quarrying and aggregate industry - komatsu australia · stresses in a quarry environment, to...

Quarrying and Aggregate IndustryThe Total Solution

02 | Komatsu The Total Solution

Komatsu SolutionsKomatsu is a leading supplier of high quality construction and mining equipment to the Australian quarrying industry. For more than 45 years, Komatsu has been providing total solutions in a tough, demanding environment.

To meet the demand you need strong, reliable machines that keep on delivering. Komatsu’s full range of equipment will help you move more material in less time, to increase your profit and reduce your cost per ton.

The Komatsu logo reflects Komatsu’s rock-solid reputation for reliability, stability, strength and leadership in technological innovation.

All Komatsu machines offer a whisper quiet and comfortable working environment. Excellent all-round visibility ensures maximum operator safety. Komatsu is dedicated to the continuing development of low-emission engine technologies, designed to give you outstanding performance whilst meeting the strictest environment regulations.

03

05

Model STd BucKeT capaciTy KW

WA150-5 1.8 Cu/M 71

WA200PZ-6 2.4 Cu/M 94

WA320PZ-6 3.2 Cu/M 125

Model STd BucKeT capaciTy KW

WA470-6 4.65 Cu/M 203

WA480-6 5.0 Cu/M 223

WA500-6 5.6 Cu/M 263

WA600-6 6.5 Cu/M 393

WA700-3 8.7 Cu/M 502

WA800-3EO 11.5 Cu/M 603

The Komatsu range of wheel loaders has proven itself globally, both at the Quarry face and as a sales loading tool. These powerful machines provide superior operator comfort, reliability and high productivity.Having the correct machine is essential to ensure short cycle times and maximize loading, to achieve the most cost-efficient operation and a high-profit return to your business.

concreTe BaTching planT loaderS

Wheel loaderS aggregaTe & Face loaderS

Komatsu Hydrostatic (HST) Wheel Loaders offer proven design benefits for your concrete operations. Low-emission engines teamed with a perfectly matched HST driveline, provide you with a powerful loading tool.High rimpull maximises traction even at low speeds, moving material quickly and easily without compromising operator comfort.

Model hM300-2 hM400-2

PC450LC-8 6 8

PC600LC-8SE 4 6

PC850SE-8 3 5

PC1250SP-8R 2 4


Moving material between two places is easy with Komatsu’s Articulated Dump Trucks (ADTs). These trucks have been designed from the ground up to suit many load & haul applications. A perfectly matched engine and transmission assembly, coupled with a low centre of gravity chassis and full hydropneumatic suspension, achieve high travel speeds, maintain optimal performance and provide top-class operator comfort.High capacity, reliable, continuously cooled, wet-type multiple disc brakes function as a highly responsive retarder, giving the operator greater confidence when travelling downhill at accelerated speeds. Sealed for perfect protection from outside contamination, these brakes require minimum maintenance and have a long lifetime.HM300-2 and HM400-2 have oil-cooled multiple-disc interaxle lock. In addition, the HM300-2 has limited-slip differentials to reduce slippage on soft ground, and the HM400-2 has differential lock which can be turned on or off at any time during travel. Differential lock can lock up all three axles for maximum traction in the toughest of terrains.

hM300-2 Komatsu’s high capacity retarder (370KW/496Hp)hM400-2 Komatsu’s high capacity retarder (389KW/533Hp)

arTiculaTed duMp TrucKS

*Table illustrates excavator passes required to load ADT *Load cycles based in standard configuration

ejecTor BodyEjector bodies are also available through Komatsu Australia. These are specially engineered for all operating conditions and the toughest applications. Phil bodies are manufactured under licence in Australia to suit Komatsu trucks.

Whether you dump on the go, handle hard-to-dump sticky material, have limited dump clearance or just want to reduce cycle time, the ejector body offers you safety and stability due to its low centre of gravity. The fast ejection system means you spend less time dumping. And the no-maintenance ejector guide system, an exclusive Phil patented design, means there are no rollers to break, bind up or maintain, so the total cost of ownership is reduced.

07

Model STd BucKeT capaciTy (Sae rated m3) KW

PC450LC-8 (Quarry) 2.1 257

PC600LC-8SE 3.5 320

PC850SE-8 4.5 338

PC1250SP-8R 6.5 514

With their powerful Komatsu engines, exceptional strength and state-of-the-art design, Komatsu rigid trucks guarantee complete driver safety, even at high speeds. From the chassis to the axles, all transmission system (K-Atomics) components are designed to handle the gruelling daily stresses in a quarry environment, to maximise production, reliability and operator safety.

excavaTorS

rigid duMp TrucKS

The Komatsu excavators are renowned for being robust and highly reliable machines that are utilised across the world. They are technologically advanced with leading emission controls, ergonomically designed operator station and world leading hydraulic performance to ensure high efficient production. The quarry specification units are designed for hard arduous environments and are complimented with numerous factory installed items and provisions for the quarry industry.

hd405-7 hd605-7e0 hd785-7e0

Payload (tonnes) 41.0 63.0 91.0

Heaped Body Capacity 27.3 Cu/m 40 Cu/m 60 Cu/m

Retard Absorption Capacity 662kw* 785kw* 1092kw*

Minimum Turning Radius 7.2m 8.5m 10.1m

09

*Continuous Slope

FeaTureS » Factory fitted on Wheel Loaders WA250PZ-6 – WA500-6.BeneFiTS » Correct greasing to pins at set time intervals optimising

pin and bush life. Easy access to ground level refill. (Various size grease canisters fitted depending on model).

FeaTureS » Factory fitted payload meters on rigid trucks.BeneFiTS » Accurate payload figures, prevents

overloading, signalling lights to loading operator.

engine air pre-cleaner

FacTory FiTTed auTo greaSe SySTeM

Weigh SySTeMS and payload MeTerS

FeaTureS » Factory standard on wheel loaders WA200PZ-6 – WA600-6. BeneFiTS » Ease of cleaning radiator by operating switch in cab.

Hydraulically driven (Very quiet).

reverSiBle Fan

FeaTureS » Factory installed on most models to remove high percentage

of airborne contamination.BeneFiTS » To achieve excellent balance between efficiency and restriction.


opTiMiSing perForMance and producTiviTy

11

Securing SaFeTy and peace oF Mind


13

FeaTureS » 2 E stops fitted at ground level.» 1 E stop fitted in operator cabin.BeneFiTS » To immediately initialise a complete and safe stop. Easily identifiable.

FeaTureS » Factory fitted to HD465-7EO, HD605-7EO & HD785-7.BeneFiTS » Safe access and Egress from ground level to cabin.

FeaTureS » Standard fitment (locally) on quarry machines.BeneFiTS » Rapidly suppresses fires in engine, transmission, brake and hydraulic compartments.» Operator protection and safety.

eMergency STopS

STairWay acceSS

Fire SuppreSSion SySTeMS

FeaTureS » Komatsu GET systems to suit individual customer requirements.BeneFiTS » Correct G.E.T to suit digging application and material.

geT For Wheel loaderS and excavaTorS

13

Service and SupporT

KOMTRAX is both a wireless equipment monitoring system and a secure, web-based, application used for reviewing the machine data KOMTRAX collects and sends.KOMTRAX not only gives you the power of knowledge, but also the convenience of managing your fleet on the Web, wherever you are. KOMTRAX data is packaged specifically for easy and intuitive analysis in maps, lists, graphs and charts that are ready for viewing at your convenience.KOMTRAX is already installed on most Tier-3 Komatsu construction equipment—and it’s ready to run FREE the first 12 months (no communication service fees!).With KOMTRAX, knowledge becomes the power to fuel your productivity.

At Komatsu Australia we understand the importance of your peace of mind. Our nation-wide network of Komatsu Customer Support Centres offers you easy access to our team of skilled service technicians and factory-trained mechanics, able to service your equipment and quickly troubleshoot any problems. As well as providing on-call and warranty service support, Komatsu Australia offers a comprehensive range of service programs to give you maximum flexibility and value for money.

These include:

analySiS and TeSTingOur full suite of analysis and testing services includes including CMS (Condition Monitoring Services), KOWA (Komatsu Oil Wear Analysis) and Webcare on-line machine monitoring.

ground engaging Tool SoluTionSBuckets and ground-engaging tools (GET) represent one of the highest ongoing expenditure items on earthmoving equipment. Because only Komatsu Australia can offer both KVX and Hensley XS GET solutions, capable of meeting any GET challenge, we provide a unique ‘true choice’ service in GET selection.

For more information on the full range of Komatsu service and support packages, call:

(aus) 1300 KoMaTSu 1 3 0 0 5 6 6 2 8 7

or

(nZ) 0800 KoMaTSu 0 8 0 0 5 6 6 2 8 7

15

KomatsuIn Australia, we have 41 sales and service facilities, and over 100 mobile service units providing efficient backup, no matter how remote your location.

For details of the outlet nearest to you, call our following Head Offices.

Australia: (+612) 9795 8222, or 1300 KOMATSU (1300 566 287) www.komatsu.com.au

New Zealand: (+649) 9795 8222, or 0800 KOMATSU (0800 566 287) www.komatsu.co.nz

www.komatsu.com.auwww.komatsu.co.nz

Form number: ZESB014300

quarrying and aggregate industry - komatsu australia · stresses in a quarry environment, to...

Documents