.173.4

■ 13 Models■ High flow quality couplers.■ Collar threads designed for full load.■ Base & piston mountings for easy fixturing.■ Removable load caps for flexibility & safety.■ Stop ring for piston blow-out protection.■ Plated piston to resist scoring & corrosion.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.

1 1/8

Large steel coils that were damaged in handling arereshaped using a Simplex R256 cylinder and PE70Series pump.

Base Mounting Holes15 Ton3/8-16 UNC-2B THDOn a 1.88 Dia B.C., .50" dp.

25 Ton1/2-13 UNC-2B THD.On a 2.31 Dia. B.C., .75" dp.

C

A - Minim

um Ht.

B - Extended Ht.FD

E

G

13

CylinderAccys. pg. 11

Hosespgs. 70-71

Basespg. 11


CYLINDERS

14

SPRING RETURN - 30-100 TON

■ 9 Models■ High flow quality couplers.■ Collar threads designed for full load.■ Base & piston mountings for easy fixturing.■ Removable load caps for flexibility & safety.■ Stop rings for piston blow-out protection.■ Plated piston to resist scoring & corrosion.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.■ Removable carrying handles included on

models R556 through R10010.

Simplex Cylinders Help Stand Up To Tough Construction Jobs.

Spring Return Cylinders 30 Through 100 Ton Capacities

ModelNumber

R308R552R554R556R5513R756R7513R1006R10010

Cap.(tons)

30

RamBoreDia.(in)

2 7/8

Pres.@ Cap.

(psi)

9,245

OilCap.

Req'd(cu in) 53.6 22.1 54.0 69.0146.3 97.4208.0137.0212.0

CBodyO.D.(in)

4

DPistonO.D.(in)2 1/4

EBase ToPort C/L

(in)2 1/4

PistonI.D. Thrds.

(in)11/2 x 16

FCollarThrds.

(in)35/16x12

GCollarThrd.

Lgth. (in)1 15/16

Wgt.(lbs)

40.0 32.042.0 50.0 78.0 63.0130.090.0110.0

AMin.Ht.(in)

15 1/46 15/168 15/1611 1/818 1/811 1/419 3/813 1/416 7/8

PistonThrd.

Depth (in)1 3/16

100 5 1/8

Stroke(in)

8 1/4246 1/413 1/46 1/813 1/86 5/810 1/4

20.63 9,695 6 1/4 4 1/8

1 3/8

61/4 x 12 2 1/4

N/A N/A

Sugstd.HandPump

P82P42P82

EffectArea

(sq in)

6.49

BExt.Ht.(in)

23 1/28 15/1612 15/1617 3/831 3/817 3/832 1/220 11/1627 15/16

*Power pumps are suggested for these units (see pages 39-62)

* 1 3/16

NEW!!

NEW!!75

55

4 1/2 15.90 9,430 5 3/4 3 3/4

3 3/4 11.05 9,955 5 3 1/8

53/4 x 12 1 3/4

5 x 12 2 1/8

Contractors called on the brute force of Simplex R5513cylinders to lift and position highway ramps in SanDiego. PE50 power units provided the power andcontrol in this rough outdoor application.

Base Mounting Holes55 Ton only.1/2-13 UNC-2B THDOn a 3.75 Dia B.C., .75" dp.

C

A - Minim

um Ht.

B - Extended Ht.

FD

E

G

Power Pumpspgs. 39-62

Hosespgs. 70-71

Cylinder Accessoriespg. 11

CYLINDERS

Simplex Aluminum Cylinders Cut Carrying Weights By Over 40%.

■ 5 Models■ Steel Load Caps■ Spring Return■ High flow quality couplers.■ Lightweight■ Larger bearing surfaces for side load protection.■ 8" stroke for more cribbing block clearance.■ Rod wiper protects inner cylinder from dirt.

50 - 150 TON ALUMINUM

Order carrying handles separately: For 100 ton AHA100 & for 150 ton AHA150.*Power pumps are suggested for these units (see pages 39 - 62).

Structural moversused Simplex RAS-Series lightweightcylinders to lift thishistoric building."Simplex lightweight cylinders were easy to carry andposition and the 8” stroke reduced cribbing time."

15

ModelNumber

RAS502ARAS508ARAS1002ARAS1008ARAS1508A

Cap.(tons)

150

Stroke(in)

28288

AMin.Ht.(in)

7.0912.997.8313.7414.45

BExt.Ht.(in)

9.0920.999.8321.7422.45

Pres.@ Cap.

(psi)

9,620

OilCap.

Req'd(cu in)

25 98 38153295

CBodyO.D.(in)

8.66

DPistonO.D.(in)

5.51

EBase ToPort C/L

(in)

1.06

EffectArea

(sq in)

31.18

Aluminum Spring Return Cylinders 50 Through 150 Ton Capacities

6.69

5.32

4.33

3.14

Weight(lbs)

1828

30.650

82.7

12.18

19.03

50

100

8,210

10,500 .95

.87


C

A CLOSED HEIGHTB EXTENDED HEIGHT

E

D


Hosespgs. 70-71

Accessories & Fittingspg. 68-72

Sugstd.HandPump

P42*

P82

*

CYLINDERS"These Low Profile Cylinders Gave Us The Power We Wanted In The CompactSizes We Needed."

LOW PROFILE 10 - 200 TONS

ModelNumberSpringReturn

RLS101RLS201RLS302RLS502RLS1002

AStroke

(in)

1 1/21 3/42 7/162 3/82 1/4

RamBoreDia.(in)

1 11/162 3/82 7/83 1/2 56 1/47 1/4

Pres.@ Cap.

(psi)

8,940 9,030 9,25010,40010,200 9,041 9,054

OilCap.

Req'd(cu in) 3.4 7.815.822.844.2 66.4 88.4

DBodyO.D.(in)

2 3/4 3 5/8 4 5 6 1/2 9 10

EPistonO.D.(in)1 1/2

22 1/42 1/43 5/85 9/166 9/16

FBase ToPort C/L

(in)

3/4 15/161 1/4

1 15/162 1/16

BMin.Ht.(in)

3 15/323 7/84 5/84 13/165 9/1678

CExt.Ht.(in)

4 31/325 5/87 1/167 3/167 13/16910

EffectArea

(sq in)

2.23 4.43 6.49 9.6219.6333.1844.18

ModelNumber

LoadReturn

RL101RL201RL302RL502RL1002RLR1502RLR2002

Wgt.(lbs)

5.810.513.822.844.5 117184

Cap.(tons)

10203050100150200

Spring & Load Return Low Profile Cylinders 10 Through 200 Ton Capacities

11/16

P42

Sugstd.HandPump

P1402

Simplex RLS Series provides the ideal fit & force requiredfor most bridge lifting and pier cap maintenance jobs.Compact, light weight & tough as nails, Simplex cylindersare at home on any construction site.

Low ProfileCylinders Up to200 Tons!!

■ 12 Models■ Plated pistons to resist scoring & corrosion.■ High flow quality couplers.■ Available in spring or load return.■ Stop rings for piston blow-out protection.■ Rod wiper protects inner cylinder from dirt.■ Exceeds ANSI/ASME B30.1 safety standards.

E

D

B

A

C

F

16


Hosespgs. 70-71


Suggested PowerPump

Simplex Suc-O-Matic™ equippedPower Pumps arehighly recommendedto power load returncylinders.

CYLINDERS

Simplex Flat Jacks, Designed To Fit In Tight Spots.

5 - 150 TON FLAT JACK

Spring & Load Return Flat Jacks 5 Through 150 Ton Capacities

ModelNumberSpringReturn

R50RFS10RFS20RFS30RFS50RFS75RFS100RFS150

AStroke

(in)

5/8

1/2

5/8

9/16

RamBoreDia.(in)1 1/8

1 11/162 3/82 7/83 1/24 1/2

56 1/4

Pres.@ Cap.

(psi)

10,000 8,940 9,030 9,25010,400 9,44010,200 9,785

OilCap.

Req'd(cu in) .6 1.0 1.9 3.2 6.010.012.317.2

DBody

Length(in)

2 9/16 3 1/4 4 4 1/2 5 1/2 6 1/2 7 8 1/2

BMin.Ht.(in)

1 5/81 11/162 1/322 5/162 5/83 1/83 3/83 15/16

CExt.Ht.(in)

2 1/42 1/82 15/322 13/163 1/43 3/444 1/2

EffectArea

(sq in)

.99 2.24 4.43 6.49 9.6215.9019.6330.66

ModelNumber

LoadReturn

RF10RF20RF30RF50RF75RF100RF150

Wgt.(lbs)

2.5 3.3 6.0 8.514.324.531.050.5

SuggestedHandPump

P41

Piston O.D.Spring Ret.

(in)1

3/41 1/81 3/81 3/42 1/82 1/2

3

Piston O.D.Load Ret.

(in)---

1 1/222

2 1/43 1/43 3/84 1/2

GEBodyWidth

(in) 1 5/8 2 3/16 3 3 3/4 4 1/2 5 1/2 6 7 1/2

7/16

Cap.(tons)

51020305075100150

3/4

■ 15 Models■ Stop rings for piston blow-out protection.■ Available in spring or load return.■ Domed piston resists side load.■ Plated pistons to resist scoring & corrosion.■ High flow quality couplers.■ Mounting holes in 5, 10, & 20 ton models.■ Rod wiper protects inner cylinder from dirt.■ Exceeds ANSI/ASME B30.1 safety standards.■ Power pumps with Suc-O-Matic™ feature are

ideal for load return cylinders.

FBase ToPort C/L

(in)

15/16

P42

Simplex RF & RFS Series are designed specifically for nearimpossible lifting, clamping or positioning jobs wherespace is at a premium. Ideal for break loose or start upspreading jobs. These mini-monsters pack up to 150 tonsof force into a convenient, portable package.

A

C B

D

E

F

G

H

I

Base Mounting Holes

Capacity

5 Ton10 Ton20 Ton

Mounting Hole DimensionsI

(in)1 1/81 13/321 15/16

Base Mounting Hole Dimensions(in)

7/32 through x 23/64 C'BORE (1/4 DEEP)9/32 through x 27/64 C'BORE (5/16 DEEP)25/64 through x 19/22 C'BORE (25/64 DEEP)

H(in)

1111/321 9/16

17


Hosespgs. 70-71


CYLINDERS

18

2 - 5 TON PULL CYLINDERS

Hydraulic Pull CylindersCap.(tons)

25

ModelNumber

RP25RP55

Pres.@ Cap.

(psi)7,2508,850

OilCap.

(cu. in.)2.86.2

Wgt.(lbs)

411

P42 is the suggested hand pump.

B

A J

C

F

DEG

I

H

Stroke(in)

5 5 1/2

AMin. Ht.

(in) 9 9/16 11 7/8

BExt. Ht.

(in) 14 9/16 17 3/8

CO.D.(in)

1 3/4 2 1/4

DCollar

Thrd. (in)1 1/2-162 1/4-14

ECollar Thrd.Length (in)

11

FCyl. to

Port (in) 1 11/16 1 11/16

GPiston

Dia. (in) 3/4 1 3/16

HPiston

Adpt. (in)1

1 3/8

INPTF

Thrd. (in)3/4-14

11/4-111/2

JNPTF

Thrd. (in)3/4-14

11/4-111/2

■ 2 Models■ High flow quality couplers.■ Designed for pulling & tensioning applications.■ High strength all steel construction.■ Chrome plated piston rods resist corrosion.■ Rod wiper protects against contamination.■ Piston rod automatically extends when pressure is released.■ High strength compression spring provides long cycle life and quick piston extension.

Clevis EndsA

(in)

5 1/86

ModelNumber

RPC25RPC55

B(in)

4 5/165

C(in)

1 5/161 1/2

D(in)

22 1/2

E(in)

3/47/8

Base mounting attachment for RPC25 order: 43632.Base mounting attachment for RPC55 order: MK-8.

NEW!!

Simplex Pull Cylinders Are Designed For Pulling & Tensioning Applications.

Clevis ClevisPullCylinder

ClevisAdaptor

Base Clevis Adaptor

D

AB

E

C

F

F(in)

11 1/2

Clevis

The RP25 & RP55 have rod,

base and collar threads for

maximum flexibility in

fixturing and using optional

attachments.

CYLINDERS

19

■ Wide Variety.Hard-Kor™ Hollow Cylinders are available from 12through 600 tons with a variety of strokes to meetevery requirement.

■ Built Solid For Maximum Durability.Hard-Kor™ cylinders are manufactured from solidalloy steel, eliminating sloppy threaded andwelded tolerances, potential leak points, and weakspots that cause base blowout.

■ Fast Retraction For Speed & Efficiency.Simultaneous machining of the center tube &cylinder bore provides Hard-Kor™ cylinders withprecision alignment that significantly improvesretraction time and minimizes seal extrusion.

■ Low Profile For Greater Flexibility.With lower profile & longer strokes, Hard-Kor™cylinders fit in the tightest spaces.

■ Reserve Power For The Toughest Jobs.Most Hard-Kor™ cylinders develop their catalogedcapacity below their maximum pressure rating.This provides Hard-Kor™ with reserve power thatcan be used for the toughest of jobs. The loweroperating pressure extends pump life and reduceshandle force and operator fatigue.

■ Exceeds ANSI/ASME B30.1 SafetyStandards.

THE HARD-KOR™ HOLLOW CYLINDER

SIMPLEX HARD-KOR™ CYLINDERS TRADITIONAL HOLLOW CYLINDER

A one piece, unified body issignificantly stronger thanstandard hollow cylinders.Special manufacturingeliminates potential leakpoints at the base, enhancingthe integrity & alignment ofthe base and center tube.

Weak spotscreated fromthreaded orwelded construc-tion are themajor cause ofbase blowout.

The additionalbase seals arepotential leakpoints thatcontribute toearly failure.

HARD-KOR™ INTRODUCTION

Heavy duty, heat treated loadcaps, Hard-Kor™ doubles asa lifting cylinder.

Piston rods have I/D threadfor special fixturing.

Rhino-Rod™ Pistonsincorporate a new finish thatoffers added protectionfrom scoring & wear.

Double wiper ringsprotect the piston, bore &tube from contamination.

Heavy duty compressionspring teams up with Hard-Kor™ precision to providequick & sure retraction.

Hard-Kor™ Design pro-vides a cylinder body with asolid base that eliminatespotential leak points &protects against baseblowout.

Quality high flow coupler withtough rubber dust cap.

CYLINDERS

20

Single-Acting Hollow Cylinders 12 Through 100 Ton Capacities

ModelNumber

RC120RCQ120RC121RC1211RC123RC202RC206RC302RC306RC603RC606RC1003

Stroke(in)

3262 1/26 1/8363

AMin.Ht.(in)

7 1/46 3/1611 3/16712 1/48 21/3212 21/329

BExt.Ht.(in)

10 1/48 3/1617 3/169 1/218 3/811 21/3218 21/3212

Pres.@ Cap.

(psi)

8,690

9,700

CBodyO.D.(in)

2 3/4

8 1/4

DPistonO.D.(in)

1 3/8

5

EffectArea

(sq in)

2.36

20.60

CollarThrds.

(in)

2 3/4 - 16

----

GCollarThrd.

Lgth. (in)

1 13/16

----

EBase ToPort C/L

(in)

1

FCenterHole

Dia. (in)

49/64

3 1/8

PistonThrds.

(in)3/4 - 163/4 - 10

----3/4 - 16

----

4 - 16

HPistonThrd.

Lgth. (in)

----5/8----

1

Cap.(tons)

12

100

20

30

60

8.64

14.58

7,545

6,950

8,230

4

5

6 3/4

5.30

OilCap.

Req'd(cu in)

8.311322264448862

2 1/8

2 1/2

4

51/64

13/16

7/16

25/32

1 1/16

1 5/16

2 1/8

3 7/8 - 12

4 1/2 - 12

6 1/4 - 12

1 1/2

1 3/4

2

1 9/16 - 16

1 13/16 - 16

2 3/4 - 16

3/4

7/8

3/4

3.55/8.905/16 2 3/16 2 1/2

1 5/8 4 3/4 6 3/8 4.5 6.5

Simplex Hard-Kor™ Cylinders Make Light Work Of Rolling Mill Maintenance.

Wgt.(lbs)

1017312652688099

SINGLE-ACTING HOLLOW

A - Minimum Ht.B - Extended Ht.

D C

F

E

G

H

Capacity

12 Ton20 Ton30 Ton60 Ton100 Ton

Size(in)

5/16-183/8-163/8-161/2-135/8-11

Dpth.(in)

Bolt CircleDia.(in)2

3 1/43 5/85 1/8

7

Thread

Base Mounting Holes

5/167/163/8

7/163/4

Only Simplex Hard-Kor™ cylindersincorporate a solid, one piece body design.No one else comes close in safety, strength,reliability and long life.

SIMPLEX HARD-KOR™ DESIGN

CYLINDERS

21

Steel company uses the Simplex RC1003 tochange worn spindles on large rolling mills.This Hard-Kor™ 100 ton capacity cylinder ismounted horizontally and uses a threaded pullrod to remove the spindle from its roller. TheHard-Kor™ design is right at home in harshsteel mill environments.

SINGLE-ACTING HOLLOW

■ 12 standard models.■ HARD-KOR™ DESIGN!■ No potential leak points at base.■ Extra protection against base blow-out.■ Lower profiles for more versatility.■ Double wipers protect against contamination.■ Faster retraction increases productivity.■ Large center holes for greater flexibility.■ Rhino-Rod™ pistons resist scoring & corrosion.■ Lower operating pressures.■ Doubles as lifting cylinder.■ High flow coupling with tough rubber dust cap.■ Precision construction that prevents seal extrusion.

These construction crews use Simplex Hard-Kor™ hollow cylinders topre-tension steel rods in cast concrete forms. “The Hard-Kor™cylinders, with their leak-proof base and extra power, made a tough jobeasy.”

C

A

B

AS20A

2.11B

1-8C

.38

Optional ThreadedSaddles

AS30A

2.49B

1.25-7C

.38

Ideal ReplacementCylinders for Pullers

HOLLOW HOLE CYLINDERS


Hosespgs. 70-71

Accessories & Fittingspg. 68-72

CYLINDERS

22

DOUBLE-ACTING HOLLOWSimplex Center Hole Cylinders Raise 6,000 Ton Bridge Span 170 Ft.

■ 11 standard models.■ HARD-KOR™ Design for longer life.■ Relief valves protect against over pressurizing.■ High flow quality couplers.■ Large diameter center holes.■ Rhino-Rod™ pistons resist scoring & corrosion.■ Stop ring for piston blow-out protection.■ Available in custom strokes.■ Rod wiper protects inner cylinder from dirt.

Double-Acting Center Hole Cylinders 30 Through 500 Ton Capacities

PushCap.(tons)

60

150246434646

ModelNumber

RCD302RCD307RCD6010RCD1001RCD1003RCD1006RCD10010RCD1505CRCD2006CRCD3006CRCD5006C

Wgt.(lbs)

48 50 95 85 100 115 150 240 385 720 1230

PullCap.(tons)

45

----------------

BExt.Ht.(in)

919 1/425 1/2 912182618 1/822 1/424 3/427 1/2

Stroke(in)

2710136105

6

AMin.Ht.(in)

712 1/415 1/279121613 1/816 1/418 3/421 1/2

OilCap.

Req'd(cu in)

8.624.75

559.0

21.142.370.578

172296463

CBodyO.D.(in)

6 3/4

10 12 15 17 3/4

DPistonO.D.(in)

4

6 8

9 1/2 12

ECenterHole

Dia. (in)

2 1/8

3 1/8 4 1/8 4 1/4 5 1/4

CollarThrds.

(in)

------------------------------------

FEffectArea

(sq in)

14.5

31.60 49.30 91.50129.30

Pres.@ Cap.

(psi)

8,230

9,491

10,000

CollarThrd.

Lgth. (in)

------------------------------------

PistonThrds.

(in)

------------------------------------

PistonThrd.

Lgth. (in)

------------------------------------

G

30 8.6 6,950 5 2 1/2 1 5/16 4 1/2 - 12 1 3/4 1 13/16 - 16 7/830

100 68 20.6 9,700 8 1/4 5 3 1/8

Engineers from around the world watched asSimplex center hole cylinders raised a 6,000 tonbridge section more than 170 ft. over the WillametteRiver in Portland, OR. The span was constructed upriver and barged into position. Using pull rods andcouplings, Simplex RCD200 Series cylinderscompleted the lift in 40 hours.

A - Minim

um Ht.

B - Extended Ht.

C

DG

F

E

Capacity

30 Ton60 Ton100 Ton

Size(in)

3/8-161/2-135/8-11

Dpth.(in)

Bolt CircleDia.(in)3 5/85 1/8

7

Thread

Base Mounting Holes

3/87/163/4

CUSTOM STROKES AND CAPACITIES AVAILABLECONTACT FACTORY

CYLINDERS

23

■ Wide VarietySimplex offers an extensive selection of hightonnage cylinders with capacities up to 1,000 tons.Single-acting, double-acting, and locking collardesign with standard or custom strokes andcapacities available.

■ Thick, Protective Bronze Inlays on AllInternal Bearing Surfaces

All Simplex high tonnage cylinders incorporatethick, protective bronze inlayed bearings that are anintegral part of a one piece piston. This designgreatly reduces the effect of sideloading andpromotes long life.

■ Unique DesignSimplex high tonnage cylinders use a one piecepiston design that is machined to precise toler-ances and is plated to resist corrosion. Cylinderhousings are made of high strength alloy steel thatis machined and heat treated for additionalstrength.

■ Positive Stop for Greater SafetyMost high tonnage cylinders rely on overflow portsor visual aids for piston blowout protection. AtSimplex all high tonnage cylinders are built with astrong, steel positive stop, which provides com-plete piston blowout protection.

■ Built for Rugged Industrial andConstruction Use

All Simplex high tonnage cylinders exceed ANSI/ASME B30.1 Safety Standards. Heavy dutyconstruction provides trouble free operation andlong life.

■ Protection from ContaminationWithin the stop ring a polyurethane wiper cleansthe rod surface during retraction, protecting theinner cylinder assembly from dirt, moisture, andother contaminants. (Not available on lock nutcylinders.)

THE SIMPLEX HIGHTONNAGE CYLINDER

HIGH TONNAGE INTRODUCTION

■ RLR Series 30 to 1,000 TonsPages 24 - 25

■ RLN Series 30 to 1,000 TonsPages 26 - 27

■ RDA Series 10 to 1,000 TonsPages 28 - 29

CYLINDERS

24

LOAD RETURN - 30-1000 TONSimplex Cylinders Provided The Power & Reliability To Rearrange Our Shop Floor InOne Day.

The problem was to reposition machine centers withoutdisrupting production. "Using Simplex RLR Seriescylinders and a PE70 series Suc-O-Matic pump, werearranged our shop floor in one day." The low closedheight and longer strokes eliminated extra jacking &blocking procedures, and the Simplex Suc-O-Maticretracted load return cylinders effortlessly.

■ 31 Models■ Rated for full duty.■ High flow quality couplers.■ Low closed heights.■ Plated pistons to resist scoring & corrosion.■ Stop rings for piston blow-out protection.■ Large bearings resist side load.■ Available in custom strokes & capacities.■ Rod wiper protects inner cylinder from dirt.■ Domed pistons on 150 to 1,000 ton capacities help resist side load.■ 9° Swivel on 30 to 100 ton capacity load caps for side load protection.■ Exceeds ANSI/ASME B30.1 safety standards.■ Optional swivel load caps are available for 150 through 1,000 ton models.■ Removable swivel lifting eyes on 100 through 1,000 ton models.

When railcar bulk heads need straightening, a 150 tonSimplex cylinder used with a SUC-O-MATIC™ power pumpcan save the day. Simplex load return cylinders completelyretract in any position when used with the SimplexSUC-O-MATIC™ power pumps.


Hosespgs. 70-71

Couplers pg. 68Manifolds & Fittings pg. 69

CYLINDERS

25

LOAD RETURN - 30-1000 TON

B

E

A

C

FD

B

FD

C

A

E9° Swivel Load Cap

ModelNumber

RLR306RLR502RLR506RLR5010RLR1002RLR1006RLR10010RLR1502RLR1506RLR15012RLR2002RLR2006RLR20012RLR3002RLR3006RLR30012RLR4002RLR4006RLR40012RLR5002RLR5006RLR50012RLR6002RLR6006RLR60012RLR8002RLR8006RLR80012RLR10002RLR10006RLR100012

AStroke

(in)

62610261026122612261226122612261226122612

Ram Bore Dia.(in)

3 3/4

5

6 1/4

7 1/4

8 3/4

10 1/2

11 1/2

12 1/2

14 1/2

16

Pres.@ Cap.

(psi)

9,054

10,200

9,778

9,054

9,978

9,238

9,628

9,778

9,690

9,950

OilCap.

Req'd(cu in) 38.9 22.1 66.3 133.0 40.0 118.0 196.0 66.4 199.0 398.0 88.4 265.0 530.0 120.0 361.0 722.0 174.0 520.01040.0 208.0 623.01246.0 246.0 738.01476.0 330.0 991.01982.0 402.01206.02412.0

DBodyO.D.(in)

5 1/2

6 3/8

9

10

12

14

16

17 1/2

18

21

EPistonO.D.(in)

3

3 3/8

5 9/16

6 9/16

7 13/16

6 9/16

10 5/16

6 9/16

5 9/16

6 9/16

FBase ToPort C/L

(in)

25/32

1 1/4

1 15/16

2 1/16

2 7/16

2 1/16

3 3/16

2 1/16

1 15/16

2 1/16

BMin.Ht.(in)

9 3/85 7/169 7/1613 7/166 9/1610 9/1614 9/16711178121811 3/413 3/419 3/411 13/1615 13/1621 13/1612 5/816 5/822 5/813 1/217 1/223 1/214 7/1618 7/1624 7/1616 1/820 1/826 1/8

CExt.Ht.(in)

15 3/87 7/1615 7/1623 7/168 9/1616 9/1624 9/169172910183013 3/419 3/431 3/411 13/1621 13/1633 13/1614 5/822 5/834 5/815 1/223 1/235 1/216 7/1624 7/1636 7/1618 1/826 1/838 1/8

EffectArea

(sq in)

11.05

19.63

30.68

41.28

60.13

86.59

103.87

122.71

165.13

201.06

Suggested Power Pump

Simplex Suc-O-Matic™equipped Power Pumps arehighly recommended topower load return cylinders.Unlike any other power unit,Simplex Suc-O-Matic™equipped Pumps will fullyretract load return cylindersautomatically.

For more information on theSuc-O-Matic™ feature seepages 39-60.

Weight(lbs)

32.0 30.0 55.0 92.0 60.0 115.0 184.0 117.0 189.0 297.0 184.0 282.0 429.0 277.0 405.0 597.0 455.0 612.0 842.0 627.0 855.01197.0 655.0 902.01273.0 997.01256.01644.01523.01883.02423.0

30

Cap.(tons)

50

100

150

200

300

400

500

600

800

1000

2 7/8 6.49 9,240 4 2 3/4

Load Return Jacking Cylinders 30 Through 1000 Ton Capacities

30 Through 100 ton 150 Through 1000 ton

CUSTOM STROKES AND CAPACITIES UP TO1,500 TONS AVAILABLE, CONTACT FACTORY

Note: 100 ton models have removable lifting eye boltsin lieu of carrying handles.

Note: Eye bolts are removable.

CYLINDERS

26

LOCK NUT - 30-1000 TON

■ 32 Models■ Stop ring for piston blow-out protection.■ 9° Swivel load caps in 30 through 100 tons to resist side load.■ Optional swivel load caps are available for 150 through 1,000 ton models.■ Domed pistons in 150 through 1,000 tons to resist side load.■ Lock nuts for extended load holding.■ Plated pistons to resist scoring & corrosion.■ Grease fitting for added weather protection.■ High flow quality couplers.■ Available in custom strokes & capacities.■ Exceeds ANSI/ASME B30.1 safety standards.■ Removable swivel lifting eyes on 100 through

1,000 ton models.

Simplex Lock Nut Cylinders Are Used In a Variety of Different Projects.

RLN Series lock nut cylinders cut installation time onthis power generator by 25%. “The locknut held theload without the extra chore of cribbing.” The job wascompleted even quicker with the use of SimplexSUC-O-MATIC™ power pumps.

When earthquake retrofitconstruction was beingperformed on the VincentThomas Bridge in southernCalifornia, engineers relied onSimplex lock nut cylinders. “With bronze inlaid bearings,nickel plating and ANSI/ASME B30.1 design, Simplexcylinders were the only choice.”


Hosespgs. 70-71


Simplex suppliescustom cylinders with

up to 1,000 toncapacities.

CYLINDERS

27

LOCK NUT 30-1000 TON

E

B

FD

A

C

E

C

D F

B

A9° Swivel Load Cap

AStroke

(in)

2626

1026

1026

1226

1226

1226

1226

1226

1226

1226

12

RamBoreDia.(in)

3 3/4

5

6 1/4

7 1/4

8 3/4

10 1/2

11 1/2

12 1/2

14 1/2

16

Pres.@ Cap.

(psi)

9,054

10,200

9,780

9,054

9,978

9,238

9,628

9,778

9,690

9,950

OilCap.

Req'd(cu in) 13.0 38.9 22.1 66.2 133.0 40.0 118.0 196.0 66.4 199.0 398.0 88.4 265.0 530.0 120.0 361.0 722.0 174.0 520.01040.0 208.0 623.01246.0 246.0 738.01476.0 330.0 991.01982.0 402.01206.02412.0

DBodyO.D.(in)

5 1/4

6 3/8

9

10

12

14

16

17 1/2

18

21

EPistonO.D.(in)

3 3/16

4 5/16

5 9/16

6 9/16

7 13/16

9 5/16

10 5/16

11 5/16

13 5/16

14 13/16

FBase ToPort C/L

(in)

25/32

1 1/4

1 15/16

2 1/16

2 7/16

3

3 3/16

3 1/2

4 1/8

4 1/4

BMin.Ht.(in)

6 3/810 3/86 3/410 3/414 3/481216812189 1/213 1/219 1/211 1/215 1/221 1/213 13/1617 13/1623 13/1614 3/418 3/424 3/415 5/819 5/827 5/816 15/1621 15/1627 15/1619 5/823 5/829 5/8

CExt.Ht.(in)

8 3/816 3/88 3/416 3/424 3/410182610183018 1/219 1/231 1/213 1/221 1/233 1/215 13/1623 13/1625 13/1616 3/424 3/436 3/417 5/825 5/839 5/818 15/1627 15/1639 15/1621 5/829 5/841 5/8

EffectArea

(sq in)

11.05

19.63

30.68

41.28

60.13

86.59

103.87

122.79

165.13

201.06

Suggested Power Pump

Simplex Suc-O-Matic™equipped Power Pumps arehighly recommended topower load return cylinders.Unlike any other power unit,Simplex Suc-O-Matic™equipped Pumps will fullyretract load return cylindersautomatically.

For more information on theSuc-O-Matic™ feature seepages 39-60.

Weight(lbs)

21.0 35.0 38.0 63.0 100.0 87.0 132.0 202.0 149.0 221.0 311.0 233.0 332.0 479.0 357.0 485.0 677.0 520.0 675.0 905.0 927.01041.01383.0 985.01232.01603.01148.01407.01795.01818.02178.02718.0

30

Cap.(tons)

50

100

150

200

300

400

500

600

800

1000

2 7/8 6.49 9,240 4 2 7/16 3/4

Load Return Lock Nut Cylinders 30 Through 1000 Ton Capacities

30 Through 100 ton 150 Through 1000 ton

ModelNumber

RLN302RLN306RLN502RLN506RLN5010RLN1002RLN1006RLN10010RLN1502RLN1506RLN15012RLN2002RLN2006RLN20012RLN3002RLN3006RLN30012RLN4002RLN4006RLN40012RLN5002RLN5006RLN50012RLN6002RLN6006RLN60012RLN8002RLN8006RLN80012RLN10002RLN10006RLN100012

CUSTOM STROKES AND CAPACITIES UP TO1,500 TONS AVAILABLE, CONTACT FACTORY

Note: 100 ton models have removable lifting eye boltsin lieu of carrying handles.

Note: Eye bolts are removable.

CYLINDERS

28

DOUBLE-ACTING - 10-1000 TONSimplex Double-Acting Cylinders Increase Productivity.

A heavy steel fabricator uses Simplex RDA10012double acting cylinders to form large sections ofI-beam. “The Simplex cylinders and pumps allowus to bend the beams to precise radiuses.”

■ 31 Models■ Available in custom strokes & sizes.■ Relief valves protect against over pressurizing.■ Standard collar threads on models up to 200 tons.■ Optional custom base & collar threads available on

models 300 tons and up.■ Ideal for heavy duty applications.■ Provides force in advance & return cycles.■ High flow quality couplers.■ Plated pistons to resist scoring & corrosion.■ Stop ring for piston blow-out protection.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.■ Carrying handles included on models RDA556

through RDA15012.


Hosespgs. 70-71


Thick bronze inlay on the innerdiameter of the retaining nutprotects the piston rod fromscoring and minimizes theeffect of damaging side loads.

RETAINING NUT

Thick bronze inlay on thepiston flange virtuallyeliminates scoring of cylinderbore while offering the bestprotection against accidentalside loading.

PISTON FLANGE

300 THROUGH 1,000 TON MODELS

CYLINDERS

29

DOUBLE-ACTING - 10-1000 TON

ModelNumber

RDA200

CollarThrds.Size(in)

9 3/4 - 12

CollarThrd.Lgth.(in)1 7/8

RDA200 Base & Collar DimensionsBase

MountingHole Size

(in)1 - 8

BaseMounting

Hole Depth(in)1 1/8

Double-Acting Cylinders 10 Through 1000 Ton Capacities

PushCap.(tons)

10

55

200

335

565

664

600

800

1000

PistonI.D. Thrds.

(in)1 - 8

1 - 12

---

---

---

---

---

---

---

FPistonThrd.

Lgth. (in)1

1 1/2

---

---

---

---

---

---

---

CollarThrds.

(in)21/4-14

5 - 12

SeeChartAbove

---

---

---

---

---

---

ECollarThrd.

Lgth. (in)1 1/16

1 3/4

SeeChartAbove

---

---

---

---

---

---

Wgt.(lbs)

28 40 64 68 114 201 140 187 218 295 232 315 440 277 441 688 530 670 880 722 9531300 91711881595116614401776155820582808

Stroke(in)

108 1/814 1/26 1/812246 1/16126 1/16122613261226122612261226122612

PullEffectArea

(sq in) 0.80

3.40

15.91

20.62

49.48

54.19

44.17

52.03

50.27

Pres.@ Cap.

(psi)

8,960

9,955

9,054

10,000

10,000

10,000

10,000

9,690

8,810

OilCap.

Req'd(cu in)22.3333.8392.70 46 92184 77151120236 66 170 368 101 302 605 127 382 762 156 471 942158472944226680

1,360354

1,0712,142

CBodyO.D.(in)2 7/8

5

10

12

141/2

16

17

181/2

21

DPistonO.D.(in)1 3/8

3 1/8

6

8

9

10

10

12

15

AMin.Ht.(in)

16 1/815 3/421 5/813 1/819 1/831 5/813 7/819 7/815 7/1621 1/211 7/1615 7/1622 7/1613 1/417 1/423 1/412 3/816 5/822 7/816 1/220 1/226 1/2151925162026162027

BExt.Ht.(in)

26 1/823 3/436 1/819 1/431 1/855 5/81915/1631 7/821 1/233 1/213 7/1621 7/1635 7/1615 1/423 1/435 1/414 3/822 5/834 7/818 1/226 1/238 1/2172537182638182639

PushEffectArea

(sq in)2.23

11.05

44.18

70.9

113

132

122.71

165.13

227

PullCap.(tons)

4

17

72

30

74

85

110

130

75

100

150

45

67

9.08

13.55

21.65

33.18

9,239

9,041

7

8 1/2

4

5

3 1/4 - 12

3 1/2 - 12

7 - 12

8 1/2-12

2 1/2

2 3/4

2 1/2

2 3/16

ModelNumber

RDA1010RDA308RDA3014RDA556RDA5512RDA5524RDA1006RDA10012RDA1506RDA15012RDA2002RDA2006RDA20013RDA3002RDA3006RDA30012RDA4002RDA4006RDA40012RDA5002RDA5006RDA50012RDA6002RDA6006RDA60012RDA8002RDA8006RDA80012RDA10002RDA10006RDA100012

NEW!! 30 5 3.00 6.51 9,250 4 2 1/8 1 1/2 - 16 1 35/16-12 1 15/16

A - Minim

um Ht.

B - Extended Ht.

D

C

5" B.C.

RDA2002TO

RDA100012

RamBoreDia.(in)---

---

---

7 1/2

9 1/2

12

13

121/2

141/2

17

---

---

Base Mounting Dimensions

Size(in)

5/8-115/8-11 1-8

Capacity

55 Ton100 Ton150 Ton

Depth(in)

3/411 3/8

Thread BoltCircleDia.(in)

3 3/4 4 1/4 5

A - Minim

um Ht.

B - Extended Ht.

E

D

C

FRDA1010TO

RDA15012

CUSTOM STROKES, BASE & COLLAR MOUNTINGSAND CAPACITIES UP TO 1,500 TONS AVAILABLE

CONTACT FACTORY

BoltCircle

Diameter(in)5

PUMP ANDCYLINDER SETS

30

■ Maximum versatility/wide choice of cylinders.■ Maximum performance with matched cylinders.■ Use upright, inverted or horizontally.■ Maximum control & safety.■ Control the cylinder away from the lift.■ Available with single speed or two speed pump.

1010102525252555

2 1/8 6 1/810 1/8 2 4 6 1/414 1/4 6 1/4

4 25/32 9 3/413 3/4 6 1/2 8 1/210 3/418 3/411 1/8

ST102ST106ST1010ST252ST254ST256ST2514ST556

P42

P82

GT5

GT25

P41

P41

S102S106S1010S252S254S256N/AN/A

Standard Spring Return SetsR102R106

R1010R252R254R256

R2514R556

HC6

N/A

GT25GA1

For more information on hand pump performances & cylinder speeds, see page 33.

Simplex Pump & Cylinder Sets Provide Pre-Matched Hand Pump, Hose AndCylinder For Ordering Convenience.

CylinderAccys. pg.11

Gauges pg. 72Couplers pg. 68

Basespg.11

ModelTwo

SpeedPump

ST101ST201ST302ST502ST1002

Cap.(tons)

10203050

100

Stroke(in)

1 1/21 3/42 7/162 3/82 1/4

ClosedHeight

(in)

3 15/323 7/84 5/84 13/165 9/16

CylinderModel

RLS101RLS201RLS302RLS502RLS1002

OptionalGauge

GT5GT20GT30GT20GT20

Type OfHose

HC6

Pump ModelTwo Speed

P42

P82

Pump ModelSingle Speed

P41

P70

Included In SetModelSingleSpeedPump

S101S201S302S502S1002

Low Profile Sets

OptionalGauge

Adapter

GA1

Eliminate the hassle of matching the right hand pump to the right cylinder by ordering Simplex pre-matchedpump & cylinder sets. All hand pumps have been carefully chosen to provide maximum efficiency andservice, and each set comes with a 6’ hose equipped with a high flow coupler.

3030

P41P70

26

59 3/4

ST302HCST306HC

P42P82

S302HCS306HC

Hard-Kor™ SetsRC302RC306

HC6 G5 GA1

HAND PUMPS

31

INTRODUCTION

Wide VarietySimplex offers the widest selection of hand pump, styles,reservoir sizes, and flow rates to meet your everyday needs.Each pump has specific features that make certain modelsbetter suited for particular jobs. Select a hand pump withfeatures that best fit your application.

■ Built for Rugged Industrial/Construction UseShipyards, steel mills, construction sites and weld shops canbe rough environments for hand pumps. Simplex's all metalconstruction withstands real world conditions.

■ Total Control of Hand Pump OperationSimplex release valves have a fine pitch screw and man sizevalve handles for maximum control. Check ball valve designis more reliable than needle valves, and less costly to repair.

■ Lowest Handle EffortSimplex hand pumps have low, back saving handle efforts toreduce operator fatigue & back injury.

■ Highest Oil Displacement Per StrokeMore oil per stroke means less handle strokes per job.Simplex pumps have the highest available oil displacementper stroke, in many cases reducing the number of handlestrokes as much as 50%.

■ Adjustable Handle Efforts To Meet Your NeedsAlong with providing the most oil per stroke, Simplex P140& P300 Series hand pumps are designed with two pivot pinlocations. Front pivot allows the highest flow of oil perstroke. Rear pivot provides very low handle effort forrepetitive applications at full pressure.

■ Light weight & Easy to CarryUse pump locking handle to pickup and go.

■ Easy To Use/Built To LastPivot linkage provides uniform handle effort at all pointsalong the arc of the pump handle stroke. The pivot reducespiston side loading for longer pump life. Some pumpmodels have four-way valves for use with double-actingcylinders.

■ Maximum VersatilitySimplex portable high performance hand pumps incorporatean external adjustable pressure relief valve for maximumprotection in a wide variety of lower pressure applications.Most pumps have mounting holes for secure mounting infixed applications.

Adjustable pivot for the absolutelowest handle effort.

Pivoting linkage reduces wear forlonger pump life.

Large bronze piston for more speedand durability.

Adjustable relief valve for applica-tion flexibility and added safety.

Fine threaded, no sliprelease knob forcomplete control.

High efficiency automatic unloadingat crossover pressure.

Cast iron pump body stands up toindustrial environments withminimal wear.

THE SIMPLEX HAND PUMP

THE SIMPLEX PLUS

HAND PUMPS

32

PROPER SIZE & SELECTION

■ Hand Pumps With 4 Way Valves: Are used topower double-acting cylinders.

■ Single Speed Compact Hand Pump:Delivers a constant flow to smallercylinders or hydraulic powered toolsregardless of load. Ideal when lightweight and portability are important.

PORTABLE HAND PUMPS

HEAVY DUTY HAND PUMPS

■ Two-Speed Hand Pump: With thecylinder unloaded, pump delivers a highvolume of oil for fast cylinder speed. Oncethe load is engaged, the pumpautomatically switches to the highpressure stage.

PROGRESSIVE FORCE HAND PUMPS

■ Progressive Force Hand Pump: Delivers highvolume of oil up to a crossover pressure of 3,000PSI. Model (P140F & P140DF) are faster andrequire less handle strokes for applicationswhere force increases steadily throughout thecylinder stroke, such as bending, squeezing orcrimping.

HAND PUMPS WITH 4 WAY VALVES

■ 2 Speed Foot Pump: Great for hands freeoperation. Spring loaded release valve andpump handle allows the operator to advance,hold and release the load all by foot.

PORTABLE FOOT PUMP

■ Specialty Hand Pumps: Are perfect for OEMapplications or as emergency backup pumps.The pumps were designed to fit in tight spacesand are ideal for fixed bolt down applications.

SPECIALTY HAND PUMPS

HAND PUMPS

33

SIZING THE PROPER HAND PUMP TO YOUR CYLINDEROnce you have selected your cylinder, find the required reservoir capacity in the cylinder specification chart, andchoose a hand pump with at least 10% more reservoir capacity per cylinder.EXAMPLEAn R-256 cylinder (page 13) has a required oil capacity of 32.2 cu. in. The P-42 hand pump (page 34) with a reservoircapacity of 45 cu. in. can pump this cylinder to its full stroke. If two R-256 cylinders are to be raised, use a P-140 witha reservoir capacity of 140 cu. in. 1/4" I.D. hose requires .6 cu. in. oil per foot. 3/8" I.D. hose requires 1.3 cu. in. perfoot.

TYPE OF CYLINDERSMost hand pumps are designed to operate single-acting cylinders. Hand pumps with 4-way valves can operatedouble-acting cylinders.

CYLINDER CAPACITY (TONS)

5Ton

7727

10Ton

15153

15

PROPER SIZE & SELECTION

25Ton

3434

734

15Ton

21214

21

20Ton

3131

631

100Ton

13713726

137

75Ton

10610620

106

60Ton

88881788

50/55Ton

73731473

30Ton

43438

4314

110

214

222

222

327

546

558

666

886

13

18

111

116

118

122

238

245

254

370

HANDPUMPMODEL

NO.

P41/P70P20/P42/P42F/P82P140P300P230P461

Use this chart to match the appropriate size hand pump to your single-acting Simplex cylinders. Match your cylindercapacity (across the top) with the cylinder strokes listed (in the left hand column). The intersecting box will give youthe recommended hand pump for general applications.

CYLINDER CAPACITY (TONS)CYLINDERSTROKE

1 2 3 4 5 6 7 8 9 10 12 13 14

5Ton

P41

P41

P42

P42

P42

10Ton

P41P42

P42

P42

P42

P42P42

P42

15Ton

P42

P42

P42

P42

P42

P82-P140

20Ton

P41P42

30Ton

P42P42

P82-P140

P82-P140

50/55Ton

P42P42

P82-P140

P230

60Ton

P82-P140

75Ton

P42

P82-P140

100Ton

P42P82-P140

P230

P230

P230

150Ton

P42P140

P230

P300

P461

25Ton

P42P42

P42

P42

P82-P140

P82-P140P82-P140

P82-P140

HAND PUMP/CYLINDER SPEED CHART

Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder1". You may take handle stroke per inch and multiply it by the cylinder stroke to determine the number ofstrokes required to fully extend the cylinder.

QUICK REFERENCE CHART

For higher speeds, use power pumps to operatemultiple cylinder systems or long stroke cylinders over50 tons.

STROKES PERINCH OF

CYLINDERTRAVEL

NO LOADLOADNO LOADLOADNO LOADLOADNO LOADLOAD

HAND PUMPS

34

Speed

1

LIGHT WEIGHT HAND PUMPSSimplex Hand Pumps Are Light Weight & Easy To Use.

PressureRating(PSI)

1 Stage 2002 Stage 2,8501 Stage 200

2 Stage 10,00010,000

1 Stage 2002 Stage 10,000


Oil VolumePer Stroke

(cu in).82.16.23.06.16

.82

.16

.82

.16

ModelNumber

P20

P22

P41

P42

P42F

P70*P70V

Light Weight Hand Pumps For Single-Acting Cylinders

B(in)

11 1/2

21 3/4

21 3/4

C(in)

2 5/8

5

5

D(in)

1 1/2

---

---

E SlotSize (in)

19/32

---

---

F(in)

5 3/4

5 3/4

5 3/4

G(in)

5 3/4

5 3/4

5 3/4

A(in)

13 1/2

23

23

2 2013 11 1/2 2 5/8 1 1/2 19/32 5 3/4 4 3/4

Weight(lbs)

18

18

10

Usable OilCapacity

(cu in)

45

1 10,000 .16 70 22 17 1/2 5 1/2 4 1/4 1/2 ---- 6 21

*Equipped with Viton seals.

145 23 17 1/2 5 1/2 5 1/2 6 5/8 5 3/4 242

NEW!!

452

P82

21

NEW!!

B

G

F

A

C

E

3/8 - 18NPTFOutletPort

Dimensions for P20, P22, P41, P42, P82, P70 & P70V

D

See Drawing of P42F Above This Chart

P20 P42 P70 P82

3/8NPTFOutletPort

27.423.6

.7

Dimensions for P42F

7.6

2.4

6.9

27.9

HAND PUMPS

35

LIGHT WEIGHT HAND PUMPS

NEW!!

P42F

This forms manufacturer uses Simplex handpumps and cylinders mounted to the structure forfine positioning. "We needed a hand pump thatwas easy to use and reliable.” Simplex P41 handpump is the preferred choice.

Simplex hand pumps can power a wide variety of hydrauliccylinders and tools. Light weight and portable, yet heavyduty, Simplex hand pumps are perfect for every manualpump application.

P82

NEW!!

Hydraulic Cylinderspgs. 012-29

Hosespgs. 70-71

Accessories & Fittingspgs. 68-72

■ 8 Models for maximum versatility.■ Light weight for maximum portability.■ All metal construction for durability.■ Carrying handles for easy pick-up.■ External adjustable relief valve.■ Low handle effort for easy operation.■ Single or two speed models.■ 3/8" NPTF outlet ports.■ P70V is equipped with Viton Seals.■ P42F is foot operated.

Simplex hand pumps are widely known for theirrugged construction and low, back savinghandle efforts. Choose these hand pumps formaximum portability and light weight. All metalconstruction and man size release knobs makethese pumps truly industrial grade tools.

HAND PUMPS

36


Simplex Hand Pumps Set New Safety & Performance Standards.Simplex Hand

Pumps have low backsaving handle efforts.

■ 10 Models.■ Low, back saving handle effort.■ High displacements of oil per stroke.■ Adjustable handle effort / dual pivot points.■ Heavy duty, all metal construction for durability.■ Handle latch for easy carrying.■ Large, easy fill reservoirs.■ External adjustable relief valves.

P230 & P461 Series

3/8"NPTF

B

12

A

7 7/16

C11

11 23/64 10 17/32

Two Speed Hand Pumps For Single & Double Acting Cylinders

ModelNumber

P140P300P230P461P140FP140DFP140DP300DP230DP461D

PressureRating(PSI)

Oil VolumePer Stroke

(cu in)

7.7.3

.75

.242.8.247.7.3

Usable OilCapacity

(cu in)

180300230460

180

300230460

Type ofCyl.

A(in)

24 13/16 28 1/2

24 13/16 29 1/2 29 1/2 32 11/16

B(in)

27 1/4 31

27 1/4 31 1/2 31 1/2 34 11/16

C(in)

23 5/16 26 1/2 9 12 23 5/16 23 5/16 23 5/16 26 1/2 9 12

Weight(lbs)

26374961273130414961

2.8.24


1 Stage 30002 Stage 10,000


DoubleActing

SingleActing

22 3/4

22 3/4

25 3/8

25 3/8

3 5/32

.28 Dia.2 Holes

3 1/25 1/2

8

C 13/32

13/32

AB

3/8 - 18 NPTF Outlet Port

P140, P140F & P300 Series

P461DP230

P140DP140

HAND PUMPS

37


Simplex combined high flows and lowhandle efforts in these larger, highperformance hand pumps. Low handleefforts and fast advance are achievedthrough an adjustable handle pivot. Inthe normal setting, these pumps supplymaximum flow, reducing the number ofrequired handle strokes. For toughjobs at maximum pressure, adjust thepivot point and reduce the handleeffort by 30%. (P140 and P300 Se-ries only).

Hydraulic Cylinderspgs.12-29

Hosespgs. 70-71


When US recovery teams needed todismantle and remove a downed US NavyEP-3 surveillance plane from HainanIsland, China, they used Simplex P140hand pumps and 50 ton cylinders. “Wehad a short time frame to complete a largejob; Simplex hand pumps and cylindersgave us the speed and power we needed toget the job done.”

NO JOB IS TOO TOUGH FOR SIMPLEX HEAVY DUTY HANDPUMPS

HAND PUMPS

38

SPECIAL APPLICATION PUMPSBuild Them Into Hydraulic Systems, Or Use Them as Standby Or Back-Up Pumps.

For those special applications that require tight mounting space, backup manual power or lower pres-sure & high flows, these special hand pumps are what you've been looking for. Ideal for fixed applications whenpumps need to be bolted in place. The P-160 Series fits in an 8" x 8" space, yet still delivers 148 cu. in. of oil. TheP-785 Series can be mounted vertically (head down) and the P-1000 Series can be tapped into existing systemreservoirs. All metal construction, plated pistons, light weight and high flow make these pumps the right choice forlong life and trouble free duty. All pumps have 3/8" NPTF ports.

P160 P1000-8P1000-4

P785

Special Application Hand Pumps

UsableReservoirCapacity(cu. in.)

148148148505050--------------------

MaximumHandleEffort(lbs.)119115119119115119119115119106 79

Volume/Stroke

(cu. in.)

0.160.280.660.160.280.660.160.280.661.082.20

Weight(lbs.)

2525251515151111111111

ModelNumber

P160-3P160-4P160-6P785-3P785-4P785-6P1000-3P1000-4P1000-6P1000-8P1000-12Note: Contact factory for dimensional information on the P1000-12.

OperatingPressure

(psi)

12,000 6,500 3,00012,000 6,500 3,00012,000 6,500 3,000 1,500 750

13/161/22 1/4

2 1/2

3 7/8 5/16

2 1/4

1 5/8

3/8-16 NC Thd.2 Holes

5/16

4 1/24

9

P1000 Series

5 1/4

3 1/4 4 1/4

P785 Series

5/16 Dia.4 Holes

5 1/4

19 5/8

17 5/818 5/8

10 5/169 1/16

6 5/8

6 5/8

8

8

9/16 Dia.4 HolesP160 Series

4 1/4

POWER PUMPS

39

INTRODUCTION

■ Wide VarietySimplex offers more pump models, motor selections, valvestyles, reservoir sizes, accessories & controls to meet youreveryday needs.

■ Maximum FlexibilityAdjustable pressure relief valves for variable pressuresettings, plus many interchangeable control valves andreservoirs for a wide range of applications. Dual Voltage &Dual Hertz electric motors for applications requiring alternatepower sources.

■ Built for Long Life & Continuous DutyUnified "Clydesdale" chassis provides high strength, fewerpotential leak points and solid construction for severe duty.

■ High Performance/Fast Cycle TimesCrossover pressure up to 2000 PSI. Provides high, first stageflows well into the work cycle. This extra power provideshigher speeds in Prestressing, Bending, Crimping, Com-pressing & Post-Tensioning applications.

THE SIMPLEX POWER PUMPLarge selection ofmotors that startunder full load.

Cool running,continuous dutyClydesdale pump.

Lightweight,portable models.

1 through 20gallon metalreservoir.

THE SIMPLEX PLUS

Wide choice ofinterchangeablemanual & solenoidvalves with remotecontrol.

Dual 3/8"NPTF porting

Adjustable reliefvalve.

■ Cool Running & Dependable PerformanceHigh first stage performance is achieved through fieldproven Gear Pump technology. In addition to gear pumps,an unloading valve passes full power to the second stageonce crossover pressure is reached. No power is lost andless heat is generated.

■ Quiet OperationLow motor RPM, internally lubricated bearings, and closecoupled motor mounting make these pumps among thequietest on the market. (Approximately 80dBA at 10,000PSI.)

■ Starts Under Full Load/Runs on ReducedVoltage

Simplex pump motors run well within their recommendedduty factors drawing less amps, creating less heat, andlasting longer than competitive pump motors.

■ What Is SUC-O-MATIC™A feature that draws oil out of any single-acting cylinder. Inthe retract position, SUC-O-MATIC™ pumps generate a 12psi vacuum that fully retracts any single-acting load returncylinder automatically, and provides faster retraction ofspring return cylinders.

POWER PUMPS

40

INTRODUCTION

Four full size, full comple-ment bearings add life &efficiency while contributingto cool & quiet running.

Simplex pumps are the world's only 10,000 psipumps to offer a new standard in pump construction andreliability. Close coupled motor and the one piece Clydes-dale chassis combine to offer a rigid unit with minimal flexand wear characteristics. Traditional pumps consist ofvarious components bolted together, and are more suscep-tible to internal leakage, overheating and expensive repair.

The Clydesdale chassis, field proven gear pumps,replaceable piston bores and ball seats, higher crossovers,and quality motors are just a few of the extras incorporatedin all Simplex pumps.

The Clydesdale Plus

Unloading valve passes fullpower to the second stage atcrossover. No power is lostholding relief valves open & lessheat is generated.

High efficiency gear pumpprovides more first stage flow,and higher crossover pressures.Field proven gear pumps runcooler and last longer and areproven to provide years of troublefree service.

Only Simplex Clydesdale pumpsincorporate an oiler system that spraysthe upper unit with oil, and keepscritical components lubricated andrunning cool, especially when most ofthe reservoir oil is being used at thetool.

Sleeved piston bores allow easyreplacement of precision compo-nents without replacing the entirepump body.

High pressure ball seats are designedas replaceable cartridges rather thanmachined into the body. Worn ordamaged seats can be easily replacedwithout replacing the body.

CLYDESDALE TECHNOLOGY IS THE HEART OF ALL SIMPLEX PUMPS!

Solid one piece pumpbody with internal flowpaths eliminates potentialleak points caused bythreaded fittings, highpressure tubing and bolttogether pump bodies.

Use the speed chart below and select the right size pump toobtain the cylinder speed you desire.For multiple cylinder system speeds, divide the inches perminute by number of cylinders in the system.

Power Pump Speed Selection Chart

Inches Per Minute

60= Cylinder Speed In Seconds

CylinderCapacity

(Tons)

10

20/25

30

50/55

60/75

100

150

200

Inches Per Minute

20Series

91694

753

602

351 1/2241

191/2113/88

30Series

171698756604353242191113/48

40/70Series

241691075

8 1/260535

3 1/224319

1 3/41118

50Series

4529020

13216

104961643534320215

60Series

7629033

13226

10415611043

8 1/234520415

LoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloaded

10Series

9104450339223

1 1/2161131/27

3/85

POWER PUMPS

41

APPLICATION SELECTION GUIDE

■ Crimping, Cutting, Pressing, Punching &Bending jobs are performed quickly and easilyusing 10 or 20 Series dump pumps. The motorruns only in the advancing cycle; spring returncylinders automatically retract when work iscomplete and motor is switched off.

■ Production Assembly Lines are no placefor light duty pumps. Add optional remotecontrol and filtration to the 70 Series & youhave a pump that can take whatever heavyindustry can dish out.

■ Clamping, Holding, Lifting, Positioning &Lowering applications or any job thatrequires advance, hold & retract operationsare perfect for 30, 40 or 70 Series pumpsequipped with the standard manual orsolenoid valves.

PORTABLE & LIGHT WEIGHT ELECTRIC PUMPS

PRODUCTION PUMPS

■ Multiple Cylinder System, Heavy Lifting, High Tonnageand Large Positioning Jobs that require advance, holdand retract operation are no challenge for 40, 50 & 60Series pumps equipped with standard manual or solenoidvalves.

HEAVY DUTY ELECTRIC PUMPS

■ Construction Sites, Ship Yards, Railroads andOther Field Applications require portable pumps thatstart and run on less than ideal power conditions. The70 Series pump incorporates a powerful 1.5 HPPermanent Magnet motor that will start under full loadand run reliably on long extension cords & reducedvoltage. This is the new standard for constructionapplications.

RUGGED CONSTRUCTION SITE PUMPS

■ Outdoor Jacking Systems that require highperformance, large oil reservoirs and full controlcapabilities are ideal applications for PGM Seriespumps. Add Simplex 4 port manifolds, pressuregauges or any of a wide variety of Simplex hydraulicaccessories, and you are ready to power the largestsystems.

GASOLINE MOTOR PUMPS

POWER PUMPS

42

ELECTRIC .5 HP 10 SERIES

■ 5 standard models.■ Two-speed operation provides fast advance.■ Light weight, only 29 lbs., & compact design.■ Adjustable relief for variable pressure settings.■ Integrated handle for easy pick-up.■ 115 VAC 50/60Hz cycle universal motor.■ 24 VAC pendant with 10’ cord for user safety.■ Starts under full load & runs on as low as 60 VAC.■ Ideal for use with long extension cords.■ Ideal for use with smaller hydraulic cylinders or tools.■ Integrated gauge port for 2 way valves.■ 2 position valve includes auto retract feature.

Sing

.-Ac

tD/

A

ReservoirSize

(Gal.)1/21

1/21

1

ModelDumpDump

------

VP4

2 Position2 Way*

3 Position4 Way

FunctionAdvance/Retract

Advance/Retract

Valve

Style

MotorSpecifications

.5 HPSingle Phase

115 VAC9 amps @ 115 VAC

Flow Rate

250 cu. in.@200 PSI

19 cu. in.@10,000 PSI

PE-10 Series .5 HP Electric Powered Pumps - 10,000 psi capacity

Standard

Pow’r-Buddy pumps for single-acting cylinders come standard with motor pendant switch.*Includes auto retract feature (with valve open).

ModelNumber

PED1000PED1001PEM1020PEM1021

PEM1041

Auto Retract

Manual

Manual Adv./Hold/Retract

LIGHT WEIGHTAND ECONOMICAL

PED1000

Weight(lbs.)

29303132

34

The Simplex Pow’r-Buddy™ easily provides hydraulic power tothis nut splitter during routine maintenance of heat treatingequipment. “Our crews have to move this equipment allaround the plant; the Simplex Pow’r-Buddy™ is easy to carryand never lets us down.”

NEW!!

POW’R-BUDDY

POWER PUMPS

43

Rebar Benders & Cutterpg. 74

Hosespgs. 70-71



PERFORMANCE CHART

19 cu. in./min.

B A

D

C

Res.Size

(Gal.)1/21

A B DC UsableOil Cap.(cu. in.)

115230

10.52 8.08 15.95 5.25

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

200

175

150

125

100

75

50

25

00 200 600 1000 3000 6000 10000

225

250

At home on any construction site, the Pow’r-Buddy™ starts and runsreliably on long extension cords. This rebar bending application is nochallenge for the Simplex industrial grade pump design. “Easy to carryand simple to use, the Pow’r-Buddy™ helps us through tough constructionjobs without problems.”

The new Pow’r-Buddy™ is the perfect pumpwhen light weight and easy carrying is de-sired. The Pow’r-Buddy™ is recommendedto power all small and medium sized tools.The universal motor is well suited to startand run reliably on long extension cords andportable generators.

NEW!!POW’R-BUDDY

*Oil FillCap.

(cu. in.)

230

*1/2 gallon pumps come with 1 gallon reservoir filled only to 1/2 gallon.

POWER PUMPS

44


■ 16 standard models.■ Rated for continuous duty.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Starts under full load.■ Runs reliably on long extension cords.■ Maximum amperage draw 10 amps.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet Running (80dBA).■ All dump pumps come standard with motor

pendant switch.

ModelNumber

PED2001PED2002PEM2021PEM2022PEM2031PEM2032PEM2052PES2031PES2032PES2052PEM2041PEM2042PEM2062PES2041PES2042PES2062

Sing

le-A

ctin

gDo

uble

-Act

ing

ReservoirSize

(Gal.)1212122122122122

ModelDumpDumpVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*

VPSL3*VP4VP4VPL4VPS4VPS4

VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

RemoteActuated

ManualLever

Actuated

RemoteSolenoidActuatedManualLever

ActuatedRemoteSolenoidActuated

Function Advance/

RetractAdvance/Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

0.5 HPSingle Phase

Permanent Magnet115 VAC 50/60 Hz

10 amps at 10,000 PSI

Flow Rate@ 115 VAC

400 cu. in.@600 PSI

20 cu. in.@10,000 PSI

Weight(lbs.)

56645664627071667374627071667374

For more information on valve models, see pages 63-67.* Includes Suc-O-Matic.

Standard

Standard

Standard

Standard

PE-20 Series .5 HP Electric Powered Pumps - 10,000 psi capacity

B A

D

C

Res.Size

1 GAL.2 GAL.5 GAL.

Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W

A

11 5/16

121/4

19 5/8

B

7 7/8

12 1/4

12 1/4

D

5 3/16

68

C

18 9/16

19 1/32

18 9/16

UsableOil Cap.(cu in)

2304001150

PEM2032


Hosespgs. 70-71


AutoRetract

POWER PUMPS

45


Ship repair demands durable and reliable tools. ThisSimplex 20 Series pump provides trouble free hydraulicpower to a variety of hydraulic cylinders, spreaders andtools. “Shipyards are no place for cheap, second ratepumps; Simplex tools never let us down.”

Description

1 = 1 Gallon2 = 2 Gallon

5 = 5 Gallon

4 = 4 Way 3 Position5 = 3 Way Locking Style6 = 4 Way Locking Style

33 0 = Dump2 = 2 Way 2 Position3 = 3 Way 3 Position

D = Dump S = Solenoid M = Manual

Model Selections

EE

SS

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter11

.5 HP, 115 VAC 50/60 Hz, Permanent Magnet Motor22

22

CUSTOM BUILDUsing the chart below you can add roll bars, differentsize reservoirs or other options.

PPMotorControlOptions

Product

E = No Options P = Pendant Switch F = Foot Switch

Power Pump

Blank = 115 VAC Single PhaseA = 230 VAC Single Phase

Valve Style

PumpSeries

Options

ValveType

ReservoirSize

MotorVoltage

■ PPM - Motor Control Pendant■ PES - Valve Directional Control Pendant■ PPS - Motor Control & Valve Directional

Control Pendant (dual switches)All pendants include 20’ cord.

■ PFM - Motor Control Foot SwitchIncludes 20’ cord.

PUMP CONTROL DEVICES

■ P03 - Roll BarsFor 1, 2 & 5 gallonreservoirs only. Order (1)under Options in the CustomBuild Chart.

PUMP PROTECTION

■ P04 - External filter forpumps with 3 & 4 way valves.Order (4) under Options in theCustom Build Chart. Replace-ment filter elements, use ordernumber PO5E.

ALL PUMP OPTIONS ARE FACTORY INSTALLED

PERFORMANCE CHART

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

400

350

300

250

200

150

100

50

00 200 600 1000 3000 6000 10000

20 cu. in./min.

20 SERIESPOWER PUMP OPTIONS

POWER PUMPSSi

ngle

-Act

ing

Doub

le-A

ctin

g

ReservoirSize

(Gal.)1212122122122122

ModelDumpDumpVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*


VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

RemoteActuated

ManualLever

Actuated



Function Advance/

RetractAdvance/Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

1 HPSingle Phase

Induction Motor115/230 VAC 50/60 Hz

12.5 amps at 10,000 PSI(Factory Wired

@ 115 Vac.)

Flow RatePer Minute

400 cu. in.@900 PSI

40 cu. in.@10,000 PSI

Weight(lbs.)

63716371687778708081687778708081

PE-30 Series 1 HP Electric Powered Pumps - 10,000 psi capacity


Standard

Standard

Standard

Standard

■ 16 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Dual voltage 115/230 VAC 50/60 Hz cycle motor.■ Motor starts under full load.■ Runs reliably on 20 amp circuits.■ Maximum amperage draw 12.5 amps at 115 VAC.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet running (80dBA).■ All dump pumps come standard with motor

pendant switch.

ModelNumber

PED3001PED3002PEM3021PEM3022PEM3031PEM3032PEM3052PES3031PES3032PES3052PEM3041PEM3042PEM3062PES3041PES3042PES3062

ELECTRIC - 1 HP 30 SERIES

46

PPM3135


Hosespgs. 70-71


ON

OF

F

A

D

C

B

Res.Size

1 GAL.2 GAL.5 GAL.


C

19 51/64

20 1/4

19 3/8

A

11 5/16

121/4

19 5/8

B

7 7/8

12 1/4

12 1/4

D

5 9/16

68


230400

1150

Quiet running 1725 RPM motors are perfect for inhouse production jobs. Dual voltage, dual ampinduction motors fit a wide variety of applications.

AutoRetract

POWER PUMPS

47

ELECTRIC - 1 HP 30 SERIES

PERFORMANCE CHART

40 cu. in./min.

Oil F

low

(Acu

. in.

/min

.)

Pressure (PSI)

400

350

300

250

200

150

100

50

00 200 600 1000 3000 6000 10000


5 = 5 Gallon22

4 = 4 Way 3 Position5 = 3 Way Locking Style6 = 4 Way Locking Style

330 = Dump2 = 2 Way 2 Position3 = 3 Way 3 Position

D = Dump S = Solenoid M = Manual(Dump comes with pendant.)

Model Selections

SS

111 HP, 115,230 VAC 50/60 Hz, Induction Motor33

Description

PumpSeries

Options

ValveType

ReservoirSize

MotorVoltage


EE

PPMotorControlOptions

Product


Power Pump


0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter

ValveStyle


Control Pendant (dual switch)All pendants include 20’ cord.




PUMP PROTECTION




The Simplex 30 Series pump is used in this horizontal pressingapplication. The 30 Series pump, with its smooth operation, isideal for indoor use. Its compact size is perfect when space is at apremium.

POWER PUMPS

48

ELECTRIC 1.5 HP 40 SERIES

■ 14 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Dual voltage 115/230 VAC 50/60 Hz Motor.■ Motor starts under full load.■ Runs reliably on 20 amp circuits.■ Maximum amperage draw 17 amps at 115 VAC.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet running (80dBA).■ Optional dump pumps come standard with

motor pendant switch with 20’ cord.

Sing

le-A

ctin

gDo

uble

-Act

ing

ReservoirSize

(Gal.)25255255255255

ModelVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*

VPSL3*VP4VP4VPL4VPS4VPS4VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

ManualLever

Actuated



Function Advance/

Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

1.5 HPSingle Phase

Induction Motor115/230 VAC 50/60 Hz17 amps at 10,000 PSI

(Factory Wired@ 115 VAC)

Flow Rate@ 115 VAC

400 cu. in.@1200 PSI

55 cu. in.@10,000 PSI

Weight(lbs.)

6612471129130731311327112913073131132

PE-40 Series 1.5 HP Electric Powered Pumps - 10,000 psi capacity

Standard

Standard

Standard

Standard


ModelNumber

PEM4022PEM4025PEM4032PEM4035PEM4055PES4032PES4035PES4055PEM4042PEM4045PEM4065PES4042PES4045PES4065

Res.Size

2 GAL.5 GAL.10 GAL.20 GAL.


C

20 5/16

18 5/16

23 19/3223 11/16

A

12 1/4

19 5/8

19 5/819 5/8

B

12 1/4

12 5/16

12 5/1623 1/2

D

5 51/64

812 1/212 1/2


400115023004600

ON

ON

OF

F

A

D

C

B

PEM4032


Hosespgs. 70-71


Quiet running 1725 RPM motors are perfect for inhouse production jobs. Dual voltage, dual ampinduction motors fit a wide variety of applications.

POWER PUMPSELECTRIC 1.5 HP 40 SERIES

This 40 Series Simplex pump isstandard equipment on this largeconcrete processing machinery.“Our customers can’t afforddowntime regardless ofconditions at the job site.” The Simplex 40 Series is a cool, quietrunning pump that is the perfect choice for larger applications thatrequire maximum dependability.

PERFORMANCE CHART

55 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

150

100

50

00 200

200

250

300

350

400

600 1000 3000 6000 10000

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter2 = Heat Exchanger & Filter3 = Roll Bars Plus Heat Exchanger & Filter

S = Solenoid M = Manual D = Dump

Description

ValveStylePumpSeries

Options

Valve Type

ReservoirSize

MotorVoltage

Model Selections

SS1.5 HP, 115/230 VAC 50/60 Hz, Induction Motor44

11

2 = 2 Gallon5 = 5 Gallon55 6 = 10 Gallon

7 = 20 Gallon

3 = 3 Way 3 Position4 = 4 Way 3 Position5 = 3 Way Locking Style

6 = 4 Way Locking Style

33


EEPP Power Pump

MotorControlOptions

Product








PUMP PROTECTION

■ PO4 - Heat Exchanger &Filter.Order (2) under Option in theCustom Build Chart.Replacement Filter, ordernumber PO5E.


49


POWER PUMPS ELECTRIC 1.5 HP 70 SERIESSi

ngle

-Act

ing

Doub

le-A

ctin

g

ReservoirSize

(Gal.)25252252252252

ModelVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*


VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

ManualLever

Actuated



Function Advance/

Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

1.5 HPSingle Phase

Permanent Magnet115 VAC 50/60 Hz

17 amps at 10,000 PSI

Flow Rate@ 115 VAC

400 cu. in.@ 1200 PSI

50 cu. in.@10,000 PSI

Weight(lbs.)

6612471

12913073

13113271

12913073

131132

PE-70 Series 1.5 HP Electric Powered Pumps - 10,000 psi capacity

Standard

Standard

Standard

Standard


■ 14 standard models■ Permanent magnet motor.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Starts under full load.■ Runs reliably on long extension cords.■ Maximum amperage draw 17 amps.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Available with optional roll bars.■ Quiet running (80dBA).■ Optional dump pumps come standard with

motor pendant switch with 20’ cord.

ModelNumber

PEM7022PEM7025PEM7032PEM7035PEM7052PES7032PES7035PES7052PEM7042PEM7045PEM7062PES7042PES7045PES7062

PES7032

PEM7132

50


Hosespgs. 70-71


Res.Size

2 GAL.5 GAL.

10 GAL.20 GAL.

C

1919 7/16

18 7/818 7/8

A

12 1/4

19 5/8

19 5/819 5/8

B

12 1/4

12 5/16

12 5/1623 1/2

D

5 51/64

812 1/212 1/2


400115023004600

B A

D

C


POWER PUMPSELECTRIC 1.5 HP 70 SERIES

51

Simplex 70 Series pump & 50 ton flat jack cylinders makeseasy work of bridge lifting. “We had to make completebearing change outs on 90 bridges along Interstate 80. TheSimplex 70 Series pump with its permanent magnet motorjust kept running even with long extension cord and portablegenerator power.”

PERFORMANCE CHART

Pressure (PSI)

50 cu. in./min.

400

350

300

250

200

150

100

50

00 200 600 1000 3000 6000 10000

Oil F

low

(cu.

in./m

in.)






PUMP PROTECTION



■ Pressure SwitchOrder (6) under Options in theCustom Build Chart.

PUMP PRESSURE CONTROL


Description


Options

Valve Type

ReservoirSize

MotorVoltage

Model Selections

SS1.5 115 VAC 50/60 Hz, Permanent Magnet Motor77


7 = 20 Gallon

33

00


S = Solenoid M = Manual D = Dump

MotorControlOptions

Product

EEPP


Power Pump


0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter2 = Heat Exchanger & Filter 6 = Pressure Switch3 = Roll Bars Plus Heat Exchanger & Filter7 = Pressure Switch Plus Heat Exchanger & Filter

3 = 3 Way 3 Position4 = 4 Way 3 Position5 = 3 Way Locking Style

6 = 4 Way Locking Style

POWER PUMPS

52

ELECTRIC 3 HP 50 SERIESSi

ngle

-Act

ing

Doub

le-A

ctin

g

ReservoirSize

(Gal.)5

10105

10105

10105

1010

ModelVE3*VE3*

VPL3*VPS3*VPS3*

VPSL3*VP4VP4

VRL4VRS4VRS4

VRSL4

Locking

Locking

Locking

Locking

3 Position3 Way

3 Position4 Way

ManualLever

ActuatedRemoteSolenoidActuatedManualLever


Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

3 HPThree Phase230/460 volts

10 amps @ 230 volt

Flow Rate

650 cu. in.@1,500 PSI

110 cu. in.@10,000 PSI

Weight(lbs.)

162217218165220221162217218165220221


Standard

Standard

Standard

Standard

For more information on valve models, see pages 63-67.* Includes Suc-O-Matic

■ 12 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation for fast advance.■ Higher crossover for faster cylinder cycle.■ 3 HP / 3 phase dual voltage motors (230/460).■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet running (80dBA).

ModelNumber

PEM5035PEM5036PEM5056PES5035PES5036PES5056PEM5045PEM5046PEM5066PES5045PES5046PES5066

PEM5046

Res.Size

5 GAL.10 GAL.20 GAL.

C

18 5/16

23 3/423 3/4

A

19 5/8

19 5/819 5/8

B

12 5/16

12 5/1623 1/2

D

812 1/212 1/2

E

25 3/32

25 3/3225 3/32

UsableOil Cap.(cu in)115023004600

AB

C

D

E


Hosespgs. 70-71


POWER PUMPS

53

ELECTRIC 3 HP 50 SERIES

PERFORMANCE CHART

Pressure (PSI)

110 cu. in./min.

00 200 600 1000 3000 6000 10000

Oil F

low

(cu.

in./m

in.)

50100150200250300350400450500

550600650

S = Solenoid M = Manual

Description


Options

ValveType

ReservoirSize

MotorVoltage*

Model

SS3 HP, 230/460 VAC 3 Phase Motor55


7 = 20 Gallon55

33 3 = 3 Way 3 Position4 = 4 Way 3 Position

5 = 3 Way Locking Style6 = 4 Way Locking Style

22

CUSTOM BUILDUsing the chart below you can add different sizereservoirs or other options.

Selections

MotorControlOptions

Product

EEPP

E = No Options P = Pendant SwitchF = Foot Switch

Power Pump

Blank = 230 VAC Three PhaseA = 460 VAC Three Phase

0 = No 0ptions2 = Heat Exchanger & Filter4 = Filter only





■ PO4 - Heat Exchanger &Filter.Order (2) under Option in theCustom Build Chart.Replacement Filter order,number PO5E.


Pendant & foot switch options include starter box.


PUMP PROTECTION

*460 VAC pump ordered with heat exchanger requires a separate 115 VAC powersource for the heat exchanger.

3 HP 3 phase motor comes complete with ther-mal overload protection, motor starter and heaterelements as standard equipment.

Simplex 50 Series pump & high tonnage press are used for manydifferent pressing jobs. “The Simplex pump has been runningtrouble free for over six years. This is some of the most reliableequipment we have in our shop.”

POWER PUMPS

54

Sing

.-Ac

tDo

ub.-

Act

ReservoirSize

(Gal.)510510510510

ModelVP3*VP3*

VPS3*VPS3*

VP4VP4

VPS4VPS4

3 Position3 Way

3 Position4 Way

ManualLever

RemoteSolenoidManualLever

RemoteSolenoid

Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

5 HPThree Phase230/460 volts

13 amps @ 230 volt

Flow Rate

650 cu. in.@2,000 PSI

175 cu. in.@10,000 PSI

Weight(lbs.)

162217165220162217165220


Standard


ModelNumber

PEM6035PEM6036PES6035PES6036PEM6045PEM6046PES6045PES6046

■ 8 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation fast advance.■ Higher crossover means faster cylinder cycle.■ 5 HP / 3 Phase dual voltage motors (230/460).■ Dual ports for easier plumbing.■ 2,000 PSI crossover.■ Quiet running (80dBA).■ Adjustable relief for variable pressure settings.


PEM6046


Hosespgs. 70-71


Res.Size

5 GAL.10 GAL.20 GAL.

C

18 5/16

23 3/423 3/4

A

19 5/8

19 5/819 5/8

B

12 5/16

12 5/1623 1/2

D

812 1/212 1/2

E

25 3/32

25 3/3225 3/32

UsableOil Cap.(cu in)115023004600

AB

C

D

E

POWER PUMPS

55


Description

ValveStyle

PumpSeries

Options

ValveType

ReservoirSize

MotorVoltage*

Model Selections

SS

5 HP, 230/460 VAC 3 Phase Motor66


7 = 20 Gallon55

33 3 = 3 Way 3 Position4 = 4 Way 3 Position

22

S = Solenoid M = Manual

CUSTOM BUILDUsing the chart below you can add different size reser-voirs or other options.

MotorControlOptions

Product

EEPP Power Pump

E = No Options P = Pendant SwitchF = Foot Switch

Blank = 230 VAC Three PhaseA = 460 VAC Three Phase

5 = 3 Way Locking Style6 = 4 Way Locking Style

0 = No 0ptions2 = Heat Exchanger & Filter4 = Filter only

PERFORMANCE CHART

175 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

00 200 600 1000 3000 6000 10000

50100150200250300350400450500

550600650

5 HP 3 phase motor comes complete with ther-mal overload protection, motor starter and heaterelements as standard equipment.







Pendant & foot switch options include starter box.


PUMP PROTECTION

*460 VAC pump ordered with heat exchanger requires a separate 115 VAC powersource for the heat exchanger.

When one of the world's largest drag lines needed tobe raised for roller replacement, the maintenance crewrelied on the high tonnage expertise of Simplex.Weighing over 5,000 tons, this was no job for ama-teurs. "We used RDA50012 and PE60 Series pumps;Simplex provided all the hoses & valving, and theoperation went flawlessly."

Simplex suppliescustom cylinders with

up to 1,500 toncapacities.

POWER PUMPS

56

GAS POWERED HYDRAULIC PUMP

■ 6 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ 3 1/2 & 8 HP gas engine.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.

3 Position3 Way

3 Position4 Way3P/3W3P/4W

ReservoirSize

(Gal.)2525

Model VP3 VP3 VP4 VP4 VP3 VP4

ManualLever

Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

Flow Rate

400 cu. in.@ 600 psi50 cu. in.

@10,000 psi680 cu. in. @1500 psi

120 cu. in. @10,000 psi

Weight(lbs.)

5310853108

Standard

Gas Engine3 1/2 HP

Gas Engine8 HP

For more information on valve models, see pages 63-67.Contact Factory for 8 HP Dimensions.

PG-40 Series 3.5 HP & PG-50 Series 8 HP Gasoline Powered Pumps - 10,000 psi capacity

ModelNumber

PGM4032PGM4035PGM4042PGM4045PGM5036PGM5046 10 147

PGM4042

Res.Size

2 GAL.5 GAL.10 GAL.20 GAL.

Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W(For 3 1/2 H.P. pumps only.)

C

20 1/4

19 3/8

23 7/8

N/A

A

12 1/4

19 5/8

19 5/8

19 5/8

B

12 1/4

12 1/412 1/423 1/2

D

68

12 1/212 1/2


400115023004600

B

C

D

A


Hosespgs. 70-71


POWER PUMPSGAS POWERED HYDRAULIC PUMP


Description

Valve Style

Pump Series

Options

Valve Type

ReservoirSize

MM

Model Selections

* With Suc-O-Matic™** Roll Bars with 3 1/2 HP only.


7 = 20 Gallon

2 = 2 Way 2 Position3 = 3 Way 3 Position*4 = 4 Way 3 Position

5 = 3 Way Locking Style*6 = 4 Way Locking Style33

11

4 = 3 1/2 HP 5 = 8 HP44

M = Manual D = Dump

MotorControls

Product

GGPP

G = Gasoline Motor

Power Pump

0 = No 0ptions 4 = Filter only1 = Roll Bars only** 5 = Roll Bars & Filter**

57

PERFORMANCE CHART

50 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

150

100

50

00 200

200

250

300

350

400

600 1000 3000 6000 10000


PUMP PROTECTION



40 & 50 SERIESGAS POWER PUMP OPTIONS

At remote job sites where air or electric power is notavailable, Simplex gasoline power pumps are the perfectchoice. “We don’t always have portable generators onthese (overpass maintenance) jobs. Simplex gas pumpsalways come through.”

POWER PUMPS

58

■ 6 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Rotary air @ 50 cfm.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Available with remote air pendant control.■ Higher crossover for faster cycles.■ Large muffler for quieter operation.

S/A

D/A

ReservoirSize

(Gal.)252525

ModelVP3*VP3*VP4VP4

VPA4VPA4

3 Position3 Way

3 Position4 Way

ManualLever

Actuated

SolenoidActuated

Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

Rotary Air50 cfm90 PSI

Weight(lbs.)

5010850

10852

110

PA-40 Series 1.5 HP Air Powered Pumps - 10,000 psi capacity

Standard


ModelNumber

PAM4032PAM4035PAM4042PAM4045PAS4042PAS4045

Res.Size

2 GAL.5 GAL.

10 GAL.20 GAL.


AIR POWERED HYDRAULIC PUMP

C

13 5/8

15 11/16

20 1/2

N/A

A

12 1/4

19 5/8

19 5/8

19 5/8

B

12 1/4

12 1/412 1/423 1/2

D

68

12 7/1612 7/16


400115023004600

Flow Rate

400 cu. in.@ 600 PSI50 cu. in.

@10,000 PSI

AB

C

D

PAM4535

POWER PUMPS

59

* With Suc-O-Matic™** Dump & 4 way valve only



Description

Valve Style

Pump Series

Options

Valve Type

ReservoirSize

Model

MM

Selections


6 = 10 Gallon7 = 20 Gallon55

2 = 2 Way 2 Position3 = 3 Way 3 Position*4 = 4 Way 3 Position

5 = 3 Way Locking Style*6 = 4 Way Locking Style33

11

Rotary Air @ 50 cfm44

MotorControls

Product

AAPP

A = Rotary Air Motor

Power Pump

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter

M = Manual S = Solenoid** D = Dump


PUMP PROTECTION



40 SERIESAIR POWER PUMP OPTIONS

PERFORMANCE CHART

50 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

150

100

50

00 200

200

250

300

350

400

600 1000 3000 6000 10000

A233Air Filter-Lubricator

Provides lubricated and filtered air,and contributes to long and troublefree product life. Recommended foruse with all air pumps.


Hosespgs. 70-71


For quieter operation wherecompressed air is available, or for usein explosive environments. Delivershigh speed operation for a variety ofmedium sized cylinders, hydraulic toolsor systems.

POWER PUMPS

60


The Simplex PA91 & PA95 Are The Toughest, Most Reliable Air Hydraulic Pump InThe Field.

■ PA91 is ideal for most applications andprovides exceptional value.

■ PA95 provides high performance in acompact, easy to use package

■ Powers a wide variety of single-acting tools.■ Rugged all metal construction.■ High performance/fast operation.■ Pressure relief valve protects hydraulic circuit.■ Reduced noise for in house production.■ Reduced operator fatigue.■ 3 position treadle for advance, hold and retract.■ Uses standard shop air.


Hosespgs. 70-71


A233Filter Lubricator

PressesPgs. 93-100

Hydraulic SpreadersPg. 83

PERFORMANCE CHARTFlow @100 psi Air

ModelNumber

PA91PA91-1PA95PA95-1

Usable OilCapacity(cu. in.)

9023090230

Oil Flow@ 0 PSI(cu. in.)

Oil Flow @10,000 PSI

(cu. in.)

PA91 & PA95 Air Over Oil PumpOperating

AirPressure

Range (psi)

Weight (lbs.)

20282028

60 - 15075 6

70 10

40

00 5K

PRESSURE (PSI)

3K1K 2K 4K 6K 7K 8K 9K

10

20

30FLOW

(cu.

in.)

10K

50

60

70

PA95PA91

NEW!!

*Quick disconnect couplers not included.

PA91

PA91-1*

Easy Operation with Hand or Foot Control

POWER PUMPS

61



PA91 & PA9590 cu. in. Reservoir

PA91-1 & PA95-1230 cu. in. Reservoir

When reliable 10,000 psi power was needed to run this productionline fixture, industrial engineers chose the Simplex PA91. “The threeposition treadle is easy to use and the pump runs on standard shopair.”


5”

10.25”

5.25”

7.25”

1/4” NPT3/8” NPT

5.35”

2.67”

4.5”

11.38”

1/4” NPT3/8” NPT

6.36” 6.49”8.53”

6.60”

7.80”

POWER PUMPS HYDRAULIC INTENSIFIER

62

■ Converts on board mobile hydraulic systems into high pressure (10,000 psi) power sources.■ Converts low pressure (2,000 psi) pumps into a high pressure (10,000 psi) power source.■ Ideal for utilities, railroads, construction, riggers.■ Operates single or double-acting cylinders and tools.■ Compact, easy to carry.■ No reservoir oil level to maintain; uses low pressure system as oil supply.■ 3/8” NPTF ports with quick disconnect couplers and integrated pressure gauge.■ Ideal for use in aerial buckets and utility applications.

NEW!!

Contact Factory for additional dimensions.

ModelNumber

PI2

Valve Input FlowRange(GPM)0 - 10

Weight (lbs.)

30Type

4 Way/3 PositionFunction

Advance/Hold/Retract

InputPressure

(PSI)300 - 2,000

Output FlowRange(GPM)0 - 2

5.15"

9.04"8.46"

5.67"

9.65"

3.53"

6.55"7.21"

10.47"

OutputFlowRatio1:5

OutputPressure

Ratio5:1

OutputPressure Max.

(PSI)10,000

VALVES

63

INTRODUCTION

Hydraulic valves are devices that control differentaspects of your hydraulic system's operation. The mostcommon types of valves are directional control valves,flow control valves, check valves and pressure reliefvalves. Once you determine your system requirements,you must select valves that will give your system theoperation you desire. Valves can be pump mounted or in-line. Note: All Simplex pumps come with directionalcontrol valves. When selecting a pump, be sure to choosea pump with the appropriate directional control valve.Flow control, check & adjustable pressure relief valves aremounted in line and should be specified as required toobtain the desired system operation.

Simplex offers a wide variety of directionalcontrol valves. Use the valve selection guide to helpdetermine what valve is best suited for your application.

Definition of Terms:

■ Manual ValveValves that are manually actuated by shifting a hand leveron the valve.

■ Solenoid ValveValves that are actuated by electric solenoids that can becontrolled by a remote pendant switch.

■ Pump Mounted ValveValves that are mounted directly to the pump cover plate.

■ In-Line ValvesValves that are installed away from the pump, "in-line" inthe hydraulic system.

■ 2 or 3 Way ValvesValves that are used to operate single-acting cylinders ortools.

■ 4 Way ValvesValves that are used to operate double-acting cylinders ortools.

■ Locking ValvesValves that are used when pressure drop within thesystem cannot be tolerated while shifting.

FULL SYSTEM CONTROLDIRECTIONAL CONTROLVALVES SELECTION GUIDE

DIRECTIONAL CONTROLVALVES

■ 2 or 3 way for single-acting cylinders or tools.

■ Solenoid Operated.

■ Manual Operated.

■ Inline Mounted.

■ Pump Mounted.

■ 4 Way for double-acting cylinders or tools.

VALVES

64

SUC-O-MATIC

4 3/4

Oil Flow Chart

The Simplex patented 3 position/3-way,“Suc-O-Matic™” Valve draws hydraulicoil out of any single-acting cylinder. Inthe retract position, the valve generatesenough suction to fully retract anysingle-acting load return cylinderautomatically.

■ Fully Retract load return cylinders.■ Retracts spring return cylinders up

to 33% faster.■ Full retraction regardless of weak

springs or mounting.

Description

The Simplex patented SolenoidValve is available in a 3-way Suc-O-Matic™ version for single-actingcylinders and a 4-way version fordouble-acting cylinders.

■ Suc-O-Matic valve capability.■ Long life - Patented construction.■ Largest porting (lowest back

pressure) available.■ Optional coils: 230v AC, 24v AC.■ Includes manual override.■ Direct bolt interchange with Simplex

manual valves.■ Designed to handle surge flow

conditions.■ Comes equipped with 20 foot cord and

pendant switch.

Pressure Drop vs. Flow

180

160

140

120

100

80

60

40

3 6 10 12 18 24 36

Length of Hose (ft)

Flo

w (

cu. i

n./m

in.)

3/8" I.D. Hose with One Coupler

1/4" I.D. Hose with One Coupler

250

Pres

sure

Dro

p PS

I

200150

10050

0 1 1.5 2 2.5 3 3.5 4 4.5Gallons Per Minute

Both Simplex manual & solenoidvalves are available for remote or inlineapplication. Remote valves are perfectfor multiple operating systems, orspecial fixturing and mounting applica-tions. They are available with tandem orclosed centers.

■ Available in manual or solenoid.■ Includes mounting holes.■ Available in closed center or tandem.■ Ideal for independent control of two

or more cylinders.

*Remote versions do not include retract feature.

Remote Manual ValvePressure Drop vs. Flow

250200150

100

50

01 1.5 2 2.5 3 3.5 4 4.5

Gallons Per Minute

Pres

sure

Dro

p PS

I

Remote Solenoid ValvePressure Drop vs. Flow

250

200150

10050

0 1 1.5 2 2.5 3 3.5 4 4.5Gallons Per Minute

Pres

sure

Dro

p PS

I

Retraction Flow vs. Length ofHose

VP3

6 1/2

5 3/4

3 1/2

1 3/4

1 1/2

8 1/2

2 1/2

3 1/47/8

RET. HOLD ADV.

JOG

OFF

ON

10 1/2

6 1/2

1 1/2

2 3/4

20' Cord

3 1/2

VPS3

1 3/47/8

JOG

OFF

ON

1/2

1 1/2

1 7/8 2 5/8

1 7/8

1/2

1 1/2

1 7/8 2 5/82

1 7/8

3/8-16 UNC-2B Thrd.1.00 DP.(4 Places)

P

TA

B +

+

+

+

REMOTE VALVES

VALVES

Functional FlowSchematic

TP

P

Advance

TP

Retract

Hydraulic Schematic

T

TP

Advance

P T

Retract

P T

P T

Hold

TP

TP

Advance

TP

TP

Hold

Retract

P T

TP

TP

TP

TP

TP

■ VP2 Pump mounted 2 position 2 way valve isideal for pressing, punching, crimping,staking or pulling applications when loadholding is not needed.

■ VP3 Pump mounted 3 position 3 way valve iscommonly used with single-acting cylindersfor lifting applications or production work.The center position holds the load with thepump motor on or off.

■ VPL3 Pump mounted 3 position 3 way valveis the same as VP3, but with a built in pilotcheck valve. The VPL3 provides positive loadholding in the center position, and will notallow pressure drop while shifting. Recom-mended for prestressing, post tensioningand precision holding applications.

■ VPS3 Pump mounted electric solenoidactuated 3 position 3 way valve with remotependant switch allows remote operation ofsystem directional control.

■ VPSL3 Pump mounted electric solenoidactuated 3 position 3 way valve with remotependant switch is the same as the VPS3, butwith a built in pilot operated check valve. TheVPSL3 provides positive load holding in thecenter position, and will not allow pressuredrop while shifting.

■ VR3 & VR3CC VR3 is the same as VP3,except for inline mounting. VR3CC is thesame valve except all ports are closed in thecenter position.

VR3 hydraulic schematic same as VP3.

■ VRS3 & VRS3CC VRS3 is the same as VPS3except for inline mounting. VRS3CC is thesame valve except all ports are closed in thecenter position.

VRS3 hydraulic schematic same as VPS3.

PUMP MOUNTED VALVES

DIRECTIONAL 2-WAY/3-WAY

For Single-Acting Cylinders & Tools

All remote valves have threaded mounting holes (see page 64).

TP

TP

VR3CC

VRS3CC

REMOTE MOUNTED VALVES

P

TP

P

TP

65

VALVES

66

DIRECTIONAL 4 WAY

Functional FlowSchematic

TP

A B

Advance

P T

A B

Retract

Hold

A B

A B

P T

P T

Hydraulic Schematic

■ VP4 Pump mounted 3 position 4 way valve isused with double-acting cylinders and tools.This valve controls direction of oil foradvancing, holding & retracting. The centerposition holds the load with the pump motorrunning or off.

■ VPL4 Pump mounted 3 position 4 way valveis the same as VP4, but with a built in pilotcheck valve. The VPL4 provides positiveload holding in the center position, and willnot allow pressure drop while shifting.Recommended for prestressing andprecision holding applications.

■ VPS4 Pump mounted electric solenoidactuated 3 position 4 way valve with remotependant switch. Same as VP4, but allowsremote operation of directional control.

■ VPSL4 Pump mounted electric solenoidactuated 3 position 4 way valve with remotependant switch functions the same as VPS4,but with a built in pilot operated check valve.The VPSL4 provides positive load holding inthe center position, and will not allowpressure drop while shifting.

■ VPA4 Pump mounted air solenoid actuated 3position 4 way valve with remote pendantswitch. Same as VP4, but allows remoteoperation of directional control.

■ VR4 & VR4CC VR4 is the same as VP4,excetp for inline mounting. VR4CC is thesame valve except all ports are closed in thecenter position.

VR4 hydraulic schematic same as VP4.

■ VRS4 & VRS4CC VRS4 is the same as VPS4except for inline mounting. VRS4CC is thesame valve except all ports are closed in thecenter position.

VRS4 hydraulic schematic same as VPS4.

PUMP MOUNTED VALVES

For Double-Acting Cylinders & Tools

A B

P T

A B

P T

VR4CC

VRS4CC

A B

P T

REMOTE MOUNTED VALVES

A B

TP

BA Advance

P T

Retract

Hold

A B

P T

A B

P T

A B

P T

P T

A B

All remote valves have threaded mounting holes (see page 64).

NEW!!

VALVES

67

INLINE SYSTEM VALVES

Hydraulic Schematic

■ V10E Check Valve automatically locks loadin raised position as plunger is beingextended. Protects against dropping theload due to pressure loss. Required formultiple cylinder lifting from one source.(Includes Hex Nipple).

■ V10EC Check Valve is a V10E with polarizedhigh flow couplers for direct, rapid mountingto cylinder couplers.

■ V2 Over Center Check Valve can bemounted at the cylinder to hold the load inthe event of system failure. Unlike otherpiloted check valves, the V2 providescontrolled retraction without "chatter". Note:When used in multiple cylinder systems,contact Simplex for minimum pumprequirements.

■ V5B Shut-Off Valve is a needle-type valve forsustained load-holding and flow control.Use for positive shut-off or throttling.

■ V1 In-line Adjustable Relief Valve is for in-line mounting into hydraulic systems.Accurately controls maximum pressure from800 to 10,000 psi. Turn handle until gaugeindicates desired working pressure - tightenlock nut. Valve automatically opens andbypasses excess flow from system whenpreset pressure is reached.

■ V3 Safety Relief Valve threads into top portof double-acting cylinders, or inline onhydraulic systems, for protection againstover pressurizing. Pressure rating is 10,500psi.

Note: All Valves Have 3/8" NPTF Ports.

Description

ACCESSORIES

68

COUPLERS

3/8” & 1/4” NPTF HIGH-FLOW COUPLERS

These premium grade couplersprovide maximum fluid flow and areplated to resist corrosion. CylinderHalf Couplers have male 3/8" NPTFthreads & high strength rubber dustcaps; Hose Half Couplers havefemale 3/8" NPTF threads.

C211-Ram HalfCoupler

CR215 Dust Cap

C213-Hose HalfCoupler

For use on smaller tools, pumpsand any tool with 1/4” threads.These couplers are plated to resistcorrosion. Cylinder Half Couplershave male 1/4" NPTF threads; HoseHalf Couplers have female 1/4"NPTF threads.

Unique flush face design featurespush to connect operation with asleeve lock, and non-spill "dry"disconnect operation.Easy cleaning minimizes systemcontamination. This coupler shouldbe used wherever oil spillageconstitutes a safety or environmentalhazard. Couplers have 3/8" NPTFthreads.

Unique flush face design featurespush to connect operation with anauto lock sleeve on the CT211,and non-spill "dry" disconnectoperation.Easy cleaning minimizes systemcontamination. This coupler shouldbe used wherever oil spillageconstitutes a safety or environmen-tal hazard. Couplers have 1/4"NPTF threads.

CT211Ram Half Couplerwith Dust Cap

CT210Hose HalfCouplerwith Dust Cap

3/8” NPTF

1/4” NPTF

3/8” NPTF

1/4” NPTF

3/8” & 1/4” NPTF FLUSH FACE/NO SPILL COUPLERS

CT212Coupler Completewith 2 Dust Caps

CT200Coupler Completewith 2 Dust Caps

C209Coupler Completewith 2 Dust Caps

CT201-Ram HalfCoupler

CT202Hose Half Coupler

C511-Ram HalfCoupler

C513-Hose HalfCoupler

C509Coupler Completewith 2 Dust Caps

C515-Dust Cap Ram Half

C516-Dust Cap Hose Half

ACCESSORIES

69

MANIFOLDS, FITTINGS & OIL

SIMPLEX HYDRAULIC OIL

Special, high pressureformulated, premium gradeoil for all Simplex hydraulicproducts. High viscosityindex insures maximumlubricity over a wide range ofoperating temperatures.

Viscosity Index 100 min.VIS, SSU @100° F 150 - 155VIS, SSU @ 210° F 45 - 50VIS, SSU @0° F < 15,000Pour Point -50° FFlash Point 400° FAnaline Point 204.8° F

Includes: Anti-Foam, Anti-Rust andLow Temperature Additives

HydraulicOil

Qty.

1 Gallon5 Gallons12 Quarts55 Gallons

ModelNumber

AO1AO5AO12AO55

HIGH PRESSURE MANIFOLDS

• 6 Port Inline Hex Manifold:The M3 inline hex manifoldfeatures (6 )- 3/8" NPTFthreaded ports & mountingholes.

• Pump Mounted 4 CylinderManifold Kit: The M2 mani-fold includes 2' hose andpump mounting hardware.Two or more manifolds can becoupled together for largersystems.

• Pump Mounted 4 CylinderControl Manifold Kit: The M1control manifold incorporates(4) station shut-off/flow controlvalves, 3' hose, gauge port andpump mounting hardware.Two or more manifolds can becoupled together for largersystems.

Equally Spaced @ 2.12

3/8" NPTF

2

1.5

9

Equally Spaced @ 2.25

3/8" NPTF 6 Places

3/8" NPTF

9

1 1/8

ModelM3

ModelM1

ModelM2

3.67

F15

Cross6" Nipple

F6

90° Elbow

F7

90° St. Elbow

F9

Tee

F11

Coupling

F13

Hex Nipple

F1

3" Nipple

F3

3/8" NPTF HIGH-PRESSURE 10,000 PSI FITTINGS

3/8”M to 1/4”F

F16

1/4”M to 3/8”F

F17

ACCESSORIES

70

HIGH PRESSURE HOSESAll Simplex hoses have 3/8" male NPTF threads,

and include end guards as standard equipment. Speciallengths are available upon request.

■ High Flow HD & HDC Series 3/8" I.D. hose isrecommended to achieve higher retraction speedsand minimal flow restrictions. These heavy dutyhoses are rated at 10,000 psi with a minimum burstpressure of 30,000 psi.

ModelNumber

HD3HD6HD10HD20HD50HDC3HDC6HDC10HDC20

HDC50

I.D.(In.)

3/8

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male

Length(Ft.)

36102050361020

50

C213 Coupler*3/8" NPTF Male

C213 Coupler* C213 Coupler*

*All hoses with couplers includes CR215 Dust Cap.Note: Recommended for use with Suc-O-Matic Pumps.

■ H & HC Series industrial grade 1/4" I.D. hose is ratedat 10,000 psi operating pressure and 20,000 psiminimum burst pressure. This hose is the recom-mended choice for hand pump & cylinder sets, as wellas a wide range of other intermittent applications.

ModelNumber

H3H6H10H20H36H50HC3HC6HC10HC20HC36

HC50

I.D.(In.)

1/4

3/8" NPTF Male


Length(Ft.)

361020365036102036

50

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male

C213 Coupler*

In this fixed outdoor application Simplex hand pumps and hoses arepermanently attached to this mineral processing machine. “Thedesert environment is tough on hydraulic equipment. Simplex givesus the reliability we need.”

*All hoses with couplers includes CR215 Dust Cap.

ACCESSORIES

71

HIGH PERFORMANCE HOSES

ModelNumber

HR3HR6HR10HR20HRC3HRC6HRC10HRC20

I.D.(In.)

1/4

3/8" NPTF Male C213 Coupler*

Length(Ft.)

36

102036

1020

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male

*All hoses equipped with C213 Coupler also includes a CR215 Dust Cap.

■ Thermo-Plastic HP & HPC Series Hoses arerecommended for demanding applications. Alongwith their distinctive green color, the HP & HPCseries hoses boast a 10,000 psi working, 40,000 psiminimum burst, (4:1 safety factor) and a toughpolyurethane outer cover that resists abrasion andwear. Well suited for continuous duty, the reinforcedpolyester and carbon steel wire design contributes tolow volume expansion, minimized fatigue andenhanced system efficiencies.

ModelNumber

HP3HP6HP10HP20HP36HP50HPC3HPC6HPC10HPC20HPC36

HPC50

I.D.(In.)

1/4



Length(Ft.)

36

1020365036

102036

50

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male


■ Heavy Duty HE & HEC Series Hoses are fordemanding and continuous duty applications thatrequire 10,000 psi working and 40,000 psi burst, (4:1safety factor) but where rubber coated, steel wirebraid design is preferred. These hoses are well suitedin operating temperatures up to 150° F.

ModelNumber

HE6HE10

HE20

HEC6HEC10

HEC20

I.D.(In.)

1/4

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male


Length(Ft.)

610

20

610

20


■ Non-Conductive Thermo Plastic HR & HRCSeries Hoses are for those special applicationswhere non-conductivity is a must. The HR & HRCseries hose operates at 10,000 psi working and40,000 psi burst, (4:1 safety factor). Light weightand durable, the multi-layered design complies withM.H.I. I.J.100 hose specifications. Orange in color,the HR and HRC are easily identified from standardconductive hoses.

High Performance4:1 Safety Hoses

ACCESSORIES

0

0

100

200

300 400

500

600

700

1000

2000

3000

4000 5000 6000

70008000

bar100 x kPa

psi

1000

090

00

ANALOG & DIGITAL GAUGES

Dimensions

The G5 is a high quality compact liquid filled gaugethat reads in both PSI and Bar. Liquid filled todampen needle vibration, the G5 is perfect forapplications up to 10,000 PSI.■ Liquid filled dampens needle vibration.■ 1% full scale accuracy.■ 500 PSI increment.■ Stainless steel casing.

Description

G5 2 1/2" Gauge500 PSI Increment

G6 4" Gauge500 PSI Increment

The G6 is a larger, easy to read liquid filled gaugethat's in both PSI and Bar with increments of 500PSI. The calibrated scale reads from 0-10,000 PSIwith 10,000 to 15,000 PSI as a warning zone.■ Liquid filled dampens needle vibration.■ 1% full scale accuracy.■ Large easy to read 4" face.■ Rubber blowout plugs for safety.■ Stainless steel casing.

GA1 Gauge Adaptor

GA1 Gauge Adaptor

GA1 Gauge Adaptor

GD2 4" Digital Gauge

GD1 2 1/2" Digital Gauge

GA1 Gauge Adaptor

The GD1 is designed for the high cycle pressureapplication where mechanical gauges don't hold up.The GD1 is a direct mount, compact gauge with anall stainless steel sensor that is vibration & shockresistant.■ Self powered Lithium batteries.■ Full 4 digit display.■ .25% full scale accuracy.■ 10 million cycle life minimum.

The GD2 digital gauge combines the best featuresof analog and digital instruments. The 0.75" highfull 4 digit display is easily read at a distance andthe "analog" bar graph allows instant estimation ofchanging pressures. The all stainless steel sensoris vibration and shock resistant.■ 0.75" characters and 270° bar graph "analog"

readout.■ Splash proof phenolic housing.■ .25% full scale accuracy.■ Keypad enable/disable of peak high or peak low

hold.

2.50

9/16 Square1/4 NPT

0

2000

4000

60008000

10000PSI

DA

NG

ER

4.00

9/16 Square

1/4 NPT

0

2000

4000

60008000

10000PSI

DA

NG

ER

+-

PSI

Z S

2.66

5/81/4 NPT

+-

+-

0

PEAK

ENTRMODE

40 5060

(%)

90

80

7030

20

10

100

5.45

1.33 7/8 Flats1/4 NPT

ModelNumber

GT5GT20GT25GT30GT100GTH12GTH60

FaceDia.(in)

4

CylindersUsedWith

All 5, 10 & 15 Ton ModelsAll 20 & RF, RFS, RL & RLS 50 Ton ModelsAll 25, 55 & RF, RFS, RL & RLS 100 Ton Models30 Ton Models, 50 & 100 RLR & RLNRDA100 & 200 Series, RLR & RLN 150 & 20012, 20 & 30 Ton RC & RCD Series60, 100, & 150 Ton RC & RCD Series

CalibratedRange

(0-10,000 psi)and Tons

0 - 5, 10, 150 - 20, 50

0 - 25, 55, 1000 - 30, 50, 1000 - 100, 150, 2000 - 12, 20, 30

0 - 60, 100, 150

GA1 Gauge Adaptor

+-

+-

The G7 is a larger, easy to read liquid filled gaugethat's in both PSI and Bar with increments of 100PSI/10bar. The calibrated scale reads from0-10,000 PSI.■ Liquid filled dampens needle vibration.■ 1% full scale accuracy.■ Large easy to read 4" face.■ Rubber blowout plugs for safety.■ Stainless steel casing.■ Standard on all Simplex Torque Wrench

Pumps.

+-

GA1 Gauge AdaptorG7 4" Gauge100 PSI Increment

4.00

1/4 NPT

Tonnage Gauge

72

3/8” M3/8” F

1/4” F

HYDRAULICTOOLS

73

SIMPLEX HYDRAULIC TOOLS■ Hydraulic Rebar Benders & CutterSimplex Portable Rebar Benders & Cutter are two of the mostinnovative hand tools to be introduced to the concrete andconstruction industries. Simplex streamlines the task offorming short lengths of rebar by quickly and easily bendingand cutting the rebar in place. The light weight, compactdesign offers portable, one hand operation in any position andin the harshest of environments. Designed to bend and cut #3to #6 rebar, these units are built to endure the rigors of hardwork while providing reliable, trouble-free service.

■ Hydraulic Nut SplittersSimplex nut splitters fit up to 8 nut sizes and offer greatervalue and versatility. The specifically designed head fits allA.P.I. and ANSI flanges and cuts hex, square and 12 pointnuts. You can easily calibrate the cutting chisel so only thenut is cut without damaging the bolt or stud. Simplex splitterswill cut the hardest nuts, including grade 8 and 2H (ASTMA194/2H), Brinell hardness 248-325).

■ 35 Ton Portable PunchSimplex 35 Ton Portable Punch hydraulic connections rotates360° with the top handle making the hose positioning easierin tight areas. The punch mounted motor control handle(included with SPH35SP) provides easy operation and greateroperator safety. The Simplex punch is also offered in adouble-acting model for increased speed and positivestripping on every punch. Punches and dies are interchange-able with competitive punches.

■ Hydraulic Maintenance KitsThe Simplex MK106 Maintenance Kit provides a completeassortment of attachments that greatly expands the range ofapplications. Using these various attachments allows you tocustom build spreaders, straightening tools, clamps and awide variety of other problem solving maintenance tools.

■ Hydraulic PullersSimplex Sure Grip Pullers are designed to provide safe, fastand reliable removal to gears, bearings, pulleys and sleevesand dozens of other pulling or pushing jobs. Drop forgedalloy steel and heat treated jaws and attachments team upwith Simplex field proven hydraulics to make quick work ofeven the toughest pulling jobs. Available in either 2 jawversion for tight clearance pulls or 3 jaw version for maximumgrip. Simplex Sure Grip pullers provide 17.5, 30 or 50 tons ofpulling or pushing power.

■ Hydraulic & Mechanical SpreadersThe Simplex S2000 (1 ton) and S3000 (1.5 ton capacity)spreaders are the perfect fit for close clearance jobs. The SF5spreader offers 5 tons with 1/8” starting clearance and themodel 610 is one of Simplex’s most versatile mechanical toolsfor spreading and pulling.

■ Hydraulic Maintenance KitSee Pages 78 & 79

■ Hydraulic PullersSee Pages 80 - 82

INTRODUCTION

NEW!!

■ 35 Ton Single & Double Acting Portable PunchSee Pages 76 & 77

NEW!!

■ Hydraulic Nut SplittersSee Page 75

■ Hydraulic Rebar Benders & CutterSee Page 74

NEW!!

■ Hydraulic & Mechanical SpreadersSee Page 83

HYDRAULICTOOLS

74

POW’R BENDERS & CUTTER

NEW!!■ Bend & cut #3 to #6 grade rebar.■ Light weight compact design for use in tight areas.■ Operates in the toughest environments.■ One-hand operation makes work quick and easy.■ Adjustable cradle holds rebar steady.■ 90° rotating work head on the BRP10 is ideal for

bending in-place vertical bar.■ Pump pendant integrated into the tool handle gives

operator total control.

11.96

10.003.19

6.98

6.38

3.75

8.13

4.99

0.75

14.58

15.16

2.50

18.01

3.00

6.153.35

7.52

7.13

7.75

7.13

11.96

3.75

11.38

3.404.79

BBR5 BRP10

BRC25

ModelNumber

BBR5BRC25BRP10BRS5BRS10BRS25BRS525BRS1025BRS51025

Description

Push BenderCutterPull BenderPush Bender & PumpPull Bender & PumpCutter & PumpPush Bender, Cutter & PumpPull Bender, Cutter & PumpPush, Pull Bender, Cutter & Pump

Rebar Benders & Cutter SystemsCap.GradeBar

#3 - #6#3 - #6#3 - #6

------------------

Pump

---------

B2001B2001B2001B2001B2001B2001

Hose

---------

BRH25BRH25BRH25BRH25BRH25BRH25

Weight(Tool Only)

lbs./kg12/5.519/8.6

24.5/11.1

N/A

ModelNumber

BRH10BRH25

Description

10’ Hose w/couplers, electrical connections in protective cover25’ Hose w/couplers, electrical connections in protective cover

Hoses

HYDRAULICTOOLS

75

NUT SPLITTERS

Hydraulic Nut Splitters

ModelNumber

NS1319NS1924NS2432NS3241NS4150NS5060NS6075

Stud Dia.(in.)

1/4 - 7/167/16 - 9/169/16 - 3/4

3/4 - 11 - 1 1/4

1 1/4 - 1 1/21 1/2 - 1 7/8

Weight(lbs)

1.84.46.69.718.026.075.1

■ 7 different models.■ Cuts hardened nuts up to grade 8 & 2H.■ Safety, no sparks, no flame, no impact.■ Replacement chisel and set screws included.■ Cuts any shape nut.■ Cuts nuts from1/2” to 2 15/16” (13 to 75mm).■ Rugged carrying case included.■ Broadest Range / Best Value.■ Angled head design for easy placement on nut.

Nut A/F(in.)

1/2 - 3/43/4 - 15/16

15/16 - 1 1/41 1/4 - 1 5/8

1 5/8 - 22 - 2 3/8

2 3/8 - 2 15/16

A(in.)

1.572.172.602.953.784.176.14

B(in.)

7.878.94

10.2411.2612.8014.4114.43

C(in.)

.24

.32

.39

.59

.831.061.06

D(in.)

.75

.981.221.381.772.132.95

E(in.)

1.101.501.932.602.874.964.33

F(in.)

1.892.802.993.504.294.967.09

Nut A/FMetric(mm)

13 - 1919 - 2424 - 3232 - 4141 - 5050 - 6060 - 75

Sugstd.HandPump

P140

Refineries, steel mills and power plants rely heavily on Simplexnut splitters for removing stubborn or rusted nuts easily andsafely. The Simplex nut splitters offer a wide range of sizes atexceptional values.

P42

Torque Wrenchespgs. 101-107

Hosespgs. 70-71

Hand Pumpspgs. 31-38

Pow’r-Buddypgs. 42-43

F

B

D

A

E

C

HYDRAULICTOOLS 35 TON SINGLE-ACTING PUNCH

7.35"

12.91"

.63"

4"

11.47"

8.99"

16.67"

3"


ModelNumber

SPH35SPH35SSPH35SPSPH35MSPH35MP

Punch

SPH35

Punch & Die Set

----Standard Set

DS-44, DS-56, DS-69, DS-81Metric Set

DS-38, DS-44, DS-53, DS-69

Pump

--------

SPH1001----

SPH1001

Hose

--------HC6----HC6

WeightPunch Only

(lbs./kg)

32/14.5

Punchand

Die TypeRoundRoundRoundRoundRoundRoundRoundRoundSquareSquareSquareSquareOblongOblongOblongOblong

Hole Size(in./mm)

.31/7.9

.38/9.5.44/11.1.53/13.5.56/14.3.69/17.5.78/19.8.81/20.6.31/7.9.38/9.5.44/11.1.50/12.7

.31 x .75/7.9 x 19

.38 x .75/9.5 x 19.44 x .75/11.1 x 19.50 x .75/12.7 x 19

Bolt Size(in./mm)

1/4/---5/16/M83/8/M107/16/M12

1/2/---5/8/M16---/M18

3/4/---1/4/---

5/16/M83/8/M107/16/M12

1/4/---3/16/M83/8/M107/16/M12

A.31.38.44.50.50.50.50.50.31.38.44.50.31.38.44.50

StandardPunchModel#DP-31DP-38DP-44DP-53DP-56DP-69DP-78DP-81DP-45DP-54DP-63DP-72DP-10DP-12DP-18DP-25

StandardDie

Model #DD-31DD-38DD-44DD-53DD-56DD-69DD-78DD-81DD-45DD-54DD-63DD-72DD-10DD-12DD-18DD-25

StandardPunch &Die SetDS-31DS-38DS-44DS-53DS-56DS-69DS-78DS-81DS-45DS-54DS-63DS-72DS-10DS-12DS-18DS-25

Bevel Punch& Die Set

for I-BeamsDSB-31DSB-38DSB-44DSB-53DSB-56DSB-69

------------------------------

Bevel Punch& Die Set

for U-Beams------

DSBU-44DSBU-53

---DSBU-69

------------------------------

B.31.38.44.50.50.50.50.50.31.38.44.50.31.38.44.50

C.25.31.38.44.50.50.50.50.25.31.38.44.25.31.38.44

D.25.31.38.44.44.44.44.44.25.31.38.44.25.31.38.44

E.25.31.38.44.50.50.50.50.25.31.38.44.25.31.38.44

F.25.31.31.38.44.40.38.31.25.31.31.38.25.31.31.38

G.13.19.19.25.25.25.25.19.13.19.19.25.13.19.19.25

H.19.25.31.31.38.31.31.31.19.25.31.31.19.25.31.31

I.25.31.31.38.44.40.38.31.25.31.31.38.25.31.31.38

J..25.31.31.38.44.40.39.31.25.31.31.38.25.31.31.38

K.25.31.31.38.44.40.38.31.25.31.31.31.25.31.31.38

*Maximum Metal Thickness To Be Punched(in.)

*QUALITY OF STEEL REFERENCE TABLE ABOVEA: Mild A-7B: Boiler PlateC: Structural A-36D: Struct Corten (ASTM A242)

E: Cold Rolled C-1018F: Hot Rolled C1050G: Hot Rolled C-1095H: Hot Rolled C-1095 Annealed

I: Stainless AnnealedJ: Stainless 304 Hot RolledK: Stainless 316 Cold Rolled

■ Coupling port rotates 360° for work in tight areas.■ Punches .50” hole through mild steel.■ Round, square & oblong punch & die sets available.■ Uses competitive interchangeable punches & dies.■ Mounting holes for production punching.■ 10% lighter than other portable punches.■ Punch mounted motor control for safety.■ Ergonomic two handle design provides better

balance and control.

Only Simplex offers 360° rotating port and apump mounted motor control, so that workcan be performed in tight areas safely andmore productively as shown in this smallfabricating shop.

76

NEW!!

HYDRAULICTOOLS

77

35 TON DOUBLE-ACTING PUNCH


ModelNumber

SPD35SPD35SSPD35SPSPD35MSPD35MP

Punch

SPD35

Punch & Die Set

----Standard Set

DS-44, DS-56, DS-69, DS-81Metric Set

DS-38, DS-44, DS-53, DS-69

Pump

--------

SPD2041----

SPD2041

Hose

--------HC6----HC6

WeightPunch Only

(lbs./kg)

32/14.5

■ Light weight, portable punch.■ Double-acting for faster cycle time.■ Hydraulic return for positive, hang-up-free stripping.■ Punch mounted pump control for easy operation.■ Integrated mounting feet for bench top production.■ Uses industry standard punches and dies.■ Ergonomic two handle design provides better

balance and control.

NEW!!

The Simplex double acting punch provides the best of both worlds. Portable, light weight and easy to carry,this punch is ideal for work at the job site. The double acting design allows for fast high cycle and hang-up-free stripping and punching. The optional SPD2041 power pump has one touch hand held control.Just press and hold the advance button on the remote pendant switch to punch the hole, release the buttonand the punch retracts and strips automatically. The pendant can be mounted to the punch for completecontrol.

16.20"

12.5"

.63"3"

5.94"

11.73"

Punch mounted pendantcontrol standard on theSPD35SP & SPD35MP

HYDRAULICTOOLS

78

MAINTENANCE KITS

Male Lock On Adaptor(Qty. 1)

MK-18 5 Inch Extension Pipe (Qty. 1)

Lock On Connector(Qty. 3)

Lock Pin(Qty. 4)

Female Lock On Adaptor(Qty. 1)

1 1/4-11 1/2 NPT

1.50

1.31

5

3.50

1.313.56

1 1/4-11 1/2 NPT1.31

3.81

MK-16

MK-14

MK-15

MK-17



■ Set includes a Simplex hand pump, cylinder &gauge with gauge adaptor.

■ Heavy duty case included.■ Rated at 5 tons when attachments are used.■ Quick lock or threaded adaptors included.■ Order as a set or individual components.

5"

10"

20"

Add collar toe and flat base tobuild custom spreader or toejack.

Add a V-base and flat base forspecial spreading, holding andbending jobs.

Extensions, custom heads and adaptors allows you tocreate tools that solve hundreds of problems. SimplexMK106 kits are used extensively for collision repair.

Hydraulic Maintenance Kit IncludesModel

NumberMK106

Capacity(tons)

5

Hand Pump

P42

Hose

HC6

Gauge

G5

GaugeAdaptor

GA1

Attachments

MK-4 thru MK-20

Spreader

S2000

Box

MK-21

Cylinder

R106

Weight(lbs.)

84

R106 is rated at 10 tons at 10,000 psi. When using attachments or extensions do not exceed 5,000 psi (5 tons) readingon the gauge. Accessories & extensions are only rated at 5 tons. S2000 Spreader has an operating capacity of 1 ton.

Simplex Maintenance Kits Can Be Used In Almost Every Maintenance Job!

Maximum Operating Pressure 5,000 PSIWhen Using Extension Pipe

HYDRAULICTOOLS

79

MAINTENANCE KITS

Collar Toe (Qty. 1)

Flat Base (Qty. 1)

Threaded Connector (Qty. 1)

Threaded Plunger Toe (Qty. 1)

Grooved Saddle (Qty.1)

90° V-Base (Qty. 1)

Wedge Head (Qty. 1)

Flex Head (Qty. 1)

S2000 Spreader (Qty. 1)

6 1/2

9 23/64

6 3/4

42 1/161/2

1 1/4-11 1/2 NPT

3.40

1 1/4-11 1/2 NPT

2

4

1 1/4-11 1/2 NPT

2.25 2.13

1 1/4-11 1/2 NPT 2

1.50

2 1/4-14 NPT

3.16

2.25

2.25

1 1/4-11 1/2 NPT

1.38

3.50

6.50

1 1/4-11 1/2 NPT

1.63

1 1/4-14 NPT

2.25

1 1/4-11 1/2 NPT

1.63

1.25

MK-6

MK-7

MK-8

MK-9

MK-10

MK-11

MK-12

MK-13

S2000

Threaded Adaptor (Qty. 1)

1 1/4-11 1/2 NPT 2.191-8 UN

1.25

MK-5

Base Attachment (Qty. 1)

1 1/4-11 1/2 NPT

.50

2.25

2.56

MK-4

MK-21 Wooden Box (Qty. 1)

12 13

29.2532.25

8

11/16

9/16

HYDRAULICTOOLS

80

SURE GRIP PUSH PULLERS

■ Sure Grip features on all pullers.■ Forged alloy steel jaws.■ Rolled “V” threads.■ Hard-Kor™ cylinders on all Sure Grip pullers.■ Adjusting speed screw on all Sure Grip pullers.■ Machined puller jaw toes.

2 & 3 JAW SURE GRIP PULLERS

Capacity(tons)

HP172HP172CHP172CPHP173HP173CHP173CPHP302HP302CHP302CPHP303HP303CHP303CPHP503HP503CHP503CP

HandPump

------

P42------

P42------

P42------

P42------

P82

Cylinder

---RC202PRC202P

---RC202PRC202P

---RC302PRC302P

---RC302PRC302P

---RC603PRC603P

Hose

------

HC6------

HC6------

HC6------

HC6------

HC6

AReach(in.)

11 1/2

11 1/2

19 7/16

19 7/16

27 5/8

BSpread

(in.)

16

20

26

34

44

Cap.(tons)

17 1/2

30

50

StorageBox

------

HPB17------

HPB17------

HPB30------

HPB30------

HPB50

Type ofPuller

2 Jaw

3 Jaw

2 Jaw

3 Jaw

3 Jaw

Capacity(tons)

HPP17HPP17CHPP17CPHPP30HPP30CHPP30CPHPP50HPP50CHPP50CP

HandPump

------

P42------

P42------

P82

Cylinder

---RC202PRC202P

---RC302PRC302P

---RC603PRC603P

Hose

------

HC6------

HC6------

HC6

AReach(in.)------

22.5------18------24

BSpread

(in)

3 1/8 to 11 3/4

7 to 16 1/4

8 1/2 to 20 1/2

Cap.(tons)

17 1/2

30

50

StorageBox

------

HPB17------

HPB30------

HPB50

AuxilliaryLegs

------

HQA105------

HQA110------

HQA112

30”

22.5”

9.5”4.5”

28”

18”

8”

34”

24”

Auxilliary Legs for17 1/2 Ton Puller

Auxilliary Legs for30 Ton Puller

Auxilliary Legs for50 Ton Puller

A

B

A

B

■ Sure Grip features on all pullers.■ Heat treated alloy steel cross bolts.■ Rolled “V” threads.■ Hard-Kor™ cylinders on all Sure Grip pullers.■ Adjusting speed screw on all Sure Grip pullers.

ModelNumber

HQA105HQA106HQA107HQA108

Length(in.)

22.59.54.530

ModelNumber

HQA109HQA110HQA111

Length(in.)

81828

ModelNumber

HQA112HQA113

Length(in.)

2434

NEW!!

HYDRAULICTOOLS

81

Master Puller Set Includes

Hydraulic Hand PumpHydraulic RamHydraulic HoseGaugeGauge AdapterPullers2 Jaw Conversion HeadHPP Leg SetsBearing Puller AttachmentBearing Cup PullerSpeed CrankAdjusting ScrewPushing AdapterMale-Female AdaptersFemale AdapterStorage Box

HP17M17 1/2 Ton

P42RC202P

HC6G6

GA1HP173 & HPP17

HQA224HQA105 & HQA106

HQ17HQA154HQC17HQS17

HQA923 & HQA454HQA20HQA38HPB17

HP30M30 Ton

P42RC302P

HC6G6

GA1HP303 & HPP30

HQA226HQA109 & HQA111

HQ30HQA166HQC30HQS30

HQA510 & HQA511----

HQA36HPB30

HP50M50 Ton

P42RC202P

HC6G6

GA1HP503 & HPP50

----HQA113

HQ50----

HQC50HQS50

HQA755HQA23, HQA28 & HQA36

----HPB50

MASTER PULLER KITS

2 & 3 Jaw Puller

Push Puller

Cup Puller

Bearing Puller

PULLER ACCESSORIES

ModelNumber

HQA01HQA02HQA03HQA04HQA05HQA06HQA07HQA08HQA09HQA10HQA11HQA12HQA13HQA14

FemaleEnd(in.)

5/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 181 - 141 - 14

5/8 - 181 - 14

Male - Female Threaded Adapters

Lgth.(in.)

2 1/42 1/42 1/42 1/42 1/42 1/42 1/42 1/42 1/42 1/42 1/23 3/162 1/42 1/2

ModelNumber

HQA15HQA16HQA17HQA18HQA19HQA20HQA21HQA22HQA23HQA24HQA25HQA27HQA28HQA29

MaleEnd(in.)

5/16 - 187/16 - 147/16 - 203/8 - 243/8 - 161/2 - 201/2 - 139/16 - 189/16 - 125/8 - 115/8 - 115/8 - 183/4 - 163/4 - 16

FemaleEnd(in.)

5/8 - 181 - 14

5/8 - 185/8 - 185/8 - 181 - 81 - 8

5/8 - 181 1/4 - 121 1/4 - 121 1/4 - 71 1/4 - 7

1 5/8 - 5 1/21 5/8 - 5 1/2

Lgth.(in.)

2 1/42 1/22 1/42 1/42 1/4

33

2 1/44 1/24 1/2

4444

MaleEnd(in.)

3/4 - 103/4 - 107/8 - 147/8 - 91 - 14

5/8 - 181 - 141/8 pipe1 - 14

1 3/4 - 125/8 - 181 - 141 - 81 - 14

TYPICAL APPLICATIONS

HYDRAULICTOOLS

82

PULLER ACCESSORIES

ModelNumber

HQC17HQC30HQC50

Description

Speed Crank For 17 1/2 Ton Pullers.Speed Crank For 30 Ton Pullers.Speed Crank For 50 Ton Pullers.

Speed CranksModel

Number

HQA17HQA30HQA50

Description

Adjusting Screw For 17 1/2 Ton Pullers.Adjusting Screw For 30 Ton Pullers.Adjusting Screw For 50 Ton Pullers.

Adjusting Screws

ModelNumber

HQA923HQA454HQA510HQA511HQA755

Description

17 1/2 Ton Puller 1/2” Dia. Shank.17 1/2 Ton Puller 3/4” Dia. Shank.30 Ton Puller 3/4” Dia. Shank.30 Ton Puller 1” Dia. Shank50 Ton Puller 1” Dia. Shank

Pushing Adapters

ModelNumber

HQ17HQ30HQ50

Description

Bearing Pulling Attachment For 17 1/2 Ton Puller.Bearing Pulling Attachment For 30 Ton Puller.Bearing Pulling Attachment For 50 Ton Puller.

Bearing Pulling Attachment

ModelNumber

HQ17HQ30

Description

Bearing Cup Pulling Attachment For 17 1/2 Ton Puller.Bearing Cup Pulling Attachment For 30 Ton Puller.

Bearing Cup Pulling Attachment

ModelNumber

HQA50HQA51HQA52HQA53HQA54HQA55

A(in.)

1 1/21 1/4

13/45/85/8

Shaft ProtectorsB

(in.)

3/43/43/43/45/85/8

C60°(in.)3/83/83/81/41/4

3/16

D60°(in.)7/163/85/161/41/43/16

A

B

D

C

ModelNumber

HQA57HQA58HQA59HQA60HQA61HQA62HQA63HQA64HQA65

Dia.A

(in.)1

1 1/81 1/41 3/81 5/81 3/41 7/8

22 1/8

Step Plate Adapters

Dia.B

(in.)3/47/81

1 1/81 1/41 3/81 1/21 5/81 3/4

Dia.A

(in.)2 3/82 1/22 5/82 3/42 7/8

33 1/43 1/2

Dia.B

(in.)1 7/8

22 1/82 1/42 3/82 1/22 3/4

3

B

ModelNumber

HQA66HQA67HQA68HQA69HQA70HQA71HQA72HQA73 A

ModelNumber

HQA35HQA36HQA37HQA38HQA39HQA40HQA41HQA42HQA43

FemaleEnd “A”

(in.)1/2 - 201 - 14

5/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 185/8 - 18

Female Threaded Adapter SetFemaleEnd “B”

(in.)5/8 - 181 - 14

5/8 - 183/4 - 167/8 - 141 - 14

1 1/8 - 121 1/4 - 121 1/2 - 12

A

B

HYDRAULICTOOLSSPREADERS 1 - 10 TONS

GAT'R JAW™ SPREADERS■ 2 Models■ High flow quality couplers.■ Spring return for easy operation.■ Narrow closed ends.■ All metal construction.

10 TON SPREADER/PULLER

5 TON HYDRAULIC SPREADER

■ 5 tons of spreading force.■ 1/8" through 3" spreading capability.■ Jaws open parallel.■ Will not drift.■ All metal construction.

Hydraulic Spreaders 1 & 1 1/2 Ton CapacitiesCap.(tons)

11.5

ModelNumber

S2000S3000

Pressure@ Capacity

(psi)

10,000

OilCapacity Required

(cu. in.) .85.5

Weight(lbs)

716

SuggestedHand Pump

P42

Hydraulic Flange Spreader 5 Ton CapacityCap.(tons)

5

ModelNumber

SF5

Pres.@ Cap.

(psi)10,000

OilCap. Req.(cu. in.)

5

Weight(lbs)

17

SuggestedHand Pump

P22

Min.(in.).09

Max.(in.)

3

Spread

9 23/64

6 3/4

6 1/2

1/24

2 1/16

18 7/64

15 1/4

10 1/2

4 27/32

3/49

S3000

S2000

S3000

S2000

1 1/2 L x 4 1/2 W

Min .09"Max 3"

13 1/2

10

5/165/163/4

1 1/4

Min 3 3/8Max 8 1/8

Min 2 7/8Max 7 5/8

1

2 3/8

3 3/16

ModelNumber

610

Travel(in.)

4 1/2

Length(in)

10

Wt.(lbs)

13

Steel Lever BarsLength

(in)24

Wgt.(lbs)

4

ScrewDia.(in.)

1 1/4

Dia(in)3/4

OrderNumber10621

Cap.(tons)

10

Mechanical Spreader/Puller 10 Ton Capacity

83

OffsetCap.(tons)

2

JACKS

84

INTRODUCTION

SIMPLEX HYDRAULIC & AIR JACKS

■ 2 Through 100 Ton Hydraulic Bottle JacksSimplex 2 through 100 ton capacity all purpose jacks are idealfor use in general industrial applications, and are usedextensively in maintenance, construction and materialhandling. The versatility of the Simplex bottle jack has made ita favorite in shipyards, factories, oil fields, mines & generalindustries.

■ 2 Through 25 Ton Hydraulic Toe JacksSimplex hydraulic toe jacks are the solution to all of your lowclearance lifting problems. Choose from the widest variety oftoe jacks in the industry, with both remote and self-containedunits. Capacities range from 2 through 25 tons. The newSimplex TJH2 is a 2 ton self-contained toe jack utilizing 5/8”minimum toe height and over 4” of travel.

■ 1.5 Through 72 Tons Maxiforce Air Lifting BagsThin, powerful & light weight, the Simplex Maxiforce Air Bagsare the answer to the toughest industrial applications.Starting with a minimum height of 1”, Simplex Maxiforceoffers high capacity for clearances too small for most conven-tional jacks. They are ideal for use in railroads, construction,mining, shipyards and industrial applications that require safe,reliable lifting, spreading, bending or pushing. Maxiforce bagsare manufactured with neoprene & Kevlar reinforced construc-tion and are safer, stronger and more reliable than any otherbag on the market.

■ Pow’r-Riser II™ 60 Through 200 Ton CapacitiesThe Simplex Pow’r-Riser II™ Railcar & Off-Road EquipmentJack has been the industry benchmark for over a decade.Simplex now offers the second generation, thePow’r-Riser II™ with advanced hydraulic technology andergonomic handling that makes the jack easier and safer tooperate. The Pow’r-Riser II™ is available in 60, 100, 150 &200 ton capacities with electric or air power sources. ThePow’r-Riser II™, mixed with the extensive line of drop-inextenders and spacers, can fit under any railcar or off-roadtruck in the industry. The ergonomic 3 position handle makesthe Pow’r-Riser II™ the easiest jack of its kind to maneuverinto and out of position. The Pow’r-Riser II™ also comes withoptional u-rings to hold the load mechanically in place.

■ Hydraulic Bottle JacksSee Page 86

■ Hydraulic Toe JacksSee Page 87

■ Maxiforce Air Lifting BagsSee Pages 88 - 89

■ Air & Electric Pow’r-Riser II™See Pages 90 - 92

NEW!!

NEW!!

NEW!!

NEW!!

JACKSAPPLICATION SELECTION GUIDE

■ For Portable, Self-Contained Jacks, NothingBeats the Simplex Pow’r-Riser II™ RailcarJack. While short enough to fit under thelowest loads, operators can add up to 32” ofdrop in extenders for maximum flexibility. Dualhydraulic locking systems and mechanical lockrings make the Pow’r-Riser II™ the safest jackavailable.

POW’R-RISER II™ RAILCAR & OFF-ROAD TRUCK JACK

■ Simplex Toe Jacks Have Been a Long TimeIndustry Standard. Today, hydraulic toe jacks offermore power, more safety and more flexibility thanever before. Over 100 years of jacking experiencegoes into every toe jack Simplex supplies. When itcomes to using the safest toe jack available,railroads, mines, machinery movers and heavyindustry insist on Simplex.

HYDRAULIC TOE JACKS

■ Construction, Maintenance, and Safety andRescue are just a few of the applications perfectfor the Maxiforce™ air lifting bags. Light weight,easy to position and extremely low in profile,Simplex Maxiforce™ air bags offer solutions to themost difficult applications.

MAXIFORCE™ AIR BAGS

85

■ When It Comes To Brute Force In a Roll Under Jack,nothing even comes close to the Simplex Pow’r-Riser II™.With capacities up to 200 tons and powered by standardshop air or 115VAC, the Simplex Pow’r-Riser II™ is idealfor the largest maintenance jobs. From the heaviest railcarto the largest mining equipment, Pow’r-Riser II™ is theonly choice.

JACKS

86

Simplex Hydraulic Jacks Prove To Be A Universal Tool.

■ 13 Models■ Drop forged base and rugged welded construction.■ Operates in horizontal position with handle down.■ All models include over travel protection.■ Grooved saddles help prevent load slippage.■ 2 - 22 ton models include screw extensions.■ Piston rods are chrome plated to resist corrosion.■ 30 ton center hole model.■ Super low height jacks in 12 & 22 ton models.■ Service kits are available for all models.

HAND JACKS

"We needed a jack of all trades." Applications rangedfrom spreading, leveling, lifting and holding for themaintenance crew at a large steel fabrication plant."The Simplex Jacks are the best utility tool for the widevariety of jobs that come up day after day."

HJ100HJ2/L

NEW!!

ModelNumber

HJ2/LHJ2HJ3HJ5HJ8HJ12HJ12/LPHJ22HJ22/LPHJH330HJ35HJ55HJ100

Max.Ht.(in)

40 35/6413 5/814 3/815 3/815 3/818 1/213 1/21712 1/812 3/817 3/818 3/417 23/32

BaseArea(in)

5 9/32 x 3 1/32 4 3/8 x 2 5/8 4 1/2 x 2 7/8 5 1/4 x 4 4 x 3 1/2 6 1/2 x 4 1/4 4 1/2 x 2 7/8 7 1/4 x 5 5/8 7 1/4 x 5 5/8 5 3/8 x 6 7/8 7 5/8 x 5 5/8 9 3/8 x 7 3/8 12 33/64 x 10 7/16

Min.Ht.(in)

21 21/32 7 1/8 7 1/2 7 7/8 7 7/8 9 1/2 6 3/410 5/8 7 1/8 9 1/8111212

Stroke(in)

9 21/32 4 1/2 4 1/2 4 3/4 4 3/4 5 7/8 3 3/4 6 3/8 3 3/8 3 1/4 6 3/8 6 3/4 6 23/32

Weight(lbs)

19.2 5.3 7.3 8.2 12.8 19.7 15.0 29.8 24.3 32.0 45.2 97.0194.0

Ext.Screw

Ht.(in)

---- 2 2 3/8 2 3/4 2 3/4 3 1/8 3

---- 1 5/8

----------------

Cap.(tons)

22358

12122222303555100

Note: Handles are included with all models.

PistonDia.(in)

1 9/64 3/4 7/8 1 1/4 1 3/8 1 5/8 1 5/8 2 1/8 2 1/8 1 1/8 2 1/2 3 1/4 4 29/32

Max. HandleEffort(lbs)

516464486973737373125697393

Center HoleDia.(in)

------------------------------------1 1/8------------

NEW!!

NEW!!

JACKS

87

TOE JACKSSimplex Toe Jacks Are The Heavy Haulers & Structural Movers First Choice.

■ 9 Models■ Self-contained or remote models for maximum versatility.■ Low toe heights fit in tight clearances.■ The lowest handle effort for easy operation.■ The lowest weights for reduced back injuries.■ Swivel sockets for access in close quarters. (TJH5 & TJH10 Only)■ New light weight TJH109A and TJH105A

Heavy equipment movers have long realized the benefits ofSimplex toe jacks. Truly a universal tool, hydraulic toe jackscan do a wide variety of jobs faster & safer than standardjacks. With toe heights starting at 1" and capacities up to 25tons, Simplex hydraulic toe jacks are the first choice fortransformer maintenance, heavy hauling, structuralmoving, and rigging.

Toe Jacks - RemoteModel

Number

TJR109TJR159

Cap.(tons)

1015

Stroke(in)

9 9

Minimum Height

Cap(in)

22 1/8 17 1/8

Toe(in)

2 1/42 1/4

BaseArea(in)

6 1/2 x 108 1/2 x 12

Pres.@ Cap.

(psi)

6,5006,225

Type

S/A Spring ReturnD/A Hyd. Return

Res.Cap.

Reqd.(cu in)

5333

Weight(lbs)

4557

Note: To use Simplex Remote Jacks with existing pumps or hoses, order Coupling Adaptor #85383 separately.

Simplex offers the largest selection of toe jacks to fit your needs.

Simplex has themost extensive line oftoe jacks available.

TJH2

ModelNumber

TJH2TJH5TJH10TJH109TJH105ATJH109ATJA25

Cap.(tons)

25

25

Toe Jacks

Stroke(in)

4 7/16 4 5/8 5 7/8 9 5 9 6 1/2

Minimum Height

Cap(in)

9 1/4 11 3/4 13 1/8 2215 5/816 1/813 3/4

Toe(in)

5/8 1 1 1/4 2 1/4

2 1/4

BaseArea(in)

4 59/64 x 7 7 1/4 x 10 5/8 9 1/2 x 11 1/4 6 1/2 x 10

9 1/2 x 12

Max. HandleEffort(lbs)

51333880

100

10

Weight(lbs)

185385563743130

Note: Handles Are Included With All Self-Contained Models.

MethodOf

Return

Load

Spring

Load

NEW!!

2 11/64 6 x 9 73

NEW!!

NEW!!

TJH109A TJH105A

NEW!!

JACKS

88

MAXIFORCE AIR LIFTING BAGS

1.5 Through 72.3 Ton Capacities

ModelNumber

B1B3B5B8B10B12B17B22B28B32B35B44B55B74

*Max.LiftingHts.(in)

3.43.95.6778.29.211.11213.29.815.517.220

Length(in)

66101218152120202442283236.6

Width(in)

612101212151520262415283236.6

Air Req.@118PSI

(Cu. Ft.).14.35.771.82.53.04.97.311

13.811.721.63447

Thick(in).6.6.6.6.8.8.8.8.8.8.8.8.81

Wgt.(lbs)

1.12.23.16981115192122294060

Cap.(tons)

1.53.24.87.6

11.41217

21.827.631.834.743.855

72.3

Max.BurstPres.(PSI)

700

600

475

Bag Dimensions (in)

All Maxiforce Air Bags have a maximum working pressure of 118 PSI.*See chart on page 89 for maximum lifting heights.

Length

Width

NEW!!Simplex Maxiforce Air Bags Are The Perfect Choice for Low Clearance Lifting.

■ 14 models with capacities ranging from 1.5through 72.3 tons.

■ Maxiforce air bags operate on standard shop airup to 118 psi.

■ Maxiforce air bags will fit into the tightest areaswith collapsed heights of 5/8” to 1”.

■ All models include 3 ply Kevlar with neoprene.■ Serrated lifting surface on each side of the air

bag helps prevent load slippage.■ Multi-color hoses to keep track of bags during

multi-bag lifts.■ Wide variety of safety controllers for single &

multiple bag systems.■ Bright yellow “X” is molded into each side for

easy center point placement.■ Light weight makes the Maxiforce air bags easy

to set up.■ Most bags come with side holes for attaching

bags together. Two 72.3 ton capacity air bags are used for tire maintenanceand axle inspection on off-road mining equipment.

Here air bags are used toposition casters for machinemaintenance. “The Maxiforce™air bags gave us the precisecontrol we needed while levelingthe machinery.”

JACKS

89

MAXIFORCE AIR LIFTING BAGS

BC2Dual Deadman Control

BC1Pressure Regulator BHR16 - 16’ RED HOSE

BHR32 - 32’ RED HOSEBHB16 - 16’ BLUE HOSEBHB32 - 32’ BLUE HOSEBHK16 - 16’ BLACK HOSEBHK32 - 32’ BLACK HOSE

BC6In-Line Relief Valve

BC3 - Single Safety Relief & ControlBC4 - Single Safety Controller

BHY16 - 16’ YELLOW HOSEBHY32 - 32’ YELLOW HOSEBHG16 - 16’ GREEN HOSEBHG32 - 32’ GREEN HOSEBHGY16 - 16’ GRAY HOSEBHGY32 - 32’ GRAY HOSE

All air hoses come with afemale coupler at one end anda male coupler at the otherend.

Maxiforce Components and Accessories

BC7Industrial Twist

Lock ValveBC8

Shutoff Valve w/NippleBC9

“Y” Adapter

0 10 20 3 0 40 50 60 70 80 90 100 110 120 130 x 1,000 lbs.

x 1,000 KG60555045403530252015105

5

10

15

20

INMM

500

400

300

200

100

B74

B44

B32

B35L

B22B17

B12

8070605040302010

5 10 15 20 25 30 35 x 100 KG

x 100 lbs.

1

2

3

4

5

inmm

25

50

75

100

125

B1

B3

B5

MAXIFORCE HEIGHT vs. LOAD CAPACITYAT 118 PSI (8 BAR)

JACKS

90

POW’R-RISER II

ModelNumber

JA6024JA6037JE6024JE6037JA10026JA10037JAS10026JAS10037JE10026JE10037JEB10026JEB10037JAS15026JAS15037JE15026JE15037JEB15026JEB15037JAS20026JAS20037

Capacity(tons)

150

100

60

Min.Height(in.)

2437243726372637263726372637263726372637

PowerSource

Air Motor50 CFM 80 PSI115 VAC50/60 Hz 20 amps

Air Motor50 CFM 80 PSI

115 VAC50/60 Hz 20 amps230/460 VAC3 PhaseAir Motor50 CFM 80 PSI115 VAC50/60 Hz 20 amps230/460 VAC3 PhaseAir Motor50 CFM 80 PSI

Motor

Air

Electric

Air

Electric

Air

Electric

ControlValve

Manual

Manual

Remote20’ Pend.

Manual

Manual

Remote20’ Pend.

Max. AdditionalStack Ht. Using

Optional ExtensionSystem

NoiseLevel(Db)

89

80

89

80

89

80

Weight(lbs.)

390600390600510600510600510600530620570708570708590728640825

21**

21**

32*

* Based on (1) 18” and (1) 11” extension and (1) 3” spacer.**Based on (1) 18” extension and (1) 3” spacer.WARNING: Any two extensions may be stacked for loads up to 60 tons per jack. For loads from 60 tons to 150 tons only

1 extension and 1 spacer can be used.

Stroke(in.)

142714271627162716271627

15 1/226 1/215 1/226 1/215 1/226 1/215 1/226 1/2

89Remote20’ Pend.Air200 Contact Factory

NEW!!

200 Ton

Version

Simplex Pow’r-Risers Are The Ideal Choice for Railcar & Off-Road Equipment Jacking.

Simplex Pow’r-Risers™are used to pick up thelargest earth haulers inthe world. “We use theSimplex jack due to itseasy transport and the many optional extensions and lock rings thatgives us the safe use required in mining operations.”

JACKS

91

POW’R-RISER II

NOTHING ELSE IS EASIER OR SAFER:■ 24”, 26” & 37” Minimum Heights.■ 60, 100, 150 & 200 ton capacities to handle the

toughest jobs.■ Sup’r-Stack™ extension system gives the jack

a wide variety of minimum heights.■ 3 position handle for easy tilt back and rolling.■ 4” of ground clearance for rough terrain.■ Mechanical lock rings for fail safe holding.■ Easy to change external filter minimizes down

time.■ Only 24” wide/fits in tight spots.■ Air pilot or 24 VAC pendant with 20’ cord for

remote operator safety.■ Dual hydraulic locking systems prevent creep

down.■ Equipped with a pilot-operated check valve

which locks the load in place to preventaccidental lowering.

NOTHING ELSE COMES CLOSE:■ Rugged, fully enclosed frame; no exposed

fittings or hoses.■ Runs on air or 115 VAC, 15 amp service.■ Secondary back-up filtration system for

reliability.■ Light weight for greater mobility and less

back strain.■ Optional dual porting for use with remote

cylinders.■ Automatically controlled, “chatter free”

load lowering for maximum safety indescent.

■ All Pow’r-Riser II™ models comply withASME/ANSI B30.1 Specifications.

ModelNumber

JE6024JE6037JE10026JE10037JE15026JE15037JAS20026JAS20037

“A”(in.)

2437263726372637

“B”(in.)

6.386.38

7788

“C”(in.)

141418181818

“D”(in.)

4

4

5

10 18 6

OFF

JOG

ON

POW'R RISER

A

RAISE

LOWER

56” B

24”C

A

D

JACKS

92

POW’R-RISER II/ACCESSORIES

ModelNumber

JUS126JUS137JUS1526JUS1537JUS20026JUS20037

Models Used On

60 Ton 24”/100 Ton 26”60 Ton 37”/100 Ton 37”

150 Ton 26”150 Ton 37”200 Ton 26”200 Ton 37”

Contains

(2) JU11 - 1”, (1) JU13 - 3”, (2) JU14 - 4 1/4”(2) JU11 - 1”, (1) JU13 - 3”, (2) JU14 - 4 1/4”, (1) JU110 - 10”

(2) JU151 - 1”, (1) JU153 - 3”, (2) JU155 - 5 1/2”(2) JU151 - 1”, (1) JU1510 - 10”, (2) JU155 - 5 1/2”(2) JU201 - 1”, (1) JU203 - 3”, (2) JU205 - 5 1/2”

(2) JU201 - 1”, (1) JU2010 - 10”, (2) JU205 - 5 1/2”

POW’R-RISER II® LOCKING U-RING SETS

JU111”

JU133”

JU144 1/4”

POW’R-RISER II®

SPACER SET - JS4

JS-3 JS-2 JS-1 (Qty. - 2)

JU11010”

60 & 100 Ton U-Rings

JU1511”

150 Ton U-Rings

JU1533”

JU1555 1/2”JU1510

10”

Fine tune your extension stack height by adding1”, 2” or 3” spacer.

Load Cap

Spacer

Extension

Piston

The Simplex Pow’r-Riser II, When Used With Sup’r-Stack™ Extension Set and Spacer Set, Can Handle AllRail Cars and Off-Road Equipment Without Blocking.

18”

14” 11” 9” 7” 5”

JE18 JE14 JE11 JE9 JE7 JE5

POW’R-RISER II® INDIVIDUAL SUP’R-STACK™ EXTENSIONS( Use one extension & one spacer only for loads over 60 tons.)

Min. HeightExt. HeightSpacerDrop-In ExtenderCombination

2539

1

2640

2

2741

3

2943

5

304415

3145

7

324617

334727

344837

3549

11

36501

11

37512

11

38523

11

4054511

4256

18

43571

18

4458218

4559318

47615

18

486215

18

4963718

50641718

516527

18

52663718

53671118

546811118

55692

1118

567031118

Use tallest extender on the bottom.

Min. & Max. Height For Lifting Can Be Achieved By Using The Following Spacer/Extender Combination

+ + + + + + + + + + + + ++

+ ++

++

++

+ ++

++

++

Load Cap

Extension

Lock Rings

ModelNumber

JE5JE7JE11JE18

Description

5” Extender7” Extender11” Extender18” Extender

ES6024 Extension Set

ModelNumber

JTS60JTS150

Description

60 & 100 ton150 ton

Swivel Load Cap

PRESSES

93

INTRODUCTION

THE SIMPLEX PRESS

■ Wide VarietySimplex offers presses with capacities from 5 through 200tons. Choose from a wide range of pressing, cylinder strokes& styles, and your choice of Simplex manual or power pumps.Choose from C-Frame or H-Frame designs.

■ Heavy Duty Construction/ Built for SafetySimplex presses do not rely on "bolt together" construction forstrength. Simplex H-Frames employ double pinned andheavy duty welded construction. This construction providesa frame that is rigid and provides an extra margin of safety.

■ Maximum FlexibilityAll Simplex H-Frame Presses include a moveable work headthat easily rolls across the entire length of the top cross bar.This allows the pressing force to be positioned at any point ofthe press bed. The adjustable work bed can be raised orlowered to accommodate a wide variety of jobs.

Moveable work headallows movementacross the entire lengthof the top cross bar.

Maximum daylightfor larger jobs &easy loading.

Adjustable workbed for maximumflexibility.

Wide choiceof electric,air or manualpowersources.

Rigid frame underfull load.

Double pinned &welded constructionfor strength & safety.

Friction brake winch foreasy adjustment of workbed. Will not drop ifhandle is released.

■ Maximum DaylightSimplex presses have large work areas that accommodatelarger jobs and makes loading and unloading easier. Opensides have large clearances for loading work through the sidedaylight.

■ Easy To UseH-Frame (25 ton & up) includes a friction brake winch thatadjusts the bed height effortlessly and will not drop the bedif the handle is released (no kick back). The wide choice ofpumps & valves provides a variety of controls. Moveablework head incorporates rollers for easy positioning.

■ Custom Build Your PressAlong with many standard models you can build custompresses by ordering the press without a pump. Orderseparately any Simplex pump & pump mounting kit thatmeets your requirements & you're ready for operation.

THE SIMPLEX PLUS

All electric pumps on 25through 200 ton pressescome standard with remotependant control.

PRESSES

94

CYLINDER MOUNTING BLOCK KITS

CylinderMountingBlock Kit

IVB55IVB100

Presses Used On

55 Ton Presses100 Ton Presses

Contains

V-BLOCK KITS

(2) V-Blocks

ACCESSORIES

3

AB

C

1.5

D E.19

.13

2.132.13

F

1/2-13 UNC-2B x 1 DEEP/2 PLACES


IVB55IVB100

A(in)

2.53

B(in)

14.7518.06

C(in)

7.389.03

D(in)

56

E(in)

4.55.5

F(in)

7.639.38

V-BLOCK DIMENSIONS

IM3 POWER PUMP MOUNTINGKIT

All mounting hardware is included.

.31

DIA.

/4 P

LACE

S

.53

DIA.

/5 P

LACE

S

10

311

.30 DIA./10 PLACES

24.38

IM2 HAND PUMP MOUNTING KIT

.53 DIA./4 PLACES6

3.5


MC25MCD30MC55MC100MCD100

Presses Used On

25 Ton Single Acting30 Ton Double Acting

55 Ton SA & DA100 Ton Single Acting100 Ton Double Acting

A(in)

555

7 21/32

7 21/32

B(in)

1 1/2

1 1/2

22 1/2

2 1/2

C(in)

11

1 1/4

22

D(in)

1212162121

E(in)

10 3/4

10 3/4

13 1/4

16 1/2

16 1/2

FThrds.

UN-2B (in)3 5/16 x 123 5/16 x 12

5 x 126 1/4 x 12

7 x 12

Cylinder Block Kits Contain:(1) Top and bottom plate(2) Threaded Rods(2) Adjusting Nuts

G(in)

3 1/2

4 1/8

5 1/4

7 1/4

7 1/4

H(in)

66101010

J(in)

**566

*Inline on center

G

F

A

E

D

C

HJ

B

All mounting hardware is included.Fits all 2 gallon & 10 Series 1 gallon reservoirs.

PRESSES

95

C-FRAME 5 & 10 TONS

■ Strong welded construction.■ Open throat design for easy loading.■ Mounting holes for solid bench mounting.■ Available with air, electric or manual power sources.

■ 10 or 15 ton capacities.■ Adjustable bed.■ Moveable work head.■ Wide variety of power sources.■ Large daylight.■ Heavy duty construction.


7.87

0.41

3.73

12

1825.50

7.87

15.75

1519

12

6

4.75

10.50

6.48

H-FRAME BENCH 10 & 15 TONS

ModelNumberw/Cyl.

IBP1010IBP1510

Cap.(tons)

1015

Type Ram

R1010R1510

Stroke(in.)

10 1/810

ModelNumberw/o Cyl.IPB10IPB15

Only Simplex offers Bench Presses with up to 15 toncapacities, moveable work heads and adjustable beds formaximum flexibility. For small production jobs, the adjustablebed eliminates wasted time approaching the work. IPB1010 &IPB1510 presses include a 10" stroke cylinder.

The IPC5 & IPC10 Series hydraulic presses provide up to 5 or 10ton capacities. Choose from a wide range of electric or air hydraulic powersources.

All models incorporate an open throat design that makes loadingand unloading larger jobs fast and easy.

Capacity(tons)

10 ton15 ton

SuggestedHandPump

SuggestedElectricPump

P42 PEM2031

SuggestedHose

SuggestedGauge

HC6 G6

GaugeAdaptor

GA1

1

Ordered Separately

Weight(lbs.)

142150

Weight(lbs.)

130

Contact Factory foradditional dimensions.

7.50

6.610.75

1.75 10

8

18

1023.38

9.5011

4

410

1.5015

ModelNumber

IPC5IPC10

Type of C-Frame

R59 Cylinder OnlyR1010 Cylinder Only

Capacity(tons)

510

Stroke(in.) 910

Weight(lbs.)103110

S/A

PRESSES

96

H-FRAME - 10 TONS10 Ton Press Used In Assembly Of Manual Hoists.

■ Single or double acting models available.■ Large daylight with open sides for easy loading.■ Heavy duty welded construction.■ Rigid frame under full load.■ Moveable work head for maximum versatility.■ Adjustable work bed.■ Compact & portable.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

ModelNumber

WithPump

IAS1010

IES1010

IMS1010IED1010

IMD1010

Type ofCylinder

R1010SingleActing10 Ton

CapacityRDA1010

D/A10 Ton

Capacity

Type ofPump

AirPoweredElectricPoweredManualElectricPowered

PumpModel

P42

CylinderStroke

(in)

10 1/8

PA91

PEM1021

Operation

AdvanceHold

Retract

Pressing

.06*

Speed (in/min)

31 4.5

Advance

.38*

104 9

ModelNumberWithoutPump

IS1010

ID1010

10 Ton H-Frame Press

* Inches Per Stroke.■ Custom Build Your Press by ordering press models without pumps. For foot or pendant

control, higher pressing speeds or optional pump motors order separately the Simplexpump and pump mounting kit that meet your requirements, and you're ready for operation.

WeightWith Pump

(lbs)

208

202

204

WeightWithoutPump(lbs)

172

188

Pump Mounting KitFor Hand Pumps Model IM2For Power Pumps Model IM3See Page 94

A manufacturer of small hoists performs light assemblyeffortlessly using the Simplex IMS-1010 ten ton press. "Weuse the press for a variety of light work that varies from job tojob. The compact size doesn't take up a lot of floor space,and we can easily move the press to different locations in theshop."

21"

3 1/2"

53"

29 1/2"

22"

9 1/2" thru39 1/2"8 1/8"

9 1/4"9 1/4"

6"

15 1/2"

2 1/2"

4 1/2"

PEM104110

104 9 226

Manual P140D 1* .10* 236

PRESSES

97

H-FRAME - 25 & 30 TONS

Simplex 25 Ton Press Reduces Production Line Down Time.

■ Large daylight with open sides for easy loading.■ Heavy duty welded construction.■ Rigid frame under full load.■ Moveable work head for maximum versatility.■ Adjustable work bed with friction brake winch.■ Wide choice of pumps & pressing cylinders.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

Type ofCylinder

R256/R2514SingleActing25 Ton

Capacity

Type ofPump

AirPoweredElectricPoweredManualPoweredElectricManual

PumpModel

PES3042P140D

CylinderStroke

(in)

6146

146

14

PA91

PEM1021

Operation

AdvanceHold

Retract

Pressing

Speed (in/min)

2

4

Advance

P140

14

50

.5* .05*

ModelNumber

WithPump

IAS256IAS2514IES256IES2514IMS256IMS2514IED3014IMD3014


IS256IS2514

25 and 30 Ton H-Frame Press

* Inches Per Stroke.■ Custom Build Your Press by ordering models without pumps. For foot or pendant control, higher pressing speeds or optional pump

motors order separately the Simplex pump and pump mounting kit that meet your requirements, and you're ready for operation.

WeightWith Pump

(lbs)

417433419435423439462458

WeightWithoutPump(lbs)

387403

----

----

A manufacturer of industrial gear boxes used the Simplex 25 tonpress in their production assembly line to press various sizebearings on gear assemblies. "We can press up to 100 bearingsan hour with the Simplex press. The hydraulics are reliable andeasy to use and they keep working day after day. "


Cylinder Mounting KitSingle-Acting Model MC25Included with PressSee Page 9432"

72 1/4"

30"

29 1/2"

6 1/4"

11 1/4"

3 3/8" thru 48 1/2"

5 1/16"

14" 14"9 1/2"

3 3/4"

5 1/2"

14RDA3014 40.5*

3.05*

428ID3014

PRESSES

98

H-FRAME - 55 TONS

■ Large daylight with open sides for easy loading.■ Heavy duty construction.■ Rigid frame under full load.■ Moveable work head for maximum versatility.■ Adjustable work bed with friction brake winch.■ Wide choice of pumps & pressing cylinders.■ Choose double-acting presses for fast retraction.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

ModelNumber

WithPump

IES556IES5513IED556IED5512IMS556

Type ofCylinder

R556 S/AR5513 S/A

RDA556 D/ARDA5512 D/A

R556 S/A

Type ofPump

ElectricPowered

Manual

PumpModel

P140

CylinderStroke

(in)

6136126

PEM1021

PES4042

Operation

AdvanceHold

Retract

Pressing

.02*

Speed (in/min)

2

5

Advance

.25*

23

35


IS556IS5513ID556ID5512


WeightWith Pump

(lbs)

707735748793711

WeightWithoutPump(lbs)675703710755----

* Inches Per Stroke.■ Custom Build Your Press by ordering models without pumps. For foot or pendant control,

higher pressing speeds or optional pump motors order separately the Simplex pump andpump mounting kit that meet your requirements, and you're ready for operation.

Repair personnel were faced with a variety of difficult bending,pressing, straightening and disassembly jobs. "Almost everyday we have to remove bearings, straighten cylinder rods,perform wheel repair, and rebuild gear boxes. The 55 tonpress is perfect; it's adjustable bed and moveable work headgives us the flexibility to work on a wide variety of jobs."


Cylinder Mounting KitSingle & Double ActingModel MC55See Page 94

Optional V-BlocksCome in Pairs Model IVB55See Page 94

36"

76"

36"

7 3/4"

29 1/2"

13 3/4"

3" thru 42"

6 13/16"

15 1/2" 15 1/2"15 21/32"

7 1/2"

6 11/16"

Simplex 55 Ton Press Handles Hundreds Of Different Jobs At Industrial Repair Shops.

PRESSES

99

H-FRAME - 100 TONSSimplex Presses Enhance Safety In High Force Pressing.

■ Moveable work head for maximum versatility.■ Large daylight with open sides for easy loading.■ Heavy duty construction.■ Rigid frame under full load.■ Adjustable work bed with friction brake winch.■ Wide choice of pumps & pressing cylinders.■ Choose double-acting presses for fast retraction.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

ModelNumber

WithPump

IES1006IES10010IED1006IED10012

Type ofCylinder

R1006 S/AR10010 S/A


Type ofPump

ElectricPowered

PumpModel

CylinderStroke

(in)

6106

12

PES4032

PES4042

Operation

Pressing

Speed (in/min)

2 3/4

2 3/4

Advance

19

19

AdvanceHold

Retract


IS1006IS10010ID1006ID10012

■ Custom Build Your Press by ordering models without pumps. For foot or pendant control,higher pressing speeds or optional pump motors order separately the Simplex pump andpump mounting kit that meet your requirements, and you're ready for operation.


WeightWith Pump

(lbs)

1558157816201655

WeightWithoutPump(lbs)1470149015321567

A machine shop needed to straighten forgings prior tomachining. "We needed a pressing force of 100 tons and wedidn't want to cut corners when it came to safety. Simplexpresses do not rely on "bolt together" construction. Heavyduty pins, plus strong, welded construction across the upperbolster, puts the strength where it needs to be."

Pump Mounting KitFor Power Pumps Model IM3See Page 94

Cylinder Mounting KitSingle-Acting Model MC100Double-Acting Model MCD100Included with press.See Page 94

Optional V-BlocksCome in Pairs Model IVB100See Page 94

2 1/2" thru37"

78"

36"40"

29 1/2"

9 1/2"

17 1/16"

17 1/2" 17 1/2"

8 1/16"

12 7/16"

7 3/4"

8"

PRESSES

100

Simplex Monster Press Used In Rail Car Maintenance.

■ Remote control.■ Fast double-acting hydraulics.■ Large daylight with open sides for easy loading.■ Moveable work head for maximum versatility.■ Adjustable work bed with friction brake winch.■ Heavy duty pin & welded construction frame.■ Rigid frame under full load.■ Includes Tonnage Gauge.■ IED Series comes with pendant control.

ModelNumber

WithPump

IED15012IED20013

Type ofCylinder


Type ofPump

ElectricPowered

PumpModel

PES6045230 3 Ph.

CylinderStroke

(in)

1213

Operation

Advance, HoldRetract

Advance

2014

Pressing

4.53.5

Speed (in/min)ModelNumberWithoutPump

ID15012ID20013

150 & 200 Ton H-Frame Press

■ Custom Build Your Press by ordering models without pumps. Order separately any Simplexpump and pump mounting kit that meet your requirements, and you're ready for operation.

H-FRAME 150-200 TONS

WeightWith Pump

(lbs)

30353180

WeightWithoutPump(lbs)28392984

Rail car repair shops are constantly faced with large jobs,reforming rail car components, installing and removingbolster parts and straightening or bending under-carriageassemblies. These applications require a reliable and safehigh tonnage press. "The Simplex Monster Press gave us justwhat we were looking for, a large work area and easyoperation."

Presses ordered with pumpsinclude remote pendantcontrol and large 5 gallonreservoir. The pump is floormounted.

50" 44"

14 1/2"90"

8" thru55 1/2"

29 1/2"8"

22 1/16"

20 1/2" 20 1/2"

14 3/4"

4 1/4"

12 1/2"

TORQUEWRENCHES

101

INTRODUCTION

SIMPLEX HYDRAULIC TORQUE WRENCHES

■ Wide VarietySimplex offers a wide variety of hydraulic torque wrenchesavailable in light weight Square Drive design or the flattestLow Clearance wrenches available. These tools are the mostversatile in the business. Optional attachments and accesso-ries are available to complement both style wrenches.

■ WT-Series Square Drive WrenchesThe Simplex Square Drive wrench combines strength andsimplicity to handle the toughest bolting jobs. Simplex squaredrive wrenches come with a push through drive in the 3/4”, 1”and 1 1/2” models, eliminating pulling the drive out of awrench to change drive direction. The WT-Series wrenchescan react off the wrench body for close quarter applications.Several optional accessories are available.

■ WX-Series Low Clearance WrenchesSimplex Low Clearance wrenches are the flattest wrenchavailable, utilizing a patented low height piston. The SimplexWX series wrenches fit in places competitive wrenchescannot. The low clearance wrenches have a wide choice oflinks available in 1/16” increments. Metric sizes are alsoavailable. Several optional accessories are available such ashex reducers, hex to square drive adaptors and differentreaction arms.

■ Torque Wrench Pumps and AccessoriesSimplex torque wrench pumps are available in both electricand air power. Simplex electric pumps are smooth running,continuous duty pumps with permanent magnet motors thatwill start and run under full load on as little as 60 VAC. Anintegrated auto shut-off switch, along with aluminum reser-voir, keep the oil and pump cool and helps prevent pumpbreakdown. Hoses are twin style with a 4:1 safety factor andthe pump mounted gauge reads out in 100 psi increments.

■ WT-Series Square DrivesSee Pages 102 & 103

■ WX-Series Low ClearanceSee Pages 104 & 105

■ Torque Wrench PumpsSee Pages 106 & 107

■ Accessories See Page 107

TORQUEWRENCHES SQUARE DRIVE WRENCHES

■ Alloy square drive GUARANTEED not to break.■ No reaction pawl, ELIMINATES tool lockup.■ 27° Stroke for high performance and speed.■ Torque chart & safety information engraved on the tool.■ Push through square drive switches from loosen to tighten instantly.■ Light weight, high torque ratio.■ Compact Uni-Body design for maximum strength.■ Accurate to within 3%.■ Slim nose radius for easy positioning in close quarters.■ No leak couplers that swivel on double axis for easy operation.■ Custom wrenches available upon request.■ Special reaction arms and reaction arm extensions available.■ Anti-backlash mechanism prevents tool from backdriving.■ Internal reaction arm spline allows operator to react against the tool

body without risk of damage.

SQUARE DRIVE WRENCH SPECIFICATIONSModel

Number

WT-2WT-3WT-5WT-10WT-27

ALength

(in.)

4.686.108.009.2112.29

CHeight(in.)

4.205.306.997.7910.19

DWidth(in.)

2.002.623.613.935.26

GRadius

(in.)

0.981.301.701.952.43

Wgt.(lbs.)

3.909.0019.0029.0070.00

Output(ft./lbs.)

1,2703,3307,17011,01027,200

SquareDrive(in.)

3/41

2 1/2

EWidth(in.)

2.763.685.065.437.73

FWidth(in.)

4.425.817.988.72

11.63

BLength

(in.)

6.108.1010.7412.2116.29

AvailableSocket

Size(in.)

1/2 - 2 3/83/4 - 4 1/2

1 5/8 - 9 1/4

1 5/16 - 5 3/81 1/2

AvailableSocket

Size(mm)

13 - 6019 - 114

41 - 235

33 - 137

HHeight(in.)

3.424.546.056.708.82

ILength

(in.)

5.326.689.4810.3613.87

Rail car shock mounting boltsrequire fast & accurate torquing forchange out & maintenance. This railcar maintenance shop relies on aSimplex torque wrench to quickly &easily torque bolts to demandingrailroad specifications. “Thecompact size fits where otherwrenches would not & providesmore than enough power to do thejob right.”

A

B

DE

F

G


C H

I

Do NotReactoff Post.

When roller coasters at a popular theme park neededmaintenance, park engineers called on Simplex forsolutions. Assembly of a critical drive shaft requiredprecision torquing and minimal down time. Simplexpower units and square drive wrenches filled thepark’s needs, saving significant cost and down time.

NEW!!

Optional Wrench HandleOptional handles are available forthe WT-5, WT-10 & WT-27. Thehandle can be screwed on eitherside of the wrench or on top ofthe wrench.

Order #: WCH-1

102

+-

TORQUEWRENCHESSQUARE DRIVE WRENCHES

SOCKETS FOR 3/4”, 1” & 1 1/2” DRIVE WRENCHES

Impact Rated 6 point sockets are available from Simplex.To order specify both the square drive size and the socket size or determine the Simplex part number from the chart above.

ModelNumber for3/4” Drive

WT-2 WrenchWST1212WST1213WST1214WST1215WST1216WST1217WST1218WST1219WST1220WST1221WST1222WST1223WST1224WST1225WST1226WST1227WST1228WST1229WST1230WST1231WST1232

SocketSize(in.)

3/4 x 3/43/4 x 13/163/4 x 7/83/4 x 15/163/4 x 13/4 x 1 1/163/4 x 1 1/83/4 x 1 3/163/4 x 1 1/43/4 x 1 5/163/4 x 1 3/83/4 x 1 7/163/4 x 1 1/23/4 x 1 9/163/4 x 1 5/83/4 x 1 11/163/4 x 1 3/43/4 x 1 13/163/4 x 1 7/83/4 x 1 15/163/4 x 2

ModelNumber for

1” DriveWT-3 WrenchWST1612WST1613WST1614WST1615WST1616WST1617WST1618WST1619WST1620WST1621WST1622WST1623WST1624WST1625WST1626WST1627WST1628WST1629WST1630WST1631WST1632

SocketSize(in.)

1 x 3/41 x 13/161 x 7/81 x 15/161 x 11 x 1 1/161 x 1 1/81 x 1 3/161 x 1 1/41 x 1 5/161 x 1 3/81 x 1 7/161 x 1 1/21 x 1 9/161 x 1 5/81 x 1 11/161 x 1 3/41 x 1 13/161 x 1 7/81 x 1 15/161 x 2

ModelNumber for

1” DriveWT-3 WrenchWST1633WST1634WST1635WST1636WST1637WST1638WST1639WST1640WST1641WST1642WST1643WST1644WST1645WST1646WST1647WST1648WST1649WST1650WST1651WST1652WST1653

SocketSize(in.)

1 x 2 1/161 x 2 1/81 x 2 3/161 x 2 1/41 x 2 5/161 x 2 3/81 x 2 7/161 x 2 1/21 x 2 9/161 x 2 5/81 x 2 11/161 x 2 3/41 x 2 13/161 x 2 7/81 x 2 15/161 x 31 x 3 1/161 x 3 1/81 x 3 3/161 x 3 1/41 x 3 5/16

ModelNumber for

1” DriveWT-3 WrenchWST1654WST1655WST1656WST1657WST1658WST1659WST1660WST1661WST1662

SocketSize(in.)

1 x 3 3/81 x 3 7/161 x 3 1/21 x 3 9/161 x 3 5/81 x 3 11/161 x 3 3/41 x 3 13/161 x 3 7/8

Model Numberfor 1 1/2” Drive

WT-5 & 10Wrench

WST2422WST2423WST2424WST2425WST2426WST2427WST2428WST2429WST2430WST2431WST2432WST2433WST2434WST2435WST2436WST2437WST2438WST2439WST2440WST2441WST2442

SocketSize(in.)

1 1/2 x 1 3/81 1/2 x 1 7/161 1/2 x 1 1/21 1/2 x 1 9/161 1/2 x 1 5/81 1/2 x 1 11/161 1/2 x 1 3/41 1/2 x 1 13/161 1/2 x 1 7/81 1/2 x 1 15/161 1/2 x 21 1/2 x 2 1/161 1/2 x 2 1/81 1/2 x 2 3/161 1/2 x 2 1/41 1/2 x 2 5/161 1/2 x 2 3/81 1/2 x 2 7/161 1/2 x 2 1/21 1/2 x 2 9/161 1/2 x 2 5/8

Model Numberfor 1 1/2” Drive

WT-5 & 10Wrench

WST2443WST2444WST2445WST2446WST2447WST2448WST2449WST2450WST2451WST2452WST2453WST2454WST2455WST2456WST2457WST2458WST2459WST2460

SocketSize(in.)

1 1/2 x 2 11/161 1/2 x 2 3/41 1/2 x 2 13/161 1/2 x 2 7/81 1/2 x 2 15/161 1/2 x 31 1/2 x 3 1/161 1/2 x 3 1/81 1/2 x 3 3/161 1/2 x 3 1/41 1/2 x 3 5/161 1/2 x 3 3/81 1/2 x 3 7/161 1/2 x 3 1/21 1/2 x 3 9/161 1/2 x 3 5/81 1/2 x 3 11/161 1/2 x 3 3/4

ALLEN HEX DRIVES FORWT-SERIES WRENCHES

To order, specify both the typeof WT-Series Wrench and theAllen head size. AdditionalAllen sizes are available inboth imperial and metricsizes.

ModelNumber

WA-1208WA-1210WA-1212WA-1214WA-1216WA-1610WA-1612WA-1614WA-1616WA-1618WA-1620WA-2414WA-2416WA-2418WA-2420WA-2422WA-2424WA-2420-10WA-2422-10WA-2424-10WA-2426-10WA-2428-10WA-4024WA-4026WA-4028WA-4030WA-4032WA-4036

AllenHexSize(in.)1/25/83/47/81

5/83/47/81

1 1/81 1/47/81

1 1/81 1/41 3/81 1/21 1/41 3/81 1/21 5/81 3/41 1/21 5/81 3/41 7/8

22 1/4

WrenchModel

WT-2

WT-10

WT-5

WT-3

WT-27

MaximumTorque(ft./lbs)

395740

1,2701,2701,270740

1,3302,0703,1003,3303,3302,0703,1004,3556,2757,1707,1706,2757,750

10,50010,50010,50010,50013,28016,23027,20027,20027,200

Allen Hex DrivesUse The Stan-dard ReactionArm. No Addi-tional ReactionEquipment IsRequired.

ALCO REACTION ARMSModel

Number

WT2-ALCOWT3-ALCOWT5-ALCOWT10-ALCOWT27-ALCO

Length(in.)

18.0022.2521.0023.50N/A

1”, 2” & 3” REACTION ARMEXTENSIONS

ModelNumber

WT3-EX1WT3-EX2WT3-EX3WT5-EX1WT5-EX2WT5-EX3WT10-EX1WT10-EX2WT10-EX3

Length(in.)

123123123

1”2” 3”

103

TORQUEWRENCHES LOW CLEARANCE WRENCHES

LOW CLEARANCE DRIVE UNITSModel

Number

WX-2WX-4WX-8WX-16WX-32

Length(in.)

5.677.809.80

11.9015.30

Height(in.)

4.005.607.008.5010.90

Max.Tool

Width(in.)1.251.632.052.453.24

Output(ft./lbs.)

1,9303,9508,63015,60031,600

Available Link Sizes(in./mm)

From3/4”/19mm1”/25mm

1 7/8”/50mm2 5/8”/65mm3 1/8”/80mm

To2 3/8”/60mm3 1/8”/80mm

4”/90mm4 5/8”/115mm6 1/8”/155mm

Length

Radius

Radius(in.)

0.360.460.540.760.93


“Simplex Low Clearance Torque Wrenches” are the lowestclearance, highest torque wrenches available. A patented“flat” cylinder design allows Simplex drive units to fit in thetightest spaces when other wrenches cannot. Light weightconstruction allows easy carrying and positioning.

In-line reaction and compact design allows quick and easytorquing in close quarters.

■ Patented piston design for lower profile.■ Wide range of links in 1/16” increments.■ In-line reaction for maximum strength.■ Light weight, high torque ratio.■ Quick and easy interchangeable links requiring no tools.■ Accurate to within 3%.■ Slim nose radius for easy positioning in close quarters.■ No leak couplers that swivel on double axis for easy operation.■ Plated wrenches resist corrosion.■ Links in both imperial and metric measurements.■ Optional reducer inserts available in imperial and metric sizes.■ Custom wrenches available upon request.

Width*Weight

(lbs.)

3.56

11.71634

Height

*Weights are for Drive Units only. Weight on Links will vary by size.

NEW!!

Optional Wrench HandleOptional handles are available forthe WX-8, WX-16 & WX-32. Thehandle can be screwed on eitherside of the wrench or on top ofthe wrench.

Order #: WCH-1

+-

104

TORQUEWRENCHESLOW CLEARANCE WRENCHES

LINKS FOR LOW CLEARANCE WRENCHESModel

Numberfor WX-2

LinksWXL2-12WXL2-13WXL2-14WXL2-15WXL2-16WXL2-17WXL2-18WXL2-19WXL2-20WXL2-21WXL2-22WXL2-23WXL2-24WXL2-25WXL2-26WXL2-27WXL2-28WXL2-29WXL2-30WXL2-31WXL2-32WXL2-33WXL2-34WXL2-35WXL2-36WXL2-37WXL2-38

HexSize(in.)

3/413/167/815/1611 1/161 1/81 3/161 1/41 5/161 3/81 7/161 1/21 9/161 5/81 11/161 3/41 13/161 7/81 15/1622 1/162 1/82 3/162 1/42 5/162 3/8

ModelNumberfor WX-4


HexSize(in.)

11 1/161 1/81 3/161 1/41 5/161 3/81 7/161 1/21 9/161 5/81 11/161 3/41 13/161 7/81 15/1622 1/162 1/82 3/162 1/42 5/162 3/82 7/162 1/22 9/162 5/8

ModelNumberfor WX-8


HexSize(in.)

1 7/81 15/1622 1/162 1/82 3/162 1/42 5/162 3/82 7/162 1/22 9/162 5/82 11/162 3/42 13/162 7/82 15/1633 1/163 1/83 3/163 1/43 5/163 3/83 7/163 1/2

ModelNumber

for WX-32Links

WXL32-50WXL32-51WXL32-52WXL32-53WXL32-54WXL32-55WXL32-56WXL32-57WXL32-58WXL32-59WXL32-60WXL32-61WXL32-62WXL32-63WXL32-64WXL32-65WXL32-66WXL32-68WXL32-70WXL32-72WXL32-74WXL32-76WXL32-78WXL32-80WXL32-82WXL32-84WXL32-86

HexSize(in.)

3 1/83 3/163 1/43 5/163 3/83 7/163 1/23 9/163 5/83 11/163 3/43 13/163 7/83 15/1644 1/164 1/84 1/44 3/84 1/24 5/84 3/44 7/855 1/85 1/45 3/8

ModelNumber

for WX-32Links

WXL32-87WXL32-88WXL32-89WXL32-90WXL32-91WXL32-92WXL32-93WXL32-94WXL32-95WXL32-96WXL32-97WXL32-98

HexSize(in.)

5 7/165 1/25 9/165 5/85 11/165 3/45 13/165 7/85 15/1666 1/166 1/8

HOW TO BUILD YOUR LOW CLEARANCE WRENCH

1. Select a WX drive unitthat will give you theamount of torque youare looking for.

2. Couple your WX driveunit with the WXL hexlink that you will need.See chart below forspecific WXL link.

ModelNumberfor WX-4

LinksWXL4-43WXL4-44WXL4-45WXL4-46WXL4-47WXL4-48WXL4-49WXL4-50

HexSize(in.)

2 11/162 3/42 13/162 7/82 15/1633 1/163 1/8

ModelNumber

for WX-16Links

WXL16-42WXL16-43WXL16-44WXL16-45WXL16-46WXL16-47WXL16-48WXL16-49WXL16-50WXL16-51WXL16-52WXL16-53WXL16-54WXL16-55WXL16-56WXL16-58WXL16-60WXL16-62WXL16-64WXL16-66WXL16-68WXL16-70WXL16-72WXL16-74

HexSize(in.)

2 5/82 11/162 3/42 13/162 7/82 15/1633 1/163 1/83 3/163 1/43 5/163 3/83 7/163 1/23 5/83 3/43 7/844 1/84 1/44 3/84 1/24 5/8

ModelNumberfor WX-8

LinksWXL8-57WXL8-58WXL8-59WXL8-60WXL8-61WXL8-62WXL8-63WXL8-64

HexSize(in.)

3 9/163 5/83 11/163 3/43 13/163 7/83 15/164

When this power plant needed flange maintenance,engineers called on Simplex for solutions. Changing outflange seals requires precision torquing and minimal downtime. Simplex power units and low clearance wrenchesfilled the plant’s needs, saving significant cost and downtime.

OPTIONALWX - SERIES

ACCESSORIES

ALCO ARM

LOW POINT REACTIONPADDLE

HEX REDUCERINSERTS

STACKSOCKET HEX TO SQUARE

DRIVE ADAPTOR Accessories are available in imperial and metric sizes.

105

TORQUEWRENCHES

106

TORQUE WRENCH PUMPS■ The PET20 Series is a light weight, two speed, easy to carry workhorse, ideal for smaller wrenches.■ The PET70 Series is a fast, two speed design with higher crossover, ideal for larger wrenches.■ Available in 4 port or 8 port configurations for 2 or 4 tool simultaneous operation.■ Auto dump relieves all pressure from hoses automatically for added safety.■ Rated for continuous duty.■ PET2041 & PET7042 incorporate a psi/bar top mounted gauge at a 30° angle for accurate control.■ PET2841 & PET7842 incorporate a psi/bar flush mounted gauge for accurate control.■ Ideal for use with long extension cords.■ Quick-connect, No-Drip couplers with Safety Locking Collar.■ PET2041 & PET7042 incorporate an auto shut-off switch to prevent inadvertent overheating.■ Powerful permanent magnet motor starts at full load and runs on as little as 60 VAC.■ Pumps include one set of couplers installed for single tool use.

ModelNumber

PET2041PET2841

Resvr.Size

(Gal.) Control

Valve

Type

Motor Specifications(Permanent Magnet)

Flow Rate@ 115 VAC

Weight(lbs.)

600 10,000

Type ofWrench

*Order a CTP212 for each tool to be used simultaneously with a single pump.Retract pressure is preset at 1,300 PSI.

*Manifold

8 Ports for 4 Tool Use4 Ports for 2 Tool Use1 Solenoid 4 Way/3 Pos. 0.5 HP Single Phase 400 20 65 Double Acting

ModelNumber

PET7042PET7842

Resvr.Size

(Gal.) Control

Valve

Type

Motor Specifications(Permanent Magnet)

Flow Rate@ 115 VAC

Weight(lbs.)

600 10,000

Type ofWrench

*Order a CTP212 for each tool to be used simultaneously with a single pump.Retract pressure is preset at 1,300 PSI.

2 Solenoid 4 Way/3 Pos. 1.5 HP Single Phase 400 50 75 Double Acting

19.44

6.13

12.25

21.55

11.38

6.44

PET2041 - .5 HP ELECTRIC POWER UNIT

NEW!!

PET2041 PET2841

PET7042 - 1.5 HP ELECTRIC POWER UNIT

NEW!!

PET7042 PET7842

*Manifold

8 Ports for 4 Tool Use4 Ports for 2 Tool Use

PumpCoupler Set

CTP212

PumpCoupler Set

CTP212

TORQUEWRENCHES

107

PUMP & ACCESSORIES

ModelNumber

WH-20WH-40

Length(ft.)

2040

Hose Type

20’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers40’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers

TORQUE WRENCH HOSES

ModelNumber

G5G6*G7

Dia(in.)

2 1/244

Type of Gauge

TORQUE WRENCH GAUGES

0 to 10,000 PSI / 0 to 700 BAR Liquid Filled Gauge G52 1/2” Gauge

G64” Gauge

G74” Gauge

*Standard on all Simplex Torque Wrench Pumps.

Increments(psi/bar)

100/10

500/50

ModelNumber

CT210CT211CT212CTP212*

NPTF(in.)

Coupler Type

10,000 PSI/700 BAR Male Coupler10,000 PSI/700 BAR Female Coupler

10,000 PSI/700 BAR Coupler Complete10,000 PSI/700 BAR Pump Coupler Set

TORQUE WRENCH COUPLERS

1/4CT211FemaleCoupler

CT210Male

Coupler

PAT4542 - 1.5 HP AIR POWER UNIT

■ Air powered for use in hazardous environments.■ The 8 port configuration allows operation of up to 4 tools simultaneously.■ Rated for continuous duty.■ Auto dump relieves all pressure from hoses for added safety.■ Fast two speed design with higher crossover.■ Includes psi/bar pressure gauge which is top mounted at a 30° angle for accurate control.■ Quick-connect, No-Drip couplers with Safety Locking Collar.■ External filter & roll bars standard.■ Pumps include one set of couplers installed for single tool use.

AR

20.44

25.5016.75

5.38

NEW!!

ModelNumber

PAT4542

Resvr.Size

(Gal.)2

ControlSolenoid 4 Way/3 Pos.

Valve

Type

Motor Specifications

1.5 HP Rotary Air

Flow Rate @50 cfm/90psi

Weight(lbs.)

50600400

10,00050

Type ofWrench

Double Acting*Order a CTP212 for each tool to be used simultaneously with a single pump.Retract pressure is preset at 1,300 PSI.

*Manifold

8 Ports for 4 Tool Use

CT212Coupler Complete

PumpCoupler Set

CTP212

*Includes coupler complete plus pump mounting hardware.

MECHANICALJACKS

108

THE SIMPLEX PLUS SIMPLEX MECHANICAL JACKS

Multiple-toothedpawls give greatercontact with rack bar.

Double-lever socketsfor changing handleangle.

Plated springs resistcorrosion.

Adjustable springlinks.

Ductile ironhousing formaximum strength.

Replaceabletrunnions.

Reversing lever.

Drop-forged steelload cap is serrated toprevent load slippage.

Single chrome-molyball reduces operatingfriction.

Four-way headpermits lever barinsertion at fourangles.

Welded Stopfor safety.

Ductile-ironhousingfor strength.

Jacking Column15-50 toncapacities.

Positive ShoulderStops for Safety.

Reversal RatchetSocket w/quick spinhandle.

Lifting Screwwill not creep downunder load.

Ball Bearingsfor smooth operation& low handle effort.

Available withaluminum or ductileiron housing.

RATCHET JACKS

SUPERJACKS®

INTRODUCTION

SCREW JACKS

MECHANICALJACKS

109

RATCHET JACKS

■ 5 Ton Ratchet JacksThese units are all mechanically identical and vary only in stroke and height.

■ 10 Ton Ratchet JacksThe 1017 and 22B incorporate a ductile iron housing for maximum durability.The A1022, which is identical to the 22B except for an aluminum housing, is theideal choice when portability is important. These jacks are often selected for liftsof 10 tons or less because of their low handle effort.

ModelNumber

84A85A86A1017A102222BA153824A2029

Ratchet Jacks

SupportingCap.(tons)

5

10

15

LiftingCap.(tons)

5

10

8

Weight(lbs)

2830354042706293104

Stroke(in)

7 10 13 9 1/2

22 13 18

HandleEffort

per Ton(lbs)

32

4832

CapMin.

Height(in)

14 17 20 17 1/4

----- 23 1/4

28 1/4

ToeMin.

Height(in)

1 3/4

2

-----

Length(in)

36

60

72

Weight(lbs)

8

17

20

OrderNumber

10640

10665

10675

Steel Lever BarsDia.(in)

1

11/4

11/4

BaseSize(in)

5 x 7 3/8

6 x 8 3/4

6 1/2 x 10 1/4

8 x 8 1/4

8 x 10 1/4

8 x 11

2 1/4

Note: 10665 & 10675 lever bars areinterchangeable. The longer 10675 barresults in lower handle efforts.

12 21 5/8

■ 8 Models.■ Double-lever sockets for jacking in close quarters.■ Multiple-tooth pawls for strength & safety.■ Drop-forged, alloy steel, heat-treated components.■ Adjustable spring links.■ Plated springs to resist corrosion.■ Precision machining throughout.■ Large base insures a firm foundation.■ Supports full rated capacity on the toe or the cap.■ Steel lever bars sold separately.

20 15 32 2 1/4

Pivot Bases are included on model A1538.Optional for the A1538 are I-Beam Base (#10800) and Chain (#10760).

Model 85A is used to lift a CNC machine for installation. 5 tonlifting capacity, low toe height and light weight make themodels 84A, 85A, & 86A universal tools. 10 ton models 1017& A1022 are used extensively by structural movers, riggers &maintenance crews.

84A

22B1017

■ A1538 Utility Pole JackLight weight aluminum alloyhousing is used for polelining maintenance bytelephone, light and power,and railroad companies.Jack pivots, I-Beam baseassures firm foundation.Alloy steel chain, I-Beambase, and steel lever bar areall ordered separately.

I-Beam Base Order#: 10800Alloy Chain Order#: 10760

30

MECHANICALJACKS

110

REEL JACKS

■ Model 320BWith three hooks; top fits up to 2 1/2 inch spindles; side hooks fit up to2 inch spindles.

■ Model 321B (shown above)With five hooks; top fits up to 3 1/2 inch spindles, next hook down fitsup to 3 inch spindles, and lowest three fit up to 2 3/8 inch spindles.This model is recommended for use on firm surfaces.

■ Model A1029The A1029 has a light weight aluminum alloy housing and three hooks;top fits up to 3 inch spindles, side hooks fit up to 2 3/8 inch spindles.Equipped with right or left-handed t-base, supported by three adjust-able steel rods to provide a sturdy, non-rocking foundation for outsideuse. Caps swivel for easy reel mounting. Steel lever bars are orderedseparately.

■ 4 Models.■ Double-lever sockets.■ Multiple-tooth pawls for strength & safety.■ Forged alloy steel, heat-treated components.■ Adjustable spring links.■ Plated springs to resist corrosion.■ Precision machining throughout.■ Steel lever bars sold separately.

ModelNumber

320B321BA1029-RA1029-L

Reel Jacks

SideHooks(tons)

5

10

TopHooks(tons)

10

20

ReelDia.(in)

20-60 20-96

36-84

TopHook

Height(in)

21 34 1/2

31 1/8

Capacity per Pair HandleEffort

per Ton(lbs)32

22

Stroke(in)

10 12

11 5/8

Weight(lbs)

51128

86

Steel Lever BarsDia.(in)

1

11/4

Weight(lbs)

8

17

OrderNumber

10640

*10665

*Lever bar 10675 can be substitutedresulting in lower handle effort.

Simplex Reel Jacks Are Standard Equipment At Utilities.

Length(in)

36

60

Using A1029-R and A1029-L, utilities can easily handle largereels. The large wooden bases and low handle effortsenhance safety and reduce operator fatigue. Simplex ReelJacks are also an excellent choice for wire rope and slingmanufacturers.

321B

MECHANICALJACKS

111

SUPERJACKS®

Positive ShoulderStops for safety.

Lifting Screwwill not creep downunder load.

Ball Bearingsfor smooth operation& low handle effort

Reversal RatchetSocket w/quick spinhandle.

ModelNumber

A1510C2510CA2510CA2515C3510DA3510D5010BA5010B

Superjacks

Cap.(tons)

15

25

35

50

BaseDia.(in)

5 1/2

7 1/4

Weight(lbs)

2843344344348061


(in)

36

56

Weight(lbs)

8

16

Min.Height(in.)

10 1/4

15

10 1/4

10 5/16

Stroke(in.)

5

9

5

4

HandleEffort

Per Ton(lbs.)

9

6

5

4

OrderNumber

10640

10660

Steel Fabricators Use Simplex Superjacks In Rough Environments.

■ 8 Models.■ Holds the load indefinitely without creep down.■ Positive stop.■ High capacities.■ Low handle efforts.■ Steel lever bars sold separately.

Dia.(in)

1

11/8

Jacking Column15-50 ton capacities

Availablewithaluminum orductile ironhousing.

Outdoor use and weld splatter can shorten the life ofstandard jacks. "We chose Simplex Superjacks for thebullet proof construction and holding power." Theyprovide trouble-free service in the roughest applications.

MECHANICALJACKS

112

SCREW JACKS

OrderNumber

030600309003120031650319503210032400325503300

SustainingCapacity

(tons)

12

20

24

ClosedHeight(in.)

9 3/4

11 5/8

15 5/8

11 3/4

13 3/4

15 3/4

13 17 23

Stroke(in.)

3 3/4

5 3/4

9 3/4

5 7 9 4 1/4

8 1/4

14 1/4

BaseDia.(in)

4 3/4

5 1/2

6 1/4

6 6 1/2

6 3/4

6 1/2

7 1/4

8 1/2

Weight(lbs)

101216172024283752


(in)

24

36

42

OrderNumber

10621

10635

10655

HandleEffort

Per Ton(lbs.)

16

15

ModelNumber

1 1/2 x 61 1/2 x 81 1/2 x 122 x 82 x 102 x 122 1/2 x 82 1/2 x 122 1/2 x 18

Dia(in)

3/4

13/16

11/8

Weight(lbs)

4

6

12

Screw Jacks

■ 9 Models.■ Ductile iron bodies for strength.■ Positive stop for safety.■ Supports loads indefinitely, and won't

creep down.■ Serrated load cap.■ Steel lever bars sold separately.

Welded Stop

Four-way headpermits lever barinsertion at fourangles.

Single chrome-molyball reduces operatingfriction.

Drop-forged steelload cap is serrated toprevent load slippage.

Ductile-ironhousing.

Simplex screw jacks are used to adjustthe height of this roller fixture. “We usethis fixture during the assembly of longpieces of screw stock.” “Simplex screwjacks makes fixturing easy and precise.”

MECHANICALJACKS

113

SCREW & CAP ASSEMBLIESVersatile accessories for outrigger supports,

holding and adjusting concrete forms, or for anyapplication requiring special holding or shoring sup-port.

The shouldered nut is placed into piping oranother fixed form, and the screw & cap assembly isthreaded through it. Four-way head assembly accom-modates the lever bar at four different positions forinfinite height adjustments and exact leveling.

Drop forged serrated steel cap floats 9° on achrome-moly ball reducing friction by 88%.

OrderNumber

035680357003574035820358403586036000360203608

ModelNumber

1 1/2 BC-30-61 1/2 BC-30-81 1/2 BC-30-122 BC-30-82 BC-30-102 BC-30-122 1/2 BC-30-82 1/2 BC-30-122 1/2 BC-30-18

Screw & Cap Assemblies

A ModifiedAcme

ThreadDia.-Pitch

1 1/2 - 3

2 - 2 1/2

2 1/2 - 2 1/2

B(in.)

2 7/8

3 1/8

3 1/4

Weight(lbs)

5 1/2

6 1/4

7 3/4

10 1/2

1213 1/2

16 3/4

21 3/4

29 1/4

Length(in)

24

36

42

Weight(lbs)

4

6

12

OrderNumber

10621

10635

10655

D(in.)

7/8

15/16

1 3/16

C(in.)

2 1/4

2 7/8

3 1/4

L(in.)

5 11/16

7 11/16

11 11/16

7 9/16

9 9/16

11 9/16

7 13/16

11 13/16

17 13/16

Dimensions Steel Lever BarsDia(in)

3/4

13/16

11/8

SustainingCapacity

(tons)

12

20

24

E(in.)

3 3/4

4

5 1/16

144 Screw and Cap assemblies support theouter wall of a large generator assembly atthe Grand Coulee Dam. The assemblies alsoare used to exert pressure, stabilizing thegenerator laminations.

B

D

C

E

L

B A

C

E D

A} The shouldernut is placedinto piping,fixtures or otherfixed formssupplied by theuser.

DIMENSIONAL DATA FORSCREW AND CAP

ASSEMBLIES

1 1/2 NS-252 NS-252 1/2 NS-25

036200362503630

Shoulder Nuts

1 1/2 - 32 - 2 1/2

2 1/2 - 2 1/2

3 4 5

3 1/4

511

33 1/4

4

2 1/4

2 1/4

3

2 13/32

33 15/16

------------

----

MECHANICALJACKS

114

TANK JACKS

SIMPLEX FILTER AND STORAGE TANK JACKSSimplex Tank Jacks offer an economical means of supporting and leveling vertical, bottom, or side-opening filter and

storage tanks. Screw operation provides infinite adjustment for exact tank leveling and gravity flow. Rated capacity forall models is 15,000 lbs.

C1025 steel saddle is welded to the tank before being set on the jack.D

ISH

RA

DIU

S=

DIA

. OF TA

NK

20°

DIS

H R

AD

IUS

=D

IA. O

F TA

NK 20°

ModelNumber

4410

4414

4418

TankDia.

(ft-in)3-64-04-65-05-66-06-67-07-68-08-69-09-6

10-0

Sug. JackPipeDia.(in)

2 2 1/2

2 1/2

2 1/2

2 1/2

3 3 4 4 4 5 5 5 6

For bottom pipe connections

For side pipe connections

Qty. Required"CB"(in)

8 9 91111121013 1/4

13 1/4

13 1/4

14131314

"HB"(in)

10 1/2

11 7/8

12 1/4

14 5/8

1516 3/8

14 5/8

18 1/4

18 5/8

192019 1/2

2021

"DB"(in)

1416182022242628303235373941

Under12 Ft.

4

6

8

ModelNumber

4406

TankDia.

(ft-in)3-64-04-65-05-66-06-67-07-68-08-69-09-6

10-0

Sug. JackPipeDia.(in)------------------------------------------

Qty. Required"CB"(in)

4 3 1/2

3 1/2

3 1/2

3 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

3 1/2

3 1/2

"HB"(in)

6 1/2

6 3/8

6 3/4

7 1/8

7 1/2

6 6 1/8

6 1/2

6 7/8

7 1/4

7 5/8

8 10 3/8

10 3/4

"DB"(in)

1416182022242628303234363842

Under12 Ft.

4

6

8

Use the installation data charts, with accompanying drawings, to determine the size and number of jacks your application will require.

4410

DB

HB

CB

DB

CBHB

BaseHeight"B" (in)

48

1216

-----

Weight(lbs)

101217262.5

Max.Height"C" (in)

8121620

-----

Min.Height"C" (in)

6101418

-----

BaseDia.(in)

5 3/4

6 6 1/2

8-----

ModelNumber

4406441044144418

Saddle

OrderNumber

0382003840038600388003993

Use this chart with Fig. 1 to determine the Tank Jack dimensions.

Tank Jack Dimensions

5"RD1/2"

CB

AFIGURE 1

Over12 Ft.

4

6

8

8

Over12 Ft.

4

6

8

8

MECHANICALJACKS

115

PUSH/PULL JACKS

SIMPLEX 610 PUSH/PULL JACKThe model 610 is used for pushing or pulling, holding

& more; ideal for weld shops.For added versatility, the end nuts are designed to

permit the use of chains with eye hooks. Steel lever bar isordered separately.

SIMPLEX STEAMBOAT JACKThese 20 ton capacity models are used for connecting

river barges, pulling forms and steel plates together and otherapplications in bridge construction and concrete and steelengineering projects. Units are equipped with spring activatedpawls and 26 inch long attached handles. The handle effortper ton is 16 lbs. The I.D. of the eye is 1 5/16". Depth of eye is1 7/8".

ModelNumber

ER-10ER-20ER-30ER-40

Dim."A"(in)23293547

Weight(lbs)

57667492

BarrelLength

(in)18243042

Travel(in)

14202638

ModelNumber

610610-15

Travel(in.)

4 1/2

----

Length(in)

10----

Weight(lbs)

13 5


(in)Weight

(lbs)

HandleEffort

Per Ton(lbs.)

1515

ScrewDia.(in.)

1 1/4

1 1/410621 424

SIMPLEX 610-15 RATCHET SCREWASSEMBLY

The ratchet screw assembly may be custom adaptedto almost any push/pull application such as adjusting forms,fixtures, doors, flues, and dampers. Incorporates 1 1/4-6 Acmeclass 2G, right and left hand thread.

Dia(in)

OrderNumber

3/4

CenteredCapacity

(tons)

1010

A

ScrewDia.(in)

2

10

5/165/163/4

1 1/4

Min 3 3/8Max 8 1/8

Min 2 7/8Max 7 5/8

1

2 3/8

3 3/16

Hook/ToeOffset Load

Capacity(tons)

22

MECHANICALJACKS

116

BELT TENSIONING

SPREADER JACK

PLANER JACKS

These 5 ton capacity, ANSI B30.1rated units have 45" of travel. They aremainly used in pairs for taking up slack onconveyor belts and controlling the tail piece.Other uses include stretching heavy cableand wire, pulling mine posts and cribblocks, and recovering rails from underfalls.

The ratchet mechanism moves onthe rack bar tooth by tooth with each stroke ofthe lever bar. A speed trigger releases slackinstantly when the jack is not under load.

Equipped with bolted-in lever bar andsteel chain. Handle effort per ton is 45 lbs.

The model 3A Spreader Jack Is used when working inclose quarters.

The Spreader Jack has a closed height of only 3", with1" stroke for adjustments, yet it can support 3 tons. Theserrated cap rotates to prevent twist out, but does not pivot. TheSpreader Jack may also be used as a planer jack.

Model 3A

1/2"1"

The Spreader Jack can easily be extended byfitting a 1" diameter pipe in the base well and a1/2" diameter pipe in the cap well.

Four different models are available, with capacities ranging from 2 to8 tons. They are used in leveling work on plane beds, millers and othermachinery.

Screw's operation provides infinite height adjustments for exactleveling. The side-locking screw keeps the jack extended and preventslowering due to vibration. The ball and socket cap swivels to center loadforces. The notched base fastens easily to machine beds.

ModelNumber

1P2P3P4P

SustainingCap.(tons)

2468

OperableRise(in)1

1 1/2

2 1/4

4

MinimumHeight

(in)2 3/4

3 3/4

5 1/4

7 1/2

Weight(lbs)

1 1/2

36

12

ModelNumber

327.0327.3327.6

327.10

Weight(lbs)

40505258

ChainLength

(in)None

3672

120

AAcross

Flats (in)2 3/8

3 1/8

45 3/8

A

MECHANICALJACKS

117

TRENCH BRACES

Simplex Trench Braces provide efficient, economicalprotection against cave-ins and costly redigging in constructionand utility maintenance. Braces extend by turning the lever nuthandle. The ball socket joints tilt for added safety on angularmounting. Holes on each end facilitate mounting to woodmembers.

Specifying Simplex Trench BracesSimplex trench braces are designed for use with stan-

dard schedule 40 pipe. Screw end models SE-12, SE-16 andbutt end model BE-25 use 1 1/2" diameter pipe. Model SE-18and butt end BE-35 use 2" diameter pipe. Pipe should be cut tolength based on the chart below and drawing in Fig. 1.

ModelNumber

SE-12SE-16SE-18

AdjustRange

(in)7

PipeSize(in)

2

ButtEnd

BE-35

"A"Min. PipeLength (in)

121618

101 1/2 BE-25

B

A

(Fig. 1) All Trench Brace Models

Schedule 401 1/2" or 2" Pipe

"B"Min. Closed

Ht. (in)1822

25 1/2

Butt End Screw End

Dimensions assume the use of both screw & butt ends together as an assembly.

3'

2"x6"

Uprights (in)Max. Allowable

Horizontal Spacing (Ft)

up to 8

SE18

SE18

SE18

SE18

Quick Reference Timber/Trench Brace Equivalency Tables*The following charts are based on OSHA Timber/Trench Brace Charts* which do not consider transverse loading conditions.

VerticalSpacing

(ft)

4

4

NotReq.

up to 4SE12SE16SE12SE16SE18SE18SE12SE16SE18

TrenchDepth

(ft)

5to10

10to15

Cross Brace Width of Trench (ft)

Uprights (in)Max. Allowable

Horizontal Spacing (Ft)8'

2"x6"

Size(in)

8 x 8

8 x 8

6'

2"x6"

2"x6"

3"x8"

5'

2"x6"

Wales

up to 6SE12SE16SE12SE16SE18SE18SE12SE16SE18

VerticalSpacing

(ft)

4

Not Req.

4'

2"x6"

Soil Type A Pa = 25 x H + 72 psf (2ft. Surcharge)

Soil Type B Pa = 45 x H + 72 psf (2ft. Surcharge)

HorizontalSpacing

(ft)

up to 6

up to 8

up to 10up to 12

up to 6

up to 8

TrenchDepth

(ft)5to10

Cross Brace Width of Trench (ft)Horizontal

Spacing(ft)

up to 6

up to 6

SE-18

up to 4

SE-18

VerticalSpacing

(ft)

5

Size(in)

6 x 8

WalesVerticalSpacing

(ft)

5

* Refer to OSHA Standard, 29CRF 1926, subpart P-Excavations (tables C-1.1 & C-1.2).

MECHANICALJACKS

118

Base AssemblyModel 09220Head Assembly

Model 09167

Type S Head36 square inchesin support area.

Type FS HeadFor support with wooden orrubber cap pieces.

MINE ROOF SUPPORTS

Simplex head assemblies are designed for roof supportin mines and other areas where ceiling heights vary greatly. Useyour own pipe to custom build a support for nearly any applica-tion.

The 8 ton MS-9 models use 2" schedule 40 pipe. The16 ton MS-17 models require 2" schedule 80 pipe. A roundbase (ordered separately) is available to fit the 2" pipe. Allmodels incorporate a lever nut handle and are available witheither FS or S style heads.

For economy, use the import version. If U.S. manufac-ture is required, use the domestic version. Simplex quality isassured with either choice.

Mine Roof Support Head Assemblies

ModelNumber

MS9L-FSMS9L-SMS17L-FSBase MB-17

OrderNumberImport09267--------09309--------

OrderNumber

Domestic09167092330920909220

Weight(lbs)

1919346

HeadStyle

FSS

FS---

SustainingCapacity

(tons)

1616

8

Stroke(in)

15

---

*Max. PipeLength

(in)51 3/4

73 1/4

46 1/4

---

Max.Extended Ht.

(in)739368---

Dim.Between

Flanges (in)5 3/4

---5 3/4

---* Maximum pipe length recommendations are based upon the following conditions:■ Fully extended assemblies loaded to maximum rated capacity.■ Head and base securely fixed to prevent lateral movement.■ Schedule 40 pipe with a minimum yield strength of 35,000 psi/8 ton models.■ Schedule 80 pipe with a minimum yield strength of 48,000 psi/16 ton model.

09233

A BA B

ModelNumber

MS9L-FSMS9L-SMS17L-FS

"B"Min. ClosedHeight (in)

2725 1/2

28 3/4

"A"Min. PipeLength (in)

20 1/2

20 5/8

21 3/4

09167 and 09209

MECHANICALJACKS

119

Weight(lbs)

29

33

36

39

42

48

50

52

54

58

64

The A9225 Family is rated at 4 tons sustaining capacity, andis suitable for a wide range of mine maintenance applications. Thealuminum alloy housing and base, coupled with a convenientcarrying handle, make this unit exceptionally light and portable.

The A9225 Family incorporates a ratchet mechanism forspeedy operation. Lever bar #10635 is ordered separately.

The 139A Family is a screw extension type roof supportrated at 5 tons sustaining capacity. Designed for use as a safetyprop, the 139A Family is suitable for cross timbering with wood orsteel beams.

HEAD STYLES

Type E HeadFor all standard work. Dimensionbetween flanges: 8 1/8".

Type F HeadFor use with electrical wiring.Dimension between flanges:10 1/4".

Type S Head36 square inches in support area.

MinimumHeight

(in)

39

45

57

69

75

88

42

48

54

66

78

Stroke(in)

20

26

38

24

30

36

Complete Unit Screw Extension Series - 139A Family

HeadStyle

EFSEFSEFSEFSEFSEFS

EFSEFSEFSEFSEFS

OrderNumber

096020960309620096060960709621096100961109622096140961509623096160961709624096180961909625

098020980309820098060980709821098100981109822098140981509823098180981909824

Complete Unit Ratchet Lever Series - A9225 Family

139AA9225

MINE ROOF SUPPORTS

MODEL NUMBER INDEX

A233A323A326A328A347A348AHA100AHA150AO1AO5AO12AO55AS20AS30ATS10ATS25ATS100B1B3B5B8B10B12B17B22B28B32B35B44B55B74BA10BA25BC1BC2BC3BC4BC5BC6BC7BC8BC9BC10BC15BC25BCR5BCR10BCR15BCR25BHK16BHB16BHR16BHG16BHGY16BHK32BHB32BHR32BHY32BHG32BHGY32BRA5BRA10BRA25BBR5BRC25BRH10BRH25BRP10BRS5BRS10BRS25BRS525BRS1025BRS51025C209C211C213C509

PG.NO.

MODELNUMBER

120

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

C511C513C515C516CR215CT200CT201CT202CT210CT211CT212DS-31DS-38DS-44DS-53DS-56DS-69DS-78DS-81DS-45DS-54DS-63DS-72DS-10DS-12DS-18DS-25DSB-31DSB-38DSB-44DSB-53DSB-56DSB-69DSBU-44DSBU-53DSBU-69ES6024F1F3F6F7F9F11F13F15F16F17G5G6G7GA1GD1GD2GT5GT20GT25GT30GT100GTH12GTH60H3H6H10H20H36H50HC3HC6HC10HC20HC36HC50HD3HD6HD10HD20HD50HD75

HDC3HDC6HDC10HDC20HDC50HE6HE10HE20HEC6HEC10HEC20HP3HP6HP10HP20HP36HP50HPC3HPC6HPC10HPC20HPC36HPC50HR3HR6HR10HR20HRC3HRC6HRC10HRC20HJ1.5/LHJ2HJ3HJ5HJ8HJ12HJ12/LPHJ22HJ22/LPHJ35HJ55HJ100HJH330HP172HP173HP172CHP173CHP172CPHP173CPHP302HP303HP302CHP303CHP302CPHP303CPHP503HP503CHP503CPHPP17HPP17CHPP17CPHPP30HPP30CHPP30CPHPP50HPP50CHPP50CPHP17MHP30MHP50MHQ17HQ30HQ50HQA105HQA106HQA109HQA111

PEM2022PEM2031PEM2032PEM2041PEM2042PEM2052PEM2062PEM3021PEM3022PEM3031PEM3032PEM3041PEM3042PEM3052PEM3062PEM4022PEM4025PEM4032PEM4035PEM4042PEM4045PEM4052PEM4055PEM4062PEM4065PEM5035PEM5036PEM5045PEM5046PEM5055PEM5056PEM5065PEM5066PEM6035PEM6036PEM6045PEM6046PEM6055PEM6056PEM6065PEM6066PEM7022PEM7025PEM7032PEM7035PEM7052PEM7042PEM7045PEM7062PES2031PES2032PES2041PES2042PES2052PES2062PES3031PES3032PES3041PES3042PES3052PES3062PES4032PES4035PES4042PES4045PES4052PES4055PES4062PES4065PES5035PES5036PES5045PES5046PES5055PES5056PES5065PES5066PES6035

PG.NO.

MODELNUMBER

HQA113HQA154HQA166HQA923HQA510HQA454HQA511HQA224HQA226HQA449HQA01HQA02HQA03HQA04HQA05HQA06HQA07HQA08HQA09HQA10HQA11HQA12HQA13HQA14HQA15HQA16HQA17HQA18HQA19HQA20HQA22HQA23HQA24HQA25HQA26HQA27HQA28HQA29HQA35HQA36HQA37HQA38HQA39HQA40HQA41HQA42HQA43HQA50HQA51HQA52HQA53HQA54HQA55HQA57HQA58HQA59HQA60HQA61HQA62HQA63HQA64HQA65HQA66HQA67HQA69HQA70HQA71HQA72HQA73HQC17HQC30HQC50HQS17HQS30HQS50IAS256IAS2514IBP1010

IBP1510ID3014ID556ID5512ID1006ID10012ID15012ID20012IED3014IED556IED5512IED1006IED10012IED15012IED20012IES1010IES256IES2514IES556IES5513IES1006IES10010IM2IM3IMS1010IMS256IMS2514IMS556IMS1006IPC5IPC10IS256IS2514IS556IS5513IS1006IS10012IVB55IVB10010JE6024JA6024JE6037JA6037JE10026JA10026JA10037JE10037JAS10026JAS10037JEB10026JEB10037JE15026JA15026JE15037JA15037JAS15026JAS15037JEB15026JEB15037JAS20026JAS20037JE5JE7JE9JE11JE14JE18JS4JS3JS2JS1JTS60JTS100JUS126JUS137JUS1526JUS1537JUS2026

JUS2037M1M2M3MK106MK4MK5MK6MK7MK8MK9MK10MK11MK12MK13MK14MK15MK16MK17MK18MK19MK20MK21NS1319NS1924NS2432NS3241NS4150NS5060NS6075P20P22P41P42P42FP70P140P140DP140DFP140FP82P160-3P160-4P160-6P230P230DP300P300DP461P461DP785-3P785-4P785-6P1000-3P1000-4P1000-6P1000-8P1000-12PA91PA91-1PA95PA95-1PAM4032PAM4035PAM4042PAM4045PAT4542PED1000PED1001PED2001PED2002PED3001PED3002PED7002PEM1020PEM1021PEM1041PEM2021

5711111111111515696969692020111111

88-8988-8988-8988-8988-8988-8988-8988-8988-8988-8988-8988-8988-8988-89

1111

88-8988-8988-8988-8988-8988-8988-8988-8988-89

11111111111111

88-8988-8988-8988-8988-8988-8988-8988-8988-8988-8988-89

111111747474747474747474747468686868

6868686868686868686868

76-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-77

926969696969696969696972727272727272727272727272

70-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-71

70-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-71

86868686868686868686868686

80-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-82

80-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-8280-82

979795

9597989899991001009798989999100100969797989899999494969797989995959797989899999494

90-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-9290-92

90-92696969

78-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-79

75757575757575

34-3534-3534-3534-3534-3534-3536-3736-3736-3736-3734-35

383838

36-3736-3736-3736-3736-3736-37

3838383838383838

60-6160-6160-6160-6158-5958-5958-5958-59107

42-4342-4344-4544-4546-4746-4750-5142-4342-4342-4344-45

44-4544-4544-4544-4544-4544-4544-4546-4746-4746-4746-4746-4746-4746-4746-4748-4948-4948-4948-4948-4948-4948-4948-4948-4948-4952-5352-5352-5352-5352-5352-5352-5352-5354-5554-5554-5554-5554-5554-5554-5554-5550-5150-5150-5150-5150-5150-5150-5150-5144-4544-4544-4544-4544-4544-4546-4746-4746-4746-4746-4746-4748-4948-4948-4948-4948-4948-4948-4948-4952-5352-5352-5352-5352-5352-5352-5352-5354-55

121

MODEL NUMBER INDEX

PES6036PES6045PES6046PES6055PES6056PES6065PES6066PES7032PES7035PES7042PES7045PES7052PES7062PET2041PET2041APET2841PET2841APET7042PET7042APET7842PET7842APGM4032PGM4035PGM4042PGM4045PGM5035PGM5036PGM5045PGM5046PSI2R50R51R53R55R57R59R101R102R104R106R108R1010R1012R1014R152R154R156R1510R1514R251R252R254R256R258R2510R2512R2514R308R552R554R556R5513R756R7513R1006R10010RAS502ARAS508ARAS1002ARAS1008ARAS1508ARC120RCQ120RC121RC1211RC123RC202RC206

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

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

A3510D5010BA5010B1P2P3P4PSE-12SE-16SE-18BE-25BE-35ER-10ER-20ER-30ER-40610610-15MS9L-FFMS9L-FSMS17L-FSMB-17MS9L-SMS9L-FSMS17L-FSA9225-E-39/59A9225-F-39/59A9225-E-45/71A9225-F-45/71A9225-E-57/95A9225-F-57/95A9225-E-69/107A9225-F-69/107A9225-E-75/113A9225-F-75/113A9225-E-88/126A9225-F-88/126A9225-S39/59A9225-S-45/71A9225-S-57/95A9225-S-69/107A9225-S-75/113A9225-S-88/126139A-E-42/66139A-F-42/66139A-E-48/78139A-F-48/78139A-E-54/90139A-F-54/90139A-E-66/102139A-F-66/102139A-E-78/114139A-F-78/114139A-S-42/66139A-S-48/78139A-S-54/90139A-S-66/102139A-S-78/114320B321BA1029RA1029L1327.0327.3327.6327.1010621106351064010655106601066510675

PG.NO.

MODELNUMBER

SPH35MSPH35MPST101ST102ST106ST1010ST201ST252ST254ST256ST2514ST556ST1002TJA25TJH2TJH5TJH10TJH109TJH105ATJH109ATJR109TJR159V1V2V3V5BV10EV10ECVP2VP3VP4VPA4VPL3VPL4VPSL3VPSL4VPS3VPS4VPS4-230VR3VR3CCVR4VR4CCVRS3VRS3CCVRS4VRS4CCWA12XXWA16XXWA24XXWA24-10XXWA40XXWCH-1WH-20WH-40WST1212WST1213WST1214WST1215WST1216WST1217WST1218WST1219WST1220WST1221WST1222WST1223WST1224WST1225WST1226WST1227WST1228WST1229WST1230WST1232WST1612WST1613WST1614

WST1615WST1616WST1617WST1618WST1619WST1620WST1621WST1622WST1623WST1624WST1625WST1626WST1627WST1628WST1629WST1630WST1631WST1632WST1633WST1634WST1635WST1636WST1637WST1638WST1639WST1640WST1641WST1642WST1643WST1644WST1645WST1646WST1647WST1648WST1649WST1650WST1651WST1652WST1653WST1654WST1655WST1656WST1658WST1660WST1662WST2422WST2423WST2424WST2425WST2426WST2427WST2428WST2429WST2430WST2431WST2432WST2433WST2434WST2435WST2436WST2437WST2438WST2439WST2440WST2441WST2442WST2443WST2444WST2445WST2446WST2447WST2448WST2449WST2450WST2451WST2452WST2453WST2454

WST2455WST2456WST2457WST2458WST2459WST2460WT-2WT-3WT-5WT-10WT-27WT2-ALCOWT3-ALCOWT5-ALCOWT10-ALCOWT2-EX1WT2-EX2WT2-EX3WT3-EX1WT3-EX2WT3-EX3WT5-EX1WT5-EX2WT5-EX3WT10-EX1WT10-EX2WT10-EX3WX-2WX-4WX-8WX-16WX-32WXL2WXL4WXL8WXL16WXL3284A85A86A1017A102222B24A2029A15381 1/2 X 61 1/2 X 81 1/2 X 122 X 82 X 102 X 122 1/2 X 82 1/2 X 122 1/2 X 183A1 1/2BC-30-61 1/2BC-30-81 1/2BC-30-122BC-30-82BC-30-102BC-30-122 1/2BC-30-82 1/2BC-30-122 1/2BC-30-181 1/2NS-252NS-252 1/2NS-2544064410441444184846A1510C2510CA2510CA2515C3510D

RC302RC306RC603RC606RC1003RCD302RCD307RCD6010RCD1001RCD1003RCD1006RCD10010RCD1505CRCD2006CRCD3006CRCD5006CRDA1010RDA308RDA3014RDA556RDA5512RDA5524RDA1001RDA1006RDA10012RDA1506RDA15012RDA2006RDA20013RDA3002RDA3006RDA30012RDA4002RDA4006RDA40012RDA5002RDA5006RDA50012RDA6002RDA6006RDA60012RDA8002RDA8006RDA80012RDA10002RDA10006RDA100012RF10RF20RF30RF50RF75RF100RF150RFS10RFS20RFS30RFS50RFS75RFS100RFS150RL101RL201RL302RL502RL1002RLN302RLN306RLN502RLN506RLN5010RLN1002RLN1006RLN10010RLN1502RLN1506RLN15012RLN2002

54-5554-5554-5554-5554-5554-5554-5550-5150-5150-5150-5150-5150-51106106106106106106106106

56-5756-5756-5756-5756-5756-5756-5756-57

6212&17

12121212121212121212121212131313131313131313131313131414141414141414141515151515

20-2120-2120-2120-2120-2120-2120-21

20-2120-2120-2120-2120-21

2222222222222222222222

28-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-2928-29

17171717171717171717171717171616161616

26-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-27

26-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2726-2724-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-2524-25

1818161616161630303030303030303030308383837777777777767676

7676303030303030303030303087878787878787878767676767676765656666656665666566666565666665656666103103103103103102107107103103103103103103103103103103103103103103103103103103103103103103103

103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103103

103103103103103103102102102102102103103103103103103103103103103103103103103103103102104104104104105105105105105109109109109109109109109109112112112112112112112112112116113113113113113113113113113113113113114114114114114111111111111111

111111111116116116116117117117117117115115115115

83 & 115115

118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119118-119

110110110110116116116116115113109113111109109

122

NOTES

© Copyright 2001 by Simplex Division of Templeton, Kenly & Co., Inc., Broadview, IL 60155.

SIMPLEX "NO SMALL PRINT" WARRANTYAll Simplex Products are warranted against defects in material and workmanship. Any Simplex Productproven defective will be repaired or replaced at no charge. Contact your authorized Simplex ServiceCenter or call 1-(800)-323-9114.

LINEAR ACTUATORS

POW-R-JAC® ENGINEERED SOLUTIONS

DESIGN FEATURES■ Capacities available from 500 to 500,000 pounds.■ Available velocities up to 400 inches per minute.■ High strength rolled thread load screws or ball screws.■ Units include tapered roller bearings.■ Antibacklash units from 5,000 to 60,000 pounds.■ Largest assortment of gear ratios in the market.■ Rugged aluminum alloy and ductile iron housings.■ Available in double clevis designs.■ Available with translating, rotating and keyed load screw

designs.

AVAILABLE ACCESSORIES■ Bellows Boots■ Stop Nuts■ Top Plates■ Clevis Ends■ C-face Motor Adaptors■ Limit Switches■ Couplings■ Mitre Gear Boxes■ Reducers■ Motors

For more information contact Uni-Lift at (800) 323-9114 or our website www.tkunilift.com 123

http://www.tksimplex.com

a division of templeton, kenly & co., inc. hydraulic and

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