a civil engineers insight into the quarrying industry and how a quarry operates

22
1 Hard Rock Quarry Technical Session – What Happens at Quarry Andrew’s insight How engineering has improved the industry 1990 - today October 2015

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Page 1: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

1

Hard Rock Quarry Technical Session – What Happens at Quarry

Andrew’s insightHow engineering has improved the industry 1990 - today

Octo

ber 2

015

Page 2: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

2

How does this happens ?

How this presentation can help you

with your role at

TMR

Some tips and tricks to look

out for

Purp

ose

Page 3: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

3

Example of Quarry Cost Distribution

DrillingBlastingLoadingHaulingCrushing

Finan

cial S

ide

Page 4: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

4

Rock

Type

s

Lithological classifications, three groups of rocks

Igneous rocksSedimentary rocksMetamorphic rocks

Page 5: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Rock

Type

s

Image Source : www.geology.com

Page 6: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Key

Reso

urce

s Identification of Key ResourcesQuarry Deposits are identified via Key

Resources Area i.e Winton is KRA No. 99

Page 7: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Key

Reso

urce

s

Page 8: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Quar

ry P

lann

ing

Why is Quarry Development Important ?

Page 9: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Quar

ry P

lann

ing

Why is Quarry Development Important ?

Page 10: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Quar

ry P

lann

ing

Why is Quarry Development Important ?

Page 11: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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1st S

tage

of Q

uarry

ing

Drill & Blast ? https://youtube/akSmI2FeZEo

Page 12: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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2nd

Stag

e of

Qua

rryin

gLoad & Haul ?

https://youtube/R0VvJMB4tYE

Page 13: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

Crushing & Screening ?Primary crushing phase Secondary crushing phaseTertiary crushing phaseScreening and stockpiling Special screening and washing aggregates

https://youtube/D7UklCrjlME

Page 14: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

Primary Crushing?

Page 15: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

Secondary & Tertiary Crushing?

Page 16: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

Crushing and screening circuit ?

What does water do to crushing and screening process ?

Page 17: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

Page 18: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

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ing

Example of plant for producing asphalt aggregates

Page 19: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

How do quarries produce sealing aggregates?Generally achieved by rescreening 20mm and

10mm concrete aggregates already producedThese materials are re-feed into a special

screening and wash circuitSome cases shaping crushers are used like VSI

crushers

Page 20: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

Mobile plants are common in Central West region?

Page 21: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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3rd S

tage

of Q

uarry

ing

How do quarries produce sealing aggregates?

Page 22: A Civil Engineers Insight into the Quarrying Industry and How a Quarry Operates

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Ques

tions

thank you for your time