980g electrico.pdf

Upload: junior-enrique-yataco-ariza

Post on 01-Mar-2016

131 views

Category:

Documents


5 download

TRANSCRIPT

  • RENR4361-02VOL1

    30Page

    2005 Caterpillar

    All Rights Reserved

    Printed in U.S.A.

    Volume 1: Chassis Wiring

    RENR4361-02

    June 2005

    980G Series II

    Electrical System

    AWH1-UP

    AXG1-UP

    AYT1-UP

    Wheel Loader

    Component Identifiers (CID)

    Module Identifier (MID)

    CID Component

    0001 Fuel Injector Solenoid #1

    0002 Fuel Injector Solenoid #2

    0003 Fuel Injector Solenoid #3

    0004 Fuel Injector Solenoid #4

    0005 Fuel Injector Solenoid #5

    0006 Fuel Injector Solenoid #6

    0041 ECM 8V DC Supply

    0091 Throttle Sensor

    0094 Fuel Pressure Sensor

    0100 Oil Pressure Sensor

    0110 Engine Coolant Temperature Sensor

    0168 Electrical Power Supply

    0172 Inlet Air Temperature Sensor

    0174 Fuel Temperature Sensor

    0253 Personality Module mismatch

    0254 ADEM III ECM

    0261 Engine Speed Sensor

    0262 5 Volt Sensor Supply

    0267 Engine Shutdown Switch

    0268 Check Programmable Parameters

    0273 Turbo Outlet Pressure Sensor

    0274 Atmospheric Pressure Sensor

    0291 Engine Cooling Fan Solenoid

    0296 Transmission ECM

    0320 Crankshaft Position Sensor

    0342 Camshaft Position Sensor

    0485 Engine Fan Reversing Solenoid

    0486 Engine Fan Reversing Switch

    0545 Start Aid Relay

    0562 Caterpillar Monitoring System

    0617 Air Inlet Heater Relay

    1582 Trans Lube Oil Temperature Sensor

    1589 Turbo Inlet Air Pressure Sensor

    CID Component

    0168 Electrical Power Supply

    0254 Electronic Control Module (Product Link)

    0269 Sensor Power Supply

    1251 Alternator R-Terminal Signal

    The CID is a diagnostic code that indicates which component is faulty.

    The MID is a diagnostic code that indicates which electronic control module

    diagnosed the fault.

    ADEM III ECM

    (MID No. 036)

    Product Link ECM

    (MID No. 122)

    Failure Mode Identifiers (FMI)FMI No. Failure Description

    0 Data valid but above normal operational range.

    1 Data valid but below normal operational range.

    2 Data erratic, intermittent, or incorrect.

    3 Voltage above normal or shorted high.

    4 Voltage below normal or shorted low.

    5 Current below normal or open circuit.

    6 Current above normal or grounded circuit.

    7 Mechanical system not responding properly.

    8 Abnormal frequency, pulse width, or period.

    9 Abnormal update.

    10 Abnormal rate of change.

    11 Failure mode not identifiable.

    12 Bad device or component.

    13 Out of calibration.

    14 Parameter failures.

    15 Parameter failures.

    16 Parameter not available.

    17 Module not responding.

    18 Sensor supply fault.

    19 Condition not met.

    20 Parameter failures.

    The FMI is a diagnostic code that indicates what type of failure has occurred.

    Event Code Condition

    E015 High Engine Coolant Temperature Derate

    E017 High Engine Coolant Temperature Warning

    E025 High Inlet Air Temperature Derate

    E027 High Inlet Air Temperature Warning

    E039 Low Engine Oil Pressure Derate

    E095 Fuel Filter Restriction Warning

    E096 High Fuel Pressure

    E100 Low Engine Oil Pressure Warning

    E190 Engine Overspeed Warning

    Event Codes For ADEM III ECM

    Wire

    Number

    Wire

    ColorDescription

    Wire

    Number

    Wire

    ColorDescription

    101 RD BATTERY+ 727 GN SEC STR RELAY COIL+

    102 BU RUNNING LAMP PWR 728 BU SEC STR INTER RELAY COIL+

    104 YL PRODUCT LINK PWR (SWITCHED) 751 GN CLUTCH 1 REVERSE

    106 WH LIFT/TILT POSITION SENSOR PWR 752 YL CLUTCH 2 FORWARD

    109 OR ALTERNATOR PWR 754 BU CLUTCH 3 FOURTH

    110 GN ENGINE ECM PWR (SWITCHED) 755 OR CLUTCH 4 THIRD

    112 PU MAIN RELAY OUTPUT PWR 761 GY LIFT POS SENSOR

    114 GN FORWARD HORN PWR 762 YL BUCKET/TILT POS SW

    123 WH AXLE OIL COOLER CLUTCH POWER 779 WH QUICK COUPLER (ENGAGE SOL)

    129 BU START AID PWR A701 GY FUEL INJECTOR CYLINDER 1

    130 GN STOP LAMP/(BACKUP ALARM) PWR A702 PU FUEL INJECTOR CYLINDER 2

    136 GN SECONDARY STEERING PWR A703 BR FUEL INJECTOR CYLINDER 3

    138 GN PAYLOAD MONITOR SYSTEM PWR A704 GN FUEL INJECTOR CYLINDER 4

    150 OR ENGINE ECM PWR (UNSWITCHED) A705 BU FUEL INJECOTR CYLINDER 5

    170 YL PRODUCT LINK PWR (UNSWITCHED) A706 GY FUEL INJECTOR CYLINDER 6

    174 PK UNSWITCHED BUSS PWR A746 PK TURBO OUTLET PRESSURE

    175 PK HOOD MOTOR PWR A747 GY ATMOSPHERIC PRESSURE

    177 OR MAIN CIRCUIT BREAKER PWR A751 YL AFTER COOLER TEMPERATURE

    199 OR HOOD CONTROL PWR F713 OR TURBO INLET PRESS SENSOR

    F762 GY START AID RELAY COIL+

    200 BK MAIN CHASSIS GND F766 WH DETENT ENABLE INTERLOCK

    201 BK OPERATOR MONITOR GND G764 PK PARKING BRAKE SW (ON)

    229 BK ENGINE ECM GND H702 PU REVERSING FAN RESET SWITCH (N.O.)

    251 BK PAYLOAD MONITOR SYSTEM GND H703 YL REVERSING FAN RESET SWITCH (N.C.)

    299 BK IMPL ECM GROUND H704 PK REVERSING FAN SOLENOID

    A274 BK PRODUCT LINK ECM GND H713 PK LIFT PROPORTIONAL SOL

    H714 OR LOWER PROPORTIONAL SOL

    304 WH STARTER SOL START TERMINAL H716 WH IMPLEMENT ECM SOLENOID RETURN

    306 GN START RELAY COIL+ H717 BR PILOT SOLENOID

    307 OR KEY SW(START) H718 GY BUCKET TILT POSITION SENS (SIG)

    308 YL MAIN POWER RELAY COIL+ H746 YL VARIABLE SPD FAN SOLENOID+

    317 YL START AID SOLENOID+ H747 BR VARIABLE SPD FAN SOLENOID-

    321 BR BACKUP ALARM H795 PK ENGINE ECM (SENSOR/SW RETURN)

    322 GY FORWARD HORN J700 BR ENGINE RETARDER SOL CYL 1

    326 PU FUEL PRIMING PUMP J701 GN ENGINE RETARDER SOL 3

    397 OR HOOD MOTOR LOWER J702 BK ENGINE RETARDER SOL COMMON

    398 BU HOOD MOTOR RAISE A893 OR FUEL PRIMING PUMP MOTOR-

    A300 GN HOOD CONTROL LOWER G828 WH SENSOR PRESSURE +5V

    A301 WH HOOD CONTROL RAISE G829 GN SENSOR PRESSURE COMMON

    A307 GY THROTTLE PEDAL POS SENS G833 PK ENGINE TEMP SENSOR COMMON

    G850 BU AIR INLET HEATER RELAY COIL+

    403 GN ALTERNATOR (R) TERMINAL G856 WH TDC PROBE+

    416 OR SEC STR PRESS SW (N/O) G857 YL TDC PROBE-

    417 GY PRIMARY STR PRESS SW (N/O) J843 BK ENGINE ECM ANALOG SENSOR RTN

    419 YL PARKING BRAKE SW (OFF) J844 GY ENGINE ECM ANALOG SENS 5VOLTS

    426 BR XMSN FILTER BYPASS SWITCH 900 PU CLUTCH 5 SECOND

    430 BU AIR FILTER RESTRICTED IND 901 WH CLUTCH 6 FIRST

    432 PK BRAKE OIL PRES SWITCH (ON) 944 OR CAT DATA LINK+

    442 GY HYD TANK OIL TEMP SENSOR 945 BR CAT DATA LINK-

    443 YL TC OUTLET TEMP SENSOR 953 GY IMPLEMENT ECM SENSOR RTRN

    447 PK FUEL LEVEL SENSOR 962 OR TRANSMISSION ECM SENSOR RTRN

    450 YL ENGINE ECM (ENGINE SPD) 975 WH XMSN ECM SOLENOID/INDICATOR RTN

    453 PK SEC STR PRESS SW (N/O) 976 OR RIDE CONTROL ON SOLENOID

    484 YL PRIMARY STR PRESS SW (N/C) 994 GY OIL PRESSURE (FILTERED)

    496 WH HYD TANK OIL LEVEL SENS 995 BU COOLANT TEMPERATURE

    E416 PU LIFT CYL HEAD END PRESS SENSOR A982 BR ENGINE ECM THROTTLE/IND 8VOLTS

    E455 BR HYDRAULIC FILTER BYPASS SW C967 BU INLET AIR TEMPERATURE

    F421 YL FUEL TEMPERATURE C991 PK FUEL PRESS SENSOR

    G454 PK PUMP DRIVE OIL TEMPERATURE E900 WH XMSN OUTPUT SPD SENS LEADING+

    G479 WH SERVICE ENGINE INDICATOR E901 GN XMSN OUTPUT SPD SENS LEADING-

    G485 BU FRONT AXLE OIL TEMP SW E906 OR XMSN OUTPUT SPD SENS TRAILING+

    G486 GN REAR AXLE OIL TEMP SW E907 GY XMSN OUTPUT SPD SENS TRAILING-

    E908 BR XMSN INPUT SPD SENSOR+

    506 PU FRONT WASHER PUMP+ E909 WH XMSN INPUT SPD SENSOR-

    507 WH REAR WASHER PUMP+ E919 YL AUX LIFT PROPORTIONAL SOL

    513 OR A/C CLUTCH SOLENOID+ E920 BR AUX LOWER PROPORTIONAL SOL

    521 YL A/C SELECT SW (A/C POSTION) E921 PK RACKBACK PROPORTIONAL SOL

    522 WH A/C CLUTCH SOLENOID- E922 GN DUMP PROPORTIONAL SOL

    C529 GY LIFT CYL HE PRESS SENS E963 BK CRANK RPM SENSOR-

    C530 BU LIFT POSITION SENSOR E964 WH CRANK RPM SENSOR+

    E965 BU CAM RPM SENSOR-

    603 PK ROTARY BEACON E966 YL CAM RPM SENSOR+

    604 OR STOP LAMP K933 GN OPERATOR MONITOR SENSOR PWR

    605 YL LH TURN LAMPS K977 PK XMSN OIL TEMP SENSOR

    606 GY RH TURN LAMPS L983 WH FUEL INJECTOR RTN CYL 1-2

    608 GN REAR FLOOD LAMPS L984 OR FUEL INJECTOR RTN CYL 3-4

    611 PU HEAD LAMP (HIGH) L985 YL FUEL INJECTOR RTN CYL 5-6

    612 GY BACKUP LAMP N939 GN RIDE CONTROL AUTO SOLENOID

    614 PU LICENSE PLATE/RH TAIL/DASH LAMPS P976 BR QUICK COUPLER RELEASE SOLENOID

    615 YL FORWARD CAB FLOOD LAMPS R971 YL XMSN LUBE OIL TEMP SENSOR

    617 BR LH TAIL/CLEARANCE LAMPS R974 OR START AID SWITCH

    619 GN FWD FLOOD/LO BEAM LAMPS X918 PU GND LEVEL SHUTDOWN SW (N/O)

    X919 WH GND LEVEL SHUTDOWN SW (N/C)

    709 OR XMSN ECM SENS/IND (+8VOLTS)

    Wire Description

    Power Circuits Control Circuits cont.

    Ground Circuits

    Control Circuits

    Basic Machine Circuits

    Monitoring Circuits

    Accessory Circuits

    Lighting Circuits

    Connector Location

    Connector NumberSchematic

    Location

    Machine

    Location

    CONN 1 F-18 13

    CONN 2 H-18 25

    CONN 3 G-17 3

    CONN 4 D-17 26

    CONN 5 G-14, H-16 3

    CONN 6 K-15 14

    CONN 7 J-15 14

    CONN 8 Timing Calibration Probe A-14 26

    CONN 9 B-14 2

    CONN 10 D-14 2

    CONN 11 K-14 27

    CONN 12 K-14 7

    CONN 13 K-13 27

    CONN 14 H-12 19

    CONN 15 G-8 28

    CONN 16 L-7 6

    CONN 17 J-7

    CONN 18 I-7

    CONN 19 H-7

    CONN 20 G-7

    CONN 21 F-7

    CONN 22 D-7 19

    CONN 23 A-7 8

    CONN 24 B-6 8

    CONN 25 H-3, K-4 29

    CONN 26 I-3 5

    CONN 27 G-2 23

    CONN 28 G-2 23

    CONN 29 G-2 24

    CONN 30 G-2 24

    CONN 31 H-2 30

    CONN 32 H-2 30

    CONN 33 H-2 5

    CONN 34 J-2 31

    CONN 35 K-2 5

    CONN 36 K-2 5

    CONN 37 K-2 23

    CONN 38 Aux. Start Receptacle A-17 10

    The connectors shown in this chart are for harness to harness connectors.

    Connectors that join a harness to a component are generally located at or near the

    component. See the Component Location Chart.

    32

    32

    32

    32

    32

    ComponentSchematic

    Location

    Machine

    LocationComponent

    Schematic

    Location

    Machine

    Location

    Alarm - Backup F-16, G-18 13 Sensor - Tilt Position K-2 22

    Alternator C-18 1 Sensor - Torque Converter Temperature H-9 18

    Arc Suppressor D-18 1 Sensor - Trans. Lube Oil Temperature E-9 18

    Arc Suppressor J-18 14 Sensor - Trans. Output Speed F-9 20

    Batteries A-18 10 Sensor - Turbo Inlet Pressure C-10 19

    Breaker - ADEM Engine Control K-18 14 Sensor - Turbo Outlet Pressure B-14 16

    Breaker - Alternator J-18 14 Solenoid - A/C Clutch D-18 1

    Breaker - Hood K-18 14 Solenoid - Aux Lift Prop I-1 5

    Breaker - Main J-17, I-18 14 Solenoid - Aux Lower Prop I-1 5

    Breaker - Running Lamp K-18 14 Solenoid - Axle Oil Cooler Clutch K-13 2

    Breaker - Unswitched Bus (Cab) K-18 14 Solenoids - Cylinder Head ( 1 - 6) E-15, 16 2

    Control - ADEM III K-18 11 Solenoid - Dump Prop I-2 5

    Control - Hood Raise / Lower K-16 15 Solenoid - Start Aid H-11 12

    Control - Product Link D-6 16 Solenoid - Lift Prop I-2 5

    Motor - Actuator L-15 15 Solenoid - Lower Prop I-2 5

    Motor - Fuel Priming Pump E-18 2 Solenoid - On / Off Pilot I-2 5

    Motor - Starter C-18 11 Solenoid - Rack Back Prop I-2 5

    Motors - Washers C-7 8 Solenoid - Reversing Fan E-18 3

    Relay - Back Up Alarm G-18 3 Solenoid Valves - Ride Control K-2 5

    Relay - Start Aid I-16 14 Solenoids - Trans. ClutchF-9, 10

    G-9, 104

    Relay - Main I, J-18 14 Solenoid - Variable Speed Fan E-13 1

    Relay - Start I-18 14 Switch - A/C Refrigerant D-18 1

    Sender - Fuel Level L-7 6 Switch - Axle Oil Cooler Temperature K-13 7

    Sensor - Atmospheric Pressure B-14 16 Switch - Brake Oil Pressure C-6 8

    Sensor - Cam Shaft Speed Timing A-15 2 Switch - Disconnect A-17 1

    Sensor - Coolant Temperature C-14 17 Switch - Front Axle Temperature J-1 9

    Sensor - Crank Shaft Speed Timing B-14 1 Switch - Fuel Priming Pump D-18 2

    Sensor - Fuel Pressure C-14 2 Switch - Ground Level Shutdown L-14 15

    Sensor - Fuel Temperature A-14 2 Switch - Hood Actuator K-14 15

    Sensor - Hydraulic Oil Temperature A-6 8 Switch - Hydraulic Filter Bypass Pressure C-7 8

    Sensor - Intake Manifold Air Temp B-14 16 Switch - Hydraulic Oil Level A-6 21

    Sensor - Lift Cylinder Head End Pressure H-1 5 Switch - Park Brake Pressure C-6 8

    Sensor - Lift Cylinder Rod End Pressure H-1 5 Switch - Rear Axle Temp K-13 7

    Sensor - Lift Position L-2 23 Switch - Secondary Steering L-6 6

    Sensor - Oil Pressure B-14 2 Switch - Trans Filter Bypass F-9 19

    Machine locations are repeated for components located close together.

    Component Location

    Machine Harness Connector And Components Locations

    3

    4

    5

    6

    8

    9

    10

    11

    12

    14

    15

    13

    16

    1

    2

    1718

    19

    20

    21

    2223

    2425

    26

    27

    28

    29

    30

    73

    4

    5

    6

    8

    910

    11

    12

    14

    15

    13

    16

    1

    17

    18

    19

    20

    21

    23

    24

    25

    26

    27

    28 29

    7

    30

    31

    312

    22

    32

    32

    Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)

    118-9701 Solenoid: Reversing Fan 13.8 0.4

    128-7991 Solenoids: Fuel Injection 1.06 0.05

    141-9676 Solenoid: A/C Compressor Clutch 17.6 0.6

    147-5399 Solenoids: Transmission Clutch 8.15 0.6

    148-2350 Solenoid: Variable Speed Fan 5.0 0.3

    157-8858 Sender: Fuel LevelEmpty: 95 3.0

    Full: 1.75 1.75

    168-6452 Solenoid: Axle Oil Cooler Clutch 9.4 5.0

    Aux Lift Prop

    Aux Lower Prop

    Dump Prop

    Lift Prop

    Lower Prop

    Rackback Prop

    Ride Control #1

    Ride Control #2

    203-4157 Solenoid: On/Off Pilot 32.6 1.6

    3E-6333 Solenoid: Start Aid 6.0

    At room temperature unless otherwise noted.

    174-4913 Solenoids: 8.7 0.4

    Off Machine Switch Specification

    Part No. Function Actuate Deactuate Contact Position

    114-5333 A/C (High / Low) Pressure275 to 1750 kPa

    (39.9 to 253.8 psi)

    -

    -Normally Open

    155-8998 Axle Oil Cooler Temperature65 3.0C

    (149 5.4F )

    58C Min

    (136.4F Min)Normally Open

    174-4312 Park Brake Pressure8270 kPa MAX

    (1200 psi MAX)

    6890 345 kPa

    (1000 50 psi)

    A-B, Normally Open

    A-C, Normally Closed

    175-3244 Brake Oil Pressure10700 kPa MAX

    (1550 psi MAX)

    8960 537 kPa

    (1300 79 psi)

    A-B, Normally Open

    A-C, Normally Closed

    177-2313 Front Axle Oil Temperature100 3.0C

    (212 5.4F )

    92C Min

    (197.6F Min)Normally Closed

    177-2314 Rear Axle Oil Temperature115 3.0C

    (239 5.4F )

    106C Min

    (222.8F Min)Normally Closed

    3E-6450Primary Steering Pressure

    Secondary Steering Pressure

    1200 kPa MAX

    (174.0 psi MAX)

    700 100 kPa

    (102 14.5 psi)

    A-B Normally Open

    A-C Normally Closed

    7X-8549 Hydraulic Filter Bypass Pressure110.3 - 137.9 kPa

    (16 - 20 psi)

    86.2 - 103.4 kPa

    (12.5 - 15)Normally Open

    With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed

    condition can be maintained down to 170 kpa (25psi).

    Contact postion at the contacts of the harness connector.

    1

    2

    T

    This indicates that the component does not have a wire connected to ground. It is grounded bybeing fastened to the machine.

    This indicates that the component has a wire connected to it that is connected to ground.

    105-9344

    T

    Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

    The circle indicates that the component has screw terminals and a wire can be disconnected from it.

    PinSocket

    Fuse

    ComponentPart Number

    Pin or SocketNumber

    Receptacle

    Plug

    Wire, Cable, or HarnessAssembly Identification

    Normally closed switch that will open with an increase of a specific condition.

    No circle indicates that the wire cannot be disconnected from the component.

    Single Wire GroundConnectionConnector

    Pressure

    Symbol

    Temperature

    Symbol

    Level

    Symbol

    Flow

    Symbol

    Circuit BreakerSymbol

    Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

    Sender - A component that is used with a temperature or pressure gauge. The sender measuresthe temperature or pressure. Its resistance changes to give an indication to the gauge of thetemperature or pressure.

    Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it. The electromagnet canopen or close the switch part of the relay.

    Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil thatmakes an electromagnet when current flows through it. The electromagnet can open or closea valve or move a piece of metal that can do work.

    Harness And Wire Symbols

    Electrical Schematic Symbols And Definitions

    11

    22

    Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

    Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

    325-A135 PK-14

    AG-C4111-7898

    L-C123E-5179

    C-C4130-6795

    ** * *

    *

    CircuitNumberIdentification

    WireColor

    WireGauge

    AG-C3130-6795

    Harness identification letter(s) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

    200-L32 BK-14

    325-A135 PK-14

    Part Number ForConnector Assembly

    Harness identification codeThis example indicateswire 135 in harness "AG".

  • RENR4361-02VOL1

    30Page,Color2

    STARTING CIRCUIT.

    IMPLEMENT CONTROL CIRCUIT.

    CAT MON SYS CIRCUIT.

    PANEL LAMP CIRCUIT.

    WASHER/WIPER CIRCUIT.

    HEATER AND AIR CONDITIONER CIRCUIT.

    GROUND CIRCUIT.

    PAYLOAD MONITORING CIRCUIT.

    ENGINE CONTROL CIRCUIT.

    START AID CIRCUIT.

    TRANSMISSION CONTROL CIRCUIT.

    ALL DASHED LINES ARE ATTACHMENTS.

    WIRES THAT HAVE BATTERY VOLTAGEWHEN THE KEY SWITCH IS OFF.

    WIRES THAT HAVE BATTERY VOLTAGEWHEN THE KEY SWITCH IS ON.

    1

    2

    AC-C11552269

    1

    2

    AC-C21552269

    1 2

    AE-C11552269

    1 2

    AE-C21552269

    1 2

    AE-C31552269

    1 2

    AE-C41552269

    1 2

    AE-C51552269

    1 2

    AE-C61552269

    1 2

    AE-C71552269

    1

    2

    AE-C81552272

    3

    4

    1

    2

    3

    4

    AE-C93E3376

    1 2

    AE-C103E3364

    1 2

    AE-C113E3364

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    AE-C123E5179

    AF-C13E3367

    A

    B

    C

    AF-C23E3367

    A

    B

    C

    1

    2

    3

    4

    AF-C33E3376

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    AG-C19X0141

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    1

    2

    AG-C21552252

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    2

    AG-C71552269

    1

    2

    AG-C81552269

    1

    2

    AG-C93E3364

    1

    2

    AG-C103E3364

    1

    2

    AG-C31552269

    1

    2

    AG-C43E3364

    1

    2

    AG-C141552269

    1

    2

    AG-C153E3364

    1

    2

    AG-C131552269

    1

    2

    AG-C161552269

    1

    2

    AG-C51552269

    1

    2

    AG-C171552269

    1

    2

    AG-C61552269

    AG-C121552267

    A

    B

    C

    AG-C113E3370

    A

    B

    C

    ARC SUPPRESSOR HORNS189-3158

    1

    2

    AG-C181552269

    1

    2

    AK-C13E3364

    1

    2

    AK-C21552269

    1

    2

    AL-C11552269

    1

    2

    AL-C23E3364

    AM-C21552267

    A

    B

    C

    AM-C11552267

    A

    B

    C

    1

    2

    AN-C21552269

    1

    2

    3

    4

    5

    6

    AN-C33E3382

    AN-C11552267

    A

    B

    C

    1

    2

    3

    4

    5

    6

    7

    AP-C28N1532

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    AP-C38N1517

    1

    2

    AP-C41552269

    1

    2

    AP-C53E3364

    1

    2

    AP-C61552273

    3

    4

    5

    6

    1

    5

    2

    4

    3

    AP-C79X1054

    ARC SUPPRESSOR 1189-3158

    1

    2

    AP-C11552269

    A

    B

    AR-C11018107

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

    N

    1 2

    AR-C23E3364

    1 2

    AR-C33E3364

    1 2

    AR-C43E3364

    1 2

    AR-C53E3364

    1 2

    AR-C63E3364

    1 2

    AR-C73E3364

    1

    2

    AT-C11552269

    A

    B

    AT-C26D5256

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    M

    N

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    AT-C37X6222

    1

    2

    AU-C13E3382

    3

    4

    5

    6

    1

    2

    AV-C13E3382

    3

    4

    5

    6

    1

    5

    2

    3

    AW-C14Y6136

    1

    2

    AW-C23E3388

    3

    4

    5

    6

    7

    8

    1

    2

    AW-C41552269

    1

    2

    AW-C31552269

    1

    2

    AW-C51552269

    2

    1

    AX-C21552269

    AX-C31552267

    B

    C

    A

    1

    2

    AX-C13E3364

    1

    2

    AY-C11552273

    3

    4

    5

    6

    1

    2

    AY-C21552273

    3

    4

    5

    6

    1

    2

    3

    4

    5

    6

    7

    8

    AY-C31552264

    1

    2

    AY-C43E5179

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    2

    CA-C11552272

    3

    4

    1

    2

    CA-C31552269

    1

    2

    CA-C23E3364

    1

    2

    CA-C41552269

    CF-C91552267

    A

    B

    C

    1

    2

    CF-C71552269

    1

    2

    CF-C83E3364

    CF-C41552267

    A

    B

    C

    1

    2

    CF-C51552269

    1

    2

    CF-C63E3364

    1

    2

    CF-C33E5179

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    2

    CF-C11552269

    1

    2

    CF-C101552269

    1

    2

    CF-C21552269

    1

    2

    CF-C113E3364

    1

    2

    CG-C31552273

    3

    4

    5

    6

    1

    2

    CG-C63E5179

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    CG-C41552267

    A

    B

    C

    CG-C51552267

    A

    B

    C

    1

    2

    CG-C17T5957

    1

    2

    CG-C27T5957

    1

    2

    CH-C71552269

    1

    2

    CH-C83E3364

    1

    2

    CH-C93E3364

    1

    2

    CH-C101552269

    1 2 3 4 5 6 7 8 9 10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    51

    52

    53

    54

    55

    56

    57

    58

    59

    60

    61

    62

    63

    64

    65

    66

    67

    68

    69

    70

    CH-C21607689J1

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    CH-C48N1517

    1

    2

    CH-C61552269

    1

    2

    CH-C51552269

    CH-C163E3370

    A

    B

    C

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    CH-C11835784

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    1

    2

    CH-C141552273

    3

    4

    5

    6

    1

    2

    CH-C173E3382

    3

    4

    5

    6

    1

    2

    CH-C121552269

    1

    2

    CH-C113E3364

    CH-C131552267

    A

    B

    C

    1

    2

    CH-C151552269

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    CJ-C19X1343

    1

    2

    3

    4

    5

    6

    7

    CJ-C28N1533

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    CJ-C38N1518

    25

    1

    2

    CJ-C81552252

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    2

    CJ-C101552252

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1

    2

    CJ-C181552269

    1

    2

    CJ-C143E3364

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    CJ-C49X7147

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    CJ-C69X0141

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    CJ-C78N1518

    25

    1

    CJ-C201297163

    1

    CJ-C171297164

    CJ-C121552267

    B

    A

    C

    1

    2

    CJ-C151552269

    1

    2

    CJ-C91552272

    3

    4

    1

    2

    CJ-C131552269

    CJ-C191552267

    A

    B

    C

    CJ-C223E3370

    A

    B

    C

    1

    2

    3

    4

    5

    6

    7

    CJ-C118N1533

    1

    2

    CJ-C213E3364

    1

    2

    CJ-C161552269

    1

    2

    CJ-C53E3376

    3

    4

    1

    2

    CJ-C231552269

    1

    2

    CJ-C243E3364

    CK-C11552267

    A

    B

    C

    CK-C23E3370

    A

    B

    C

    BEACON128-6983

    RD

    BK

    GN-18

    GN-18

    ON OFF PILOT SOL203-4157

    WH-18

    BK-18

    OR-18 +24V

    GROUND

    SIGNAL

    LIFT CYL HEAD END PRESS SNSR124-4672

    WH-18

    BK-18

    OR-18 +24V

    GROUND

    SIGNAL

    LIFT CYL ROD END PRESS SNSR124-4672

    WH-18

    BK-18

    OR-18 +24V

    GROUND

    SIGNAL

    LIFT POS SENSOR169-0417

    RH FRONT TURN LAMP3E-6466

    RD-18

    BK-18

    LH FRONT TURN LAMP3E-6466

    RD-18

    BK-18

    RIDE CONTROL SOL 2174-4913

    GN-18

    GN-18

    BK-18

    BK-18

    HYD OIL LEVEL SW123-2993

    WH-18

    RD-14

    BU-14

    BK-14

    GN-18

    OR-14 MOTOR LOWER

    LOWER HOOD

    GROUND

    MOTOR RAISE

    +28V

    RAISE HOOD

    MOTOR HOOD CONTROL149-2612

    20A

    HOOD ACTUATOR BREAKER6T-3644

    15A

    ADEM ENGINE CONTROL BREAKER6T-3643

    15A

    RUNNING LAMP BREAKER3T-2662

    80A

    MAIN BREAKER9S-4693

    80A

    ALTERNATOR BREAKER9S-4693

    BK-16

    BK-16

    MAIN RELAY167-0138

    BK-18

    BK-18

    START RELAY125-1302

    WH-18

    WH-18

    XMSN REV 1 SOL147-5399

    WH-18

    WH-18

    XMSN FWD 2 SOL147-5399

    WH-18

    WH-18

    XMSN 4TH GEAR 3 SOL147-5399

    WH-18

    WH-18

    3RD GEAR 4 SOL147-5399

    WH-18

    WH-18

    2ND GEAR 5 SOL147-5399

    WH-18

    WH-18

    1ST GEAR 6 SOL147-5399

    XMSN OUTPUT SPEED SNSR189-5746

    BK-18

    WH-18

    G

    TU

    LH TURN STOP TAIL LAMP4Y-3460

    PU-18

    OR-18

    YL-18

    BK-16

    S

    TA

    LH BACKUP LAMP126-9288

    RD-20

    BK-20

    G

    TU

    RH TURN STOP TAIL LAMP4Y-3264

    PU-18

    OR-18

    YL-18

    BK-16

    S

    TA

    RH BACKUP LAMP126-9288

    RD-20

    BK-20

    87a 8785

    8630

    BACKUP ALARM RELAY4Y-6135

    LICENSE PLATE LAMP5A-3808

    YL-18

    LH STOP TAIL PARK LAMP135-0426

    RD-18

    WH-18

    BK-18

    S

    T

    LH REAR TURN LAMP162-2073

    RD-18

    BK-18

    RH REAR TURN LAMP162-2073

    BK-18

    BK-18

    RH STOP TAIL PARK LAMP135-0426

    RD-18

    WH-18

    BK-18

    S

    T

    MOTOR

    FRONT WASHER7T-8890

    MOTOR

    REAR WASHER7T-8890

    BU-16

    RD-16

    BK-16

    PARK BRAKE PRESS SW174-4312

    BU-16

    RD-16

    BK-16

    BRAKE OIL PRESS SW175-3244

    12 3

    BK-18

    BK-18

    AC PRESS SW114-5333

    ARC SUPPRESSOR189-3158

    ALT

    + R

    ALTERNATOR185-5294 65A

    ENGINE GROUND 1

    ENGINE GROUND 2

    DISCONNECT SW7N-0718

    WH-18

    PU-18

    START AID SOL3E-6333

    GN-18

    GN-18

    REVERSING FAN SOL118-9701(CUSTOM)

    MOTOR

    HOOD ACTUATOR MOTOR161-4001

    BK

    RD

    3

    2

    HOOD ACTUATOR SW146-0240

    RD-18

    BK-18

    WH-181

    BK-18

    PK-18

    FUEL LEVEL SENDER157-8858

    BU-16

    RD-16

    BK-16

    SUPPLEMENTAL STEERING PRESS SW3E-6450

    LEFT FRAME GROUND

    BLOCK AS8C-6358

    RIGHT FRAME GROUNDNEGPOS

    12V BATTERY 19X-3404

    NEGPOS

    12V BATTERY 29X-3404

    NEGPOS

    12V BATTERY 39X-3404

    NEGPOS

    12V BATTERY 49X-3404

    LH TURN CLEARANCE LAMP4Y-3580

    YL-18

    PU-18

    LH HI LOW BEAM HEADLAMP4Y-4580

    RH TURN CLEARANCE LAMP4Y-3263

    YL-18

    PU-18

    RH HI LOW BEAM HEADLAMP4Y-4580

    MAIN RELAY 2159-9108

    ANALOGSENSORPOWER

    ANALOGSENSORRETURN

    THROTTLESENSORPOWER+8VOLTS

    THROTTLESENSORRETURN

    CATDATALINK+

    CATDATALINK-

    DIGITALOUT4:

    REVERSINGFAN

    TURBOINLETPRESSURESENSORSIG

    DOUT9:ETHERRELAYCOIL

    +24VOLTS

    SW

    1:

    ETHERSWITCHINPUTFROM

    CAB

    SW

    2:GROUNDLEVELSHUTDOWNSW

    (N/C)

    TACHO+

    ENGINESPDSIG

    TOPWRTRAIN

    SW

    3:GROUNDLEVELSHUTDOWNSW

    (N/0)

    PWM

    OUT+3:VARIABLESPDFANCONTROL

    SW

    9:

    REVERSINGFANRESETSW

    (N/O)

    SW

    10:REVERSINGFANRESETSW

    (N/C)

    +BATTERY

    PWM

    OUT-3:VARIABLESPDFANCONTROL

    +BATTERY

    +BATTERY

    -BATTERY

    -BATTERY

    PWM

    IN1:THROTTLEPEDALPOSITIONSIG

    SW

    20:

    KEYON+24VOLTS

    TRANSLUBEOIL

    TEMPSENSOR

    -BATTERY

    PRESSSENSORSUPPLY+5V

    PRESSSENSORRETURN-

    AIH

    RELAY-

    DOUT5:

    AIH

    RELAY+24VOLTS2AMP

    ATMOSPHERIC

    PRESSURESENSORSIGNAL

    FUELPRESSURE

    ANALOGTEMPERATURESENSORCOMMON

    +12VFANSPEEDSENSOR

    PASSIVESDP+3TDCSERVPROBE

    PASSIVESDP-3

    TDCSERVPROBE

    ANALOGIN

    5:OIL

    PRESSURESENSORSIG

    PSVANALOGIN

    9:

    COOLANTTEMPSIG

    PSVANALOGIN

    10:

    FUELTEMPSIG

    PSVANALOGIN

    12:

    INTAKEAIR

    TEMP

    INJE

    CTOR1HI-SIDE

    INJE

    CTOR2HI-SIDE

    INJE

    CTOR3HI-SIDE

    INJE

    CTOR4HI-SIDE

    ANALOGIN

    13:TURBOOUTLETPRESSURE

    INJE

    CTOR1&2COMMON

    INJE

    CTOR3&4COMMON

    INJE

    CTOR5&6COMMON

    PASSIVESPD+1:

    CRANKSHAFTRPM

    PASSIVESPD-1:

    CRANKSHAFTRPM

    INJE

    CTOR5HI-SIDE

    INJE

    CTOR6HI-SIDE

    PASSIVESPD+2:

    CAMSHAFTRPM

    PASSIVESPD-2:

    CAMSHAFTRPM

    ADEM III ENGINE CONTROL178-3091

    AIR

    FILTERRESTRICTEDINDICATOR

    AIR

    INLETHEATERINDICATOR

    SERVICEINTERVALINDICATOR

    VARIABLE SPEED FAN SOL148-2350

    OR-18

    YL-18GROUND

    +5V

    SIGNAL GN-18

    ATMOSPHERIC PRESS SENSOR194-6724

    SIGNAL

    GROUND

    INTAKE MAN AIR TEMP SNSR130-9811

    SIGNAL

    GROUND

    CRANKSHAFT SPEED TIMING SNSR189-9266

    SIG-

    SIG+

    CAMSHAFT SPEED TIMING SNSR188-7513

    OR-18

    YL-18GROUND

    +5V

    SIGNAL GN-18

    TURBO OUTLET PRESS SENSOR194-6724

    SIGNAL

    GROUND

    COOLANT TEMP SENSOR130-9811

    OR-18

    YL-18GROUND

    +5V

    SIGNAL GN-18

    OIL PRESSURE SENSOR194-6725

    HYD FILTER BYPASS SW7X-8549

    BK-18

    GN-18

    T

    FRONT AXLE MONITOR OIL TEMP SW177-2313

    MOTOR

    FUEL PRIMING PUMP162-2211

    87a87

    85

    86

    30

    START AID RELAY3E-5239

    20A

    UNSWITCHED FUSE BREAKER (CAB)6T-3644

    WH-18

    BK-18

    OR-18 +8 VOLTS

    GROUND

    SIGNAL

    TORQUE CONVERTOR TEMP SENSOR118-7226

    XMSN FILTER BYPASS SW164-7577

    BK-18

    BK-18

    GROUND

    SIGNAL

    FUEL TEMP SENSOR130-9811

    BACKUP ALARM123-6449

    BK-18

    BK-18

    BACKUP ALARM 1123-6449

    BK-18

    BK-18

    LH FRONT FLOOD172-9973

    RH FRONT FLOOD172-9973

    LH FRONT CAB FLOODLAMP176-0780

    LH FRONT CAB FLOODLAMP 2176-0780

    RH FRONT CAB FLOODLAMP176-0780

    LH REAR CAB FLOODLAMP176-0780

    RH FRONT CAB FLOODLAMP 2176-0780

    RH REAR CAB FLOODLAMP176-0780

    RH REAR FLOODLAMP172-9973

    LH REAR FLOODLAMP172-9973

    LH REAR FLOODLAMP 2172-9973

    RH REAR FLOODLAMP 2172-9973

    LH FORWARD HORN 2174-7875

    RH FORWARD HORN 2163-1201

    BK-18

    WH-18

    OR-18 +V

    SIGNAL

    GROUND

    TILT POSITION SENSOR169-0417

    RACKBACK PROP SOL174-4913

    DUMP PROP SOL174-4913

    LIFT PROP SOL174-4913

    LOWER PROP SOL174-4913

    RIDE CONTROL SOL 1174-4913

    GN-18

    GN-18

    GROUND LEVEL SHUTDOWN SW158-6634

    RD-18WH-18

    BK-18

    LH FRONT-CAB FLOODLAMP 3176-0780

    RH FRONT CAB FLOODLAMP 3176-0780

    CYL HEADSOL 1128-7991

    CYL HEADSOL 2128-7991

    CYL HEADSOL 3128-7991

    CYL HEADSOL 4128-7991

    CYL HEADSOL 5128-7991

    CYL HEADSOL 6128-7991

    GROUND

    SIGNAL

    XSMN LUBE OIL TEMP SENSOR130-9811

    WH-18

    BK-18

    OR-18 +8 VOLTS

    GROUND

    SIGNAL

    HYDRAULIC OIL TEMP SENSOR118-7226

    RH FORWARD HORN163-1201

    LH FORWARD HORN174-7875

    AUX LIFT PROP SOL174-4913

    AUX LOWER PROP SOL174-4913

    OR-18

    YL-18GROUND

    +5V

    SIGNAL GN-18

    TURBO INLET PRESSURE SENSOR194-6722

    OR-18

    YL-18GROUND

    +5V

    SIGNAL GN-18

    FUEL PRESSURE SENSOR194-6725

    PRODUCT LINK ECM209-6417

    CAT DATA LINK -

    CAT DATA LINK +

    KEYSWITCH INPUT

    ALTERNATOR R TERM INPUT

    GPS ANTENNA

    VHF ANTENNA

    GROUND

    + BATTERY

    GPS ANTENNAVHF ANTENNA

    1803837

    GN-16

    GN-16

    AC COMPRESSOR (CLUTCH SOL)141-9676

    ENGINE GROUND 3

    AXLE OIL COOLER CLUTCH168-6452

    BK-18

    BK-18

    BK-18

    BK-18

    T

    REAR AXLE MONITOR OIL TEMP SW177-2314

    BK-18

    BK-18

    T

    AXLE OIL COOLER TEMP SW155-8998

    1

    2

    CX-C63E8969

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1 2

    CX-C17E6513

    1 2

    CX-C27E6513

    1 2

    CX-C37E6513

    1 2

    CX-C57E6513

    1 2

    CX-C47E6513

    1 2

    CX-C77E6513

    1

    2

    CY-C21552269

    1

    2

    CY-C11552269

    1

    2

    EG-C61552269

    1

    2

    EG-C73E3364

    1

    2

    EG-C31552269

    1

    2

    EG-C43E3364

    1

    2

    EG-C23E3382

    3

    4

    5

    6

    1

    2

    EG-C51552273

    3

    4

    5

    6

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    EG-C19X0141

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    1

    2

    EH-C13E3364

    1

    2

    EH-C21552269

    1

    2

    EJ-C13E3364

    1

    2

    EJ-C21552269

    1

    2

    3

    EL-C14Y4217

    1

    2

    EL-C21552269

    1

    2

    EL-C33E3364

    1

    2

    3

    4

    5

    6

    EL-C43E3382

    1

    2

    3

    EN-C14Y4217

    1

    2

    EN-C21552269

    1

    2

    EN-C33E3364

    1

    2

    3

    4

    5

    6

    EN-C41552273

    1

    2

    ET-C11552269

    1

    2

    EW-C21552269

    1

    2

    EW-C13E3364

    1

    2

    HA-C13E3364

    1

    2

    HA-C21552269

    1

    2

    J-C11552269

    KK-C12G1830

    1 2 3 4 5 6 7 8 9 10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    25

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36

    37

    38

    39

    40

    41

    42

    43

    44

    45

    46

    47

    48

    49

    50

    51

    52

    53

    54

    55

    56

    57

    58

    59

    60

    61

    62

    63

    64

    65

    66

    67

    68

    69

    70

    K-C11607690

    J2

    1

    2

    K-C131552252

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    K-C43E3370

    A

    B

    C

    1

    2

    K-C81552269

    1

    2

    K-C101552269

    1

    2

    K-C61552269

    1

    2

    K-C51552269

    K-C73E3370

    A

    B

    C

    K-C93E3370

    A

    B

    C

    K-C113E3370

    A

    B

    C

    1

    2

    K-C123E3364

    1

    2

    K-C21552269

    1

    2

    K-C31552269

    1

    2

    MC-C11552273

    3

    4

    5

    6

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    MC-C27X6222

    1

    2

    TX-C11552269

    1

    2

    TX-C23E3364

    1

    2

    Y-C21552269

    1

    2

    Y-C31552269

    1

    2

    Y-C51552269

    1

    2

    Y-C11552269

    1

    2

    Y-C61552269

    1

    2

    Y-C41552269

    18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

    A

    B

    C

    D

    E

    F

    G

    H

    I

    J

    K

    L

    200-Y11 BK-14

    200-Y10 BK-14

    200-Y12 BK-14

    200-Y7BK-14

    615-Y5YL-14

    615-Y6YL-14

    615-Y8YL-14

    615-Y9YL-14

    603-J1 PK-14

    200-J2 BK-14

    H716-AE6WH-14

    H716-AE6WH-14

    H716-AE9WH-18

    H716-AE9WH-18

    H716-AE8WH-18

    H716-AE8WH-18

    H716-AE10WH-18

    H716-AE10WH-18

    H716-AE7WH-14

    H716-AE12WH-18

    H716-AE12WH-18

    H716-AE13WH-18

    H716-AE13WH-18

    H716-AE11WH-18

    H716-AE11WH-18

    H716-AE14WH-18

    H716-AE14WH-18

    138-AE1GN-18

    138-AE1GN-18

    138-AE1GN-18

    251-AE2BK-18

    251-AE2BK-18

    251-AE2BK-18

    E416-AE20 PU-18

    E416-AE20 PU-18

    E416-AE20 PU-18

    C529-AE3GY-18

    C529-AE3GY-18

    C529-AE3GY-18H713-AE4PK-18

    H713-AE4PK-18

    H713-AE4PK-18

    H714-AE5OR-18

    H714-AE5OR-18

    H714-AE5OR-18

    H717-AE15 BR-18

    H717-AE15 BR-18

    H717-AE15 BR-18

    E919-AE16 YL-18

    E919-AE16 YL-18

    E919-AE16 YL-18

    E920-AE17 BR-18

    E920-AE17 BR-18

    E920-AE17 BR-18

    E921-AE18 PK-18

    E921-AE18 PK-18

    E921-AE18 PK-18

    E922-AE19 GN-18

    E922-AE19 GN-18

    E922-AE19 GN-18

    E/H CONTROL MANIFOLD

    138-AF1 GN-18 138-AF2 GN-18

    138-AF3 GN-18

    251-AF4 BK-18 251-AF5 BK-18

    251-AF6 BK-18E416-AF7 PU-18

    C529-AF8GY-18

    975-AK1WH-18976-AK2OR-18

    975-AL1 WH-18N939-AL2 GN-18

    114-AG1 RD-18 114-AG1RD-18 114-AG3 RD-18

    114-AG3RD-18

    114-AG2 RD-18

    114-AG2 RD-18106-AG5 WH-18

    106-AG5WH-18 106-AG7 WH-18

    106-AG7WH-18

    106-AG6WH-18

    106-AG6 WH-18

    200-AG9 BK-14

    200-AG9BK-14

    200-AG11BK-18

    200-AG11 BK-18

    200-AG10 BK-18

    200-AG10BK-18

    200-AG12 BK-14

    200-AG12BK-14 200-AG14 BK-14

    200-AG14BK-14

    200-AG13 BK-14

    200-AG13 BK-14

    953-AG16 GY-18953-AG16GY-18

    953-AG18 GY-18

    953-AG18GY-18

    953-AG17GY-18

    953-AG17 GY-18

    322-AG19 GY-18322-AG19GY-18 322-AG21 GY-18

    322-AG21GY-18

    322-AG20 GY-18

    322-AG20 GY-18

    619-AG27 GN-14

    619-AG27GN-14 619-AG29 GN-14

    619-AG29GN-14

    619-AG28 GN-14

    619-AG28 GN-14

    975-AG39 WH-18

    975-AG39WH-18 975-AG41 WH-18

    975-AG41WH-18

    975-AG40WH-18

    975-AG40 WH-18

    138-AG4 GN-18

    138-AG4GN-18

    138-AG4GN-18

    138-AG4GN-18

    251-AG15 BK-18

    251-AG15BK-18

    251-AG15BK-18

    251-AG15BK-18

    E416-AG22 PU-18

    E416-AG22PU-18

    E416-AG22PU-18

    E416-AG22PU-18

    C529-AG23 GY-18

    C529-AG23GY-18

    C529-AG23GY-18

    C529-AG23GY-18

    C530-AG24 BU-18

    C530-AG24BU-18

    C530-AG24BU-18

    605-AG25 YL-18

    605-AG25YL-18

    605-AG25 YL-18

    606-AG26GY-18

    606-AG26GY-18

    606-AG26 GY-18

    H713-AG30 PK-18

    H713-AG30PK-18

    H713-AG30PK-18

    H713-AG30PK-18

    H714-AG31 OR-18

    H714-AG31OR-18

    H714-AG31OR-18

    H714-AG31OR-18

    H716-AG32 WH-14

    H716-AG32WH-14

    H716-AG32WH-14

    H716-AG32WH-14

    H717-AG33 BR-18

    H717-AG33BR-18

    H717-AG33BR-18

    H717-AG33BR-18

    E919-AG35 YL-18

    E919-AG35YL-18

    E919-AG35YL-18

    E919-AG35YL-18

    E920-AG36 BR-18

    E920-AG36BR-18

    E920-AG36BR-18

    E920-AG36BR-18

    E921-AG37 PK-18

    E921-AG37PK-18

    E921-AG37PK-18

    E921-AG37PK-18

    E922-AG38 GN-18

    E922-AG38GN-18

    E922-AG38GN-18

    E922-AG38GN-18

    N939-AG8 GN-18

    N939-AG8GN-18

    N939-AG8GN-18

    976-AG42 OR-18

    976-AG42OR-18

    976-AG42OR-18

    FRONT FRAME

    BUSS BAR 7V-9275

    308-AP11 YL-18

    308-AP11 YL-18

    306-AP22 GN-18

    306-AP22 GN-18

    177-AP14 RD-4

    177-AP1RD-8

    304-AP17 WH-8

    304-AP17 WH-8

    304-AP17 WH-8

    112-AP12 PU-4

    112-AP12 PU-4

    112-AP12 PU-4

    109-AP28 RD-4

    109-AP28 RD-4

    109-AP28 RD-4

    101-AP3 RD-14

    101-AP3 RD-14

    101-AP4 RD-10

    101-AP4 RD-10

    101-AP5 RD-14

    101-AP5 RD-14

    175-AP6 RD-14

    175-AP6RD-14

    175-AP6RD-14

    A300-AP26 GN-18

    A300-AP26 GN-18

    A300-AP26 GN-18397-AP16 OR-14

    397-AP16 OR-14

    397-AP16 OR-14

    A301-AP30 WH-18

    A301-AP30 WH-18

    A301-AP30 WH-18

    200-AP23 BK-14

    200-AP23 BK-14

    200-AP23 BK-14

    398-AP15 BU-14

    398-AP15 BU-14 398-AP15 BU-14

    101-AP13 RD-4

    101-AP13 RD-4

    101-AP13 RD-4

    110-AP29 RD-10

    110-AP29 RD-10

    110-AP29 RD-10

    102-AP20 RD-14

    102-AP20 RD-14

    102-AP20 RD-14

    200-AP10 BK-18

    200-AP10 BK-18

    200-AP10 BK-18

    975-AP25 WH-18

    975-AP25 WH-18

    975-AP25 WH-18

    177-AP14 RD-4

    POWER DISTRIBUTION PANEL

    POWER DISTRIBUTION PANEL

    975-AR7WH-18

    975-AR7WH-18975-AR8WH-18

    975-AR8WH-18

    975-AR9WH-18

    975-AR10WH-18975-AR10WH-18

    975-AR12WH-18

    975-AR12WH-18

    975-AR11 WH-18

    975-AR14WH-18975-AR14WH-18

    975-AR13WH-18

    975-AR13WH-18

    975-AR15WH-18

    975-AR15WH-18

    751-AR2GN-18

    751-AR2GN-18751-AR2GN-18

    752-AR1YL-18

    752-AR1YL-18

    752-AR1YL-18

    754-AR4BU-18

    754-AR4BU-18

    754-AR4BU-18

    755-AR5OR-18755-AR5OR-18

    755-AR5OR-18

    900-AR3PU-18

    900-AR3PU-18

    900-AR3PU-18

    901-AR6WH-18901-AR6WH-18

    901-AR6WH-18

    TRANSMISSION

    E901-AT5 GN-18

    E901-AT5 GN-18

    E900-AT3 WH-18

    E900-AT3 WH-18

    752-AT2 YL-18 752-AT2 YL-18751-AT1 GN-18

    751-AT1 GN-18

    900-AT7 PU-18

    900-AT7 PU-18

    754-AT4 BU-18754-AT4 BU-18

    755-AT6 OR-18

    755-AT6 OR-18

    901-AT8 WH-18

    901-AT8 WH-18

    975-AT9 WH-18

    975-AT9 WH-18

    200-AU5 BK-18

    200-AU5BK-18

    612-AU2 GY-18

    612-AU2GY-18

    605-AU1 YL-18

    605-AU1YL-18

    604-AU4 OR-18

    604-AU4OR-18

    617-AU3 BR-18

    617-AU3BR-18

    606-AV1 GY-18

    606-AV1GY-18

    612-AV2 GY-18

    612-AV2GY-18

    614-AV3 PU-18

    614-AV3PU-18

    604-AV4 OR-18

    604-AV4OR-18

    200-AV5 BK-18

    200-AV5BK-18

    200-AW5BK-14

    200-AW5 BK-14200-AW10 BK-14

    200-AW10 BK-14

    200-AW3BK-14

    200-AW3BK-14

    200-AW3BK-14

    608-AW1GN-14608-AW1 GN-14608-AW11 GN-14

    608-AW11 GN-14

    608-AW12 GN-14

    608-AW12 GN-14

    612-AW6GY-18

    612-AW6 GY-18612-AW13 GY-18612-AW13 GY-18

    321-AW7BR-18321-AW7BR-18

    321-AW7BR-18

    614-AW8PU-18614-AW8PU-18

    614-AW8 PU-18

    975-AW2WH-18

    975-AW2WH-18

    975-AW2WH-18

    130-AW4RD-18130-AW4RD-18

    130-AW4RD-18

    200-AY1BK-14

    200-AY1 BK-14200-AY12 BK-18

    200-AY12 BK-18

    200-AY12 BK-18

    200-AY12 BK-18

    200-AY13 BK-14

    200-AY13 BK-14

    200-AY13 BK-14

    200-AY2BK-14

    200-AY2 BK-14200-AY14 BK-18200-AY14 BK-18

    200-AY14 BK-18

    200-AY15 BK-14

    200-AY15 BK-14

    200-AY15 BK-14

    604-AY4OR-18

    604-AY4 OR-18604-AY16 OR-18604-AY16 OR-18

    604-AY16 OR-18

    604-AY17 OR-18

    604-AY17 OR-18

    604-AY17 OR-18

    604-AY17 OR-18

    612-AY22 GY-18

    612-AY22 GY-18

    612-AY22GY-18612-AY20 GY-18612-AY20 GY-18

    612-AY20 GY-18

    612-AY21 GY-18

    612-AY21 GY-18

    612-AY21 GY-18

    612-AY21 GY-18

    614-AY8PU-18614-AY8 PU-18

    614-AY19 PU-18

    614-AY19 PU-18

    614-AY19 PU-18614-AY18 PU-18

    614-AY18 PU-18

    614-AY18 PU-18

    614-AY18 PU-18

    617-AY9BR-18

    617-AY9BR-18

    617-AY9 BR-18617-AY9 BR-18

    605-AY6YL-18

    605-AY6YL-18

    605-AY6 YL-18605-AY6 YL-18

    606-AY5GY-18

    606-AY5GY-18606-AY5 GY-18

    606-AY5 GY-18

    606-AY5 GY-18

    608-AY7 GN-14

    608-AY7 GN-14608-AY7GN-14

    608-AY7GN-14

    975-AY10 WH-18

    975-AY10 WH-18

    975-AY10 WH-18

    975-AY10 WH-18

    130-AY11 RD-18

    130-AY11 RD-18

    130-AY11 RD-18

    130-AY11 RD-18

    321-AY3 BR-18

    321-AY3 BR-18321-AY3BR-18

    321-AY3BR-18

    JAPAN ROADING

    JAPAN ROADING

    200-CF1BK-14

    200-CF1 BK-14200-CF12 BK-14

    200-CF12 BK-14

    200-CF13 BK-18

    200-CF13 BK-18

    200-CF11 BK-18

    200-CF11 BK-18

    200-CF2BK-14

    200-CF2 BK-14200-CF15 BK-14

    200-CF15 BK-14

    200-CF16 BK-18

    200-CF16 BK-18 200-CF14 BK-18

    200-CF14 BK-18

    604-CF4OR-18

    604-CF4 OR-18604-CF17 OR-18

    604-CF17 OR-18

    604-CF18 OR-18

    604-CF18 OR-18

    608-CF7GN-14

    608-CF7 GN-14608-CF19 GN-14

    608-CF19 GN-14

    608-CF20 GN-14

    608-CF20 GN-14

    605-CF5YL-18

    605-CF5YL-18

    605-CF5YL-18

    606-CF6GY-18

    606-CF6GY-18

    606-CF6GY-18

    614-CF8PU-18614-CF8PU-18

    614-CF8PU-18

    617-CF9BR-18617-CF9BR-18

    617-CF9BR-18

    SHOWN WITHBRAKE ON

    SHOWN WITHBRAKE OFF

    200-CG1 BK-18200-CG1 BK-18

    201-CK1BK-18417-CK2GY-18

    201-CJ39 BK-18

    201-CJ39 BK-18

    201-CJ60 BK-18

    201-CJ60 BK-18

    201-CJ60 BK-18201-CJ61 BK-18

    201-CJ61 BK-18

    201-CJ61 BK-18

    605-CJ67 YL-18

    605-CJ67 YL-18

    605-CJ67 YL-18

    605-CJ52 YL-18

    605-CJ52 YL-18

    605-CJ66 YL-18

    605-CJ66 YL-18

    605-CJ66 YL-18

    606-CJ53 GY-18

    606-CJ53 GY-18606-CJ69 GY-18

    606-CJ69 GY-18

    606-CJ69 GY-18

    606-CJ68 GY-18

    606-CJ68 GY-18

    606-CJ68 GY-18

    614-CJ55 PU-18

    614-CJ55 PU-18

    614-CJ71 PU-18

    614-CJ71 PU-18

    614-CJ71 PU-18

    614-CJ70 PU-18

    614-CJ70 PU-18

    614-CJ70 PU-18

    617-CJ56 BR-18

    617-CJ56 BR-18

    617-CJ73 BR-18

    617-CJ73 BR-18

    617-CJ73 BR-18

    617-CJ72 BR-18

    617-CJ72 BR-18

    617-CJ72 BR-18

    K933-CJ15 GN-18

    K933-CJ78 GN-18975-CJ57 WH-18

    975-CJ57 WH-18

    975-CJ76 WH-18

    975-CJ76 WH-18

    975-CJ76 WH-18

    975-CJ75 WH-18

    975-CJ75 WH-18

    975-CJ75 WH-18

    605-CJ66 YL-18

    606-CJ69 GY-18614-CJ70 PU-18

    975-CJ76 WH-18

    321-CJ50 BR-18

    321-CJ50 BR-18

    321-CJ50 BR-18

    321-CJ50 BR-18

    604-CJ51 OR-18

    604-CJ51 OR-18

    604-CJ51 OR-18

    604-CJ51 OR-18

    608-CJ54 GN-14

    608-CJ54 GN-14

    608-CJ54 GN-14

    608-CJ54 GN-14

    138-CJ22 GN-18

    138-CJ22 GN-18

    138-CJ22 GN-18

    138-CJ22 GN-18

    138-CJ22 GN-18

    106-CJ20 WH-18

    106-CJ20 WH-18

    106-CJ20 WH-18106-CJ20 WH-18

    106-CJ20 WH-18

    N939-CJ44 GN-18

    N939-CJ44 GN-18

    N939-CJ44 GN-18

    N939-CJ44 GN-18N939-CJ44 GN-18

    251-CJ23 BK-18251-CJ23 BK-18

    251-CJ23 BK-18

    251-CJ23 BK-18

    251-CJ23 BK-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    953-CJ24 GY-18

    322-CJ25 GY-18322-CJ25 GY-18

    322-CJ25 GY-18

    322-CJ25 GY-18

    322-CJ25 GY-18

    E416-CJ30 PU-18E416-CJ30 PU-18

    E416-CJ30 PU-18

    E416-CJ30 PU-18

    E416-CJ30 PU-18

    C529-CJ28 GY-18C529-CJ28 GY-18

    C529-CJ28 GY-18

    C529-CJ28 GY-18

    C529-CJ28 GY-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    C530-CJ29 BU-18

    619-CJ102 GN-14

    619-CJ102 GN-14

    619-CJ102 GN-14

    619-CJ102 GN-14

    619-CJ102 GN-14

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H713-CJ37 PK-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H714-CJ38 OR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    H717-CJ43 BR-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E919-CJ31 YL-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E920-CJ32 BR-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E921-CJ33 PK-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    E922-CJ34 GN-18

    976-CJ27 OR-18

    976-CJ27 OR-18

    976-CJ27 OR-18

    976-CJ27 OR-18

    976-CJ27 OR-18

    417-CJ40 GY-18

    417-CJ40 GY-18

    417-CJ40 GY-18

    417-CJ40 GY-18

    447-CJ41 PK-18

    447-CJ41 PK-18

    447-CJ41 PK-18

    447-CJ41 PK-18

    611-CJ101 PU-14

    611-CJ101 PU-14

    611-CJ101 PU-14

    611-CJ101 PU-14

    611-CJ101 PU-14

    617-CJ72 BR-18

    CBL-AA1RD-00

    CBL-CC1RD-00

    CBL-EE1RD-00

    CBL-FF1 RD-00

    CBL-GG1 BK-00

    CBL-G

    G2BK-00

    CBL-HH1 BK-00

    CBL-KK1BK-00

    CBL-KK2RD-00

    JAPANESE ROADING LIGHTING

    114-EH1RD-18

    114-EJ1 RD-18

    322-EH2GY-18

    322-EJ2 GY-18

    200-EL6 BK-14

    200-EL5 BK-14200-EL4 BK-14

    200-EL4 BK-14

    611-EL1 PU-14611-EL1 PU-14

    617-EL2 BR-18

    617-EL2 BR-18

    619-EL9 GN-14

    619-EL9 GN-14

    114-EL3 RD-18

    114-EL3 RD-18

    322-EL7 GY-18

    322-EL7 GY-18

    605-EL8 YL-18

    605-EL8 YL-18

    200-EN4BK-14

    200-EN4BK-14 200-EN5BK-14

    200-EN6 BK-14

    611-EN1 PU-14

    611-EN1PU-14

    614-EN2 PU-18614-EN2PU-18

    114-EN3RD-18

    114-EN3RD-18

    322-EN7GY-18

    322-EN7GY-18

    606-EN8GY-18

    606-EN8GY-18

    619-EN9GN-14

    619-EN9GN-14

    114-EG1 RD-16114-EG1 RD-16

    114-EG3 RD-18

    114-EG3RD-18

    114-EG2RD-18

    114-EG2RD-18

    200-EG9 BK-14

    200-EG9 BK-14 200-EG11BK-14

    200-EG11 BK-14

    200-EG10BK-14

    200-EG10BK-14200-EG12 BK-14 200-EG12 BK-14 200-EG14BK-14

    200-EG14 BK-14

    200-EG13BK-14200-EG13BK-14

    322-EG20 GY-16

    322-EG20 GY-16 322-EG22GY-18

    322-EG22 GY-18

    322-EG21GY-18

    322-EG21GY-18

    619-EG6 GN-14

    619-EG6 GN-14 619-EG4GN-14

    619-EG4 GN-14

    619-EG5GN-14

    619-EG5GN-14

    611-EG18 PU-14 611-EG18 PU-14 611-EG15PU-14

    611-EG15PU-14

    611-EG16PU-14

    611-EG16 PU-14

    617-EG7 BR-18

    617-EG7BR-18

    617-EG7BR-18

    614-EG8 PU-18

    614-EG8PU-18

    614-EG8 PU-18

    605-EG19 YL-18

    605-EG19YL-18

    605-EG19YL-18

    606-EG17 GY-18

    606-EG17GY-18

    606-EG17 GY-18

    200-ET2 BK-18308-ET1 YL-18

    JAPAN

    DESIGN CONTROL P401

    COMPONENTS ARE SHOWN INSTALLED ON A FULLYOPERABLE MACHINE WITH THE KEY AND ENGINE OFFAND XMSN SHIFTER IN NEUTRAL

    E455-CG7 BR-18

    E455-CG7 BR-18

    201-CG2 BK-18

    201-CG2 BK-18201-CG15 BK-18

    201-CG15 BK-18

    201-CG16 BK-18

    201-CG16 BK-18

    962-CG3 OR-18

    962-CG3 OR-18

    962-CG3 OR-18

    419-CG4 YL-18

    419-CG4 YL-18

    419-CG4 YL-18

    432-CG5 PK-18

    432-CG5 PK-18

    432-CG5 PK-18

    442-CG6 GY-18

    442-CG6 GY-18

    442-CG6 GY-18

    496-CG10 WH-18

    496-CG10 WH-18

    496-CG10 WH-18

    G764-CG11 PK-18

    G764-CG11 PK-18

    G764-CG11 PK-18

    201-AN2 BK-18

    201-AN2 BK-18

    442-AN3 GY-18

    442-AN3 GY-18

    496-AN4 WH-18

    496-AN4 WH-18

    HEUICONNECTOR

    TIMING CALPROBE

    A893-AX3OR-18

    513-CH24OR-18

    513-CH25OR-18

    513-CH23OR-18522-CH17WH-18

    522-CH16WH-18

    522-CH18WH-18

    522-CH18WH-18

    522-CH18WH-18

    403-CH31GN-18

    403-CH31GN-18

    326-CH10RD-18

    326-CH10RD-18

    326-CH10RD-18

    521-CH12YL-18

    521-CH12YL-18

    521-CH12YL-18

    109-CH56RD-4

    109-CH56RD-4

    109-CH56RD-4

    304-CH34WH-8

    304-CH34WH-8

    304-CH34WH-8

    CBL-JJ1 BK-00

    CBL-LL1RD-00

    101-CJ97RD-4

    101-CJ97 RD-4

    101-CJ97 RD-4

    A982-CH26BR-18

    A982-CH26BR-18

    A982-CH26BR-18

    A982-CH26BR-18

    944-CH20OR-18

    944-CH20OR-18

    944-CH20OR-18

    944-CH20OR-18

    945-CH21BR-18

    945-CH21BR-18

    945-CH21BR-18

    945-CH21BR-18

    R974-CH28OR-18

    R974-CH28OR-18

    R974-CH28OR-18

    R974-CH28OR-18

    150-CH19OR-18

    150-CH19OR-18

    150-CH19OR-18

    150-CH19OR-18

    A307-CH22GY-18

    A307-CH22GY-18

    A307-CH22GY-18 A307-CH22GY-18

    F762-CH46GY-18

    F762-CH46GY-18

    F762-CH46 GY-18F762-CH46 GY-18

    201-CJ64 BK-18

    201-CJ64 BK-18

    201-CJ64 BK-18

    419-CJ6 YL-18

    419-CJ6 YL-18

    419-CJ6 YL-18

    419-CJ6 YL-18

    432-CJ8 PK-18

    432-CJ8 PK-18

    432-CJ8 PK-18

    432-CJ8 PK-18

    E455-CJ13 BR-18

    E455-CJ13 BR-18

    E455-CJ13 BR-18

    E455-CJ13 BR-18

    506-CJ11 PU-18

    506-CJ11 PU-18

    506-CJ11 PU-18

    506-CJ11 PU-18

    507-CJ12 WH-18

    507-CJ12 WH-18

    507-CJ12 WH-18

    507-CJ12 WH-18

    496-CJ10 WH-18

    496-CJ10 WH-18

    496-CJ10 WH-18

    496-CJ10 WH-18

    G764-CJ14 PK-18

    G764-CJ14 PK-18

    G764-CJ14 PK-18

    G764-CJ14 PK-18

    101-AP2 RD-12

    101-AP2 RD-12 174-AP21 RD-12

    174-AP21 RD-12

    174-AP21 RD-12 174-CJ4 RD-12

    174-CJ4 RD-12

    174-CJ4 RD-12

    174-CJ4 RD-12

    174-CJ4 RD-12

    F762-AP18 GY-18

    F762-AP18 GY-18 F762-CJ92 GY-18

    F762-CJ92 GY-18

    F762-CJ92 GY-18F762-CJ92 GY-18

    H795-CH27

    PK-18

    H795-CH27PK-18

    H795-CH27PK-18

    H704-CH48PK-18

    H704-CH48PK-18

    H704-CH48PK-18

    H746-CH43YL-18

    H746-CH43YL-18

    H746-CH43 YL-18

    110-CH42RD-14

    110-CH42RD-14

    110-CH40RD-14

    110-CH40RD-14

    110-CH39RD-14

    110-CH39RD-14

    110-CH51

    RD-10

    110-CH51RD-10

    110-CH51RD-10

    H747-CH41BR-18

    H747-CH41BR-18

    H747-CH41 BR-18

    229-CH38BK-14

    229-CH37BK-14

    229-CH36BK-14

    229-CH35BK-10

    229-CH35BK-10

    229-CH35BK-10

    229-CH35BK-10

    304-CJ90 WH-8

    304-CJ90 WH-8

    304-CJ90 WH-8

    304-CJ90 WH-8

    G828-K1WH-18

    G828-K1WH-18

    G829-K2GN-18

    G829-K2GN-18

    G833-K5PK-18

    G833-K5PK-18

    A747-K3GY-18

    A747-K3GY-18

    A747-K3GY-18

    G829-K32

    GN-18

    G829-K32GN-18

    G829-K33GN-18

    G829-K33

    GN-18

    G829-K30

    GN-18

    G829-K30GN-18

    G828-K26

    WH-18

    G828-K26WH-18

    G828-K27WH-18

    G828-K27

    WH-18

    G828-K29

    WH-18

    G828-K29WH-18

    G833-K35PK-18

    G833-K35

    PK-18

    G833-K34PK-18

    G833-K34

    PK-18

    G856-K6WH-18

    G856-K6WH-18

    G856-K6WH-18

    L983-K17WH-18

    L983-K17WH-18

    L983-K17 WH-18

    E964-K20 WH-18

    E964-K20WH-18

    E964-K20WH-18

    994-K8GY-18

    994-K8GY-18

    994-K8GY-18

    995-K9BU-18

    995-K9BU-18

    995-K9BU-18

    C967-K11BU-18

    C967-K11BU-18

    C967-K11 BU-18

    G857-K7YL-18

    G857-K7YL-18

    G857-K7YL-18

    E963-K21 GY-18

    E963-K21GY-18

    E963-K21GY-18

    A746-K16 PK-18

    A746-K16PK-18

    A746-K16PK-18

    E966-K24 YL-18

    E966-K24YL-18

    E966-K24YL-18

    E965-K25BU-18

    E965-K25BU-18

    E965-K25 BU-18

    A705-K22 BU-18

    A705-K22BU-18

    A705-K22BU-18

    A706-K23GY-18

    A706-K23GY-18

    A706-K23 GY-18

    A701-K12 GY-18

    A701-K12GY-18

    A701-K12GY-18

    A702-K13PU-18

    A702-K13PU-18

    A702-K13 PU-18A703-K14 BR-18

    A703-K14BR-18

    A703-K14BR-18

    A704-K15GN-18

    A704-K15GN-18

    A704-K15 GN-18

    L985-K19 YL-18

    L985-K19YL-18

    L985-K19YL-18

    L984-K18 OR-18

    L984-K18OR-18

    L984-K18OR-18

    102-CJ45 RD-14

    102-CJ45 RD-14

    102-CJ45 RD-14

    102-CJ45 RD-14

    102-CJ45 RD-14

    398-CJ98 BU-14

    398-CJ98 BU-14

    397-CJ99 OR-14

    397-CJ99 OR-14

    G486-CJ36 GN-18

    G486-CJ36 GN-18

    G486-CJ36 GN-18

    G486-CJ36 GN-18

    201-HA2 BK-18

    201-AG44BK-18

    201-AG44BK-18

    201-AG44 BK-18201-CJ65 BK-18

    201-CJ65 BK-18

    201-CJ65 BK-18

    201-CJ65 BK-18

    G485-HA1 BU-18

    G485-AG43BU-18

    G485-AG43BU-18

    G485-AG43 BU-18G485-CJ35 BU-18

    G485-CJ35 BU-18

    G485-CJ35 BU-18

    G485-CJ35 BU-18

    G485-CJ35 BU-18

    199-CJ47 RD-18

    199-CJ47 RD-18

    199-CJ47 RD-18

    199-CJ47 RD-18

    A300-CJ96 GN-18

    A300-CJ96 GN-18

    A301-CJ7 WH-18

    A301-CJ7 WH-18

    317-AP27 YL-18

    317-AP27 YL-18 317-CJ91 YL-18

    317-CJ91 YL-18

    317-CJ91 YL-18

    317-CJ91 YL-18200-CJ80 BK-18

    200-CJ80 BK-18

    200-CJ80 BK-18

    200-CJ80

    BK-18

    200-CJ87 BK-18200-CJ87 BK-18

    200-CJ87

    BK-18

    308-CJ49 YL-18

    308-CJ49 YL-18

    308-CJ49 YL-18

    308-CJ49 YL-18

    308-CJ49 YL-18

    200-CJ85 BK-14

    200-CJ85 BK-14

    200-CJ85

    BK-14

    975-CJ74 WH-18

    975-CJ74 WH-18

    975-CJ74 WH-18

    975-CJ74 WH-18

    112-CJ1 PU-4

    112-CJ1 PU-4

    112-CJ1 PU-4

    112-CJ1 PU-4

    112-CJ1 PU-4

    109-CJ88 RD-4

    109-CJ88 RD-4

    109-CJ88 RD-4

    109-CJ88 RD-4

    110-CJ89 RD-10

    110-CJ89 RD-10

    110-CJ89 RD-10

    110-CJ89 RD-10

    229-CJ81 BK-10

    229-CJ81 BK-10

    229-CJ81 BK-10

    229-CJ81

    BK-10

    H704-CJ95 PK-18H704-CJ95 PK-18

    H704-CJ95 PK-18229-CJ83 BK-18

    229-CJ83 BK-18

    229-CJ83

    BK-18

    200-CJ80 BK-18

    229-CJ81 BK-10

    201-CJ62 BK-18201-CJ62 BK-18

    201-CJ62 BK-18

    201-CJ62 BK-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    306-CJ48 GN-18

    962-CJ5 OR-18

    962-CJ5 OR-18

    962-CJ5 OR-18

    962-CJ5 OR-18

    201-CJ63 BK-18

    201-CJ63 BK-18

    201-CJ63 BK-18

    200-CJ79 BK-14200-CJ26 BK-14

    200-CJ26 BK-14200-CJ79 BK-14

    201-CH53BK-18 201-CH53BK-18201-CH53BK-18K933-CH54GN-18

    K933-CH54GN-18

    K933-CH54GN-18

    229-AP19 BK-18

    229-AP19 BK-18 229-CJ82 BK-18

    229-CJ82 BK-18

    229-CJ82

    BK-18

    201-CJ59 BK-18

    201-CJ59 BK-18

    201-CJ59 BK-18

    426-CJ58 BR-18

    426-CJ58 BR-18

    426-CJ58 BR-18

    426-CJ58 BR-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    114-CJ21 RD-18

    615-Y5 YL-14

    200-Y11 BK-14200-Y10 BK-14200-Y12 BK-14200-Y7 BK-14

    615-Y6 YL-14615-Y8 YL-14615-Y9 YL-14

    200-Y2 BK-14

    200-Y4BK-14608-Y3GN-14

    608-Y1 GN-14

    200-CJ18 BK-14

    200-CJ18 BK-14

    200-CJ18 BK-14200-CJ17 BK-14

    200-CJ17 BK-14

    200-CJ17 BK-14

    200-CH55BK-18

    200-CH55BK-18200-CH55BK-18200-CJ100 BK-18

    200-CJ100 BK-18

    200-CJ100 BK-18

    200-CJ100 BK-18

    200-CJ100

    BK-18

    129-CJ46 RD-18

    129-CJ46 RD-18

    129-CJ46 RD-18

    129-CJ46 RD-18

    129-CJ46 RD-18129-AP24 RD-18

    129-AP24 RD-18

    ADEM

    MACHINE ENGINE

    TRANSMISSION

    ENGINE DISCONNECT

    REAR LIGHTS

    POWER PANEL

    LEFT SIDE

    FRONT FRAME

    RIGHT SIDE

    CAB

    CAB

    FRAME GROUND

    CAB

    CAB

    ENGINE DISCONNECT

    BATTERIES

    CAB

    CAB

    ENGINE DISCONNECT

    POWER PANEL

    CAB

    ENGINE DISCONNECT

    ENGINE

    ADEM

    MACHINE ENGINE

    ADEM

    CAB

    POWER PANEL

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    H716-CJ42 WH-14

    321-CF3BR-18

    321-CF3BR-18

    975-CF10 WH-18

    975-CF10 WH-18

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    X918-CJ93 PU-18

    X918-CJ93 PU-18

    X918-CJ93 PU-18

    X919-CJ94 WH-18

    X919-CJ94 WH-18

    X919-CJ94 WH-18

    X919-CJ94 WH-18

    X918-CJ93 PU-18

    X919-CH45WH-18

    X919-CH45WH-18

    X919-CH45WH-18

    X919-CH45WH-18

    X918-CH44PU-18

    X918-CH44PU-18

    X918-CH44PU-18

    X918-CH44PU-18

    H702-CH29PU-18H702-CH29PU-18

    H702-CH29PU-18

    H702-CH29PU-18

    H703-CH30YL-18

    H703-CH30YL-18

    H703-CH30YL-18H703-CH30YL-18

    BEACON HARNESS (ATTACHMENT)

    CAB LIGHT HARNESS (ATTACHMENT)

    615-AC1YL-14

    615-AC3YL-14200-AC2BK-14200-AC4BK-14

    615-AC1YL-14 200-AC2BK-14615-AC3 YL-14

    200-AC4BK-14

    603-J1 PK-14200-J2 BK-14

    200-CF15 BK-14

    605-CF5YL-18

    200-CF16 BK-18

    617-CF9BR-18

    604-CF17 OR-18200-CF14 BK-18

    608-CF19 GN-14

    200-CF12 BK-14200-CF13 BK-18200-CF11 BK-18604-CF18 OR-18606-CF6GY-18608-CF20 GN-14614-CF8PU-18

    200-CH55BK-18

    229-CJ83 BK-18

    199-CJ47 RD-18

    317-AP27 YL-18229-AP19 BK-18

    F762-AP18 GY-18

    129-AP24 RD-18

    A701-CX601 GY-18

    A701-CX601GY-18

    A702-CX602 PU-18

    A702-CX602PU-18

    A703-CX603BR-18

    A703-CX603 BR-18

    A704-CX604GN-18

    A704-CX604 GN-18A705-CX605 BU-18

    A705-CX605

    BU-18

    A706-CX606 GY-18

    A706-CX606

    GY-18

    L983-CX102WH-18

    L983-CX202WH-18

    L983-CX612WH-18

    L983-CX612 WH-18

    L985-CX502

    YL-18

    L985-CX702

    YL-18

    L985-CX608YL-18

    L985-CX608 YL-18

    J702-CX3BK-18

    J702-CX2BK-18

    J702-CX1BK-18

    J702-CX607BK-18

    J702-CX607 BK-18

    J700-CX4BR-18

    J700-CX5BR-18

    J700-CX611BR-18

    J700-CX611 BR-18

    J701-CX609 GN-18

    J701-CX609GN-18

    ENGINE RETARDING WIRES: NOT USED

    FUEL INJECTORS

    H718-AM8GY-18

    106-AM2WH-18299-AM7BK-18

    H718-AG34GY-18

    H718-AG34GY-18

    H718-AG34 GY-18H718-CJ19 GY-18

    H718-CJ19 GY-18

    H718-CJ19 GY-18

    H718-CJ19 GY-18

    H718-CJ19 GY-18

    J843-CH49PU-18

    R971-CH32YL-18

    R971-CH32YL-18

    R971-CH32YL-18

    K933-CJ78 GN-18

    K933-CJ78 GN-18

    K933-CJ78 GN-18

    201-AN1 BK-18

    201-AN1 BK-18

    K933-AN5 GN-18

    K933-AN5 GN-18K933-CG12 GN-18

    K933-CG12 GN-18

    K933-CG12 GN-18

    201-CG17 BK-18

    201-CG17 BK-18

    442-CJ9 GY-18

    442-CJ9 GY-18

    442-CJ9 GY-18

    442-CJ9 GY-18

    K933-CJ15 GN-18

    J843-CH49PU-18

    K933-CJ77 GN-18

    K933-CJ77 GN-18

    K933-CJ77 GN-18

    229-CH36BK-14

    229-CH37BK-14

    229-CH38BK-14

    229-CJ83BK-18

    CBL-MM1BK-00

    200-NN1BK-4

    A893-AX3OR-18

    AUXILARY STARTRECEPTACLE

    ENGINE

    ENGINE

    NORMALLYOPEN BEFOREREFRIGERANTCHARGE

    CONNECTS TO C-C35ON CAB DIAGRAM186-0623

    CONNECTS TO C-C4ON CAB DIAGRAM186-0623

    CONNECTS TO C-C1ON CAB DIAGRAM186-0623

    CONNECTS TO C-C2ON CAB DIAGRAM186-0623

    CONNECTS TO C-C3ON CAB DIAGRAM186-0623

    484-CK3YL-18484-CJ16 YL-18

    484-CJ16 YL-18

    484-CJ16 YL-18

    484-CJ16 YL-18

    450-CH11YL-18

    450-CH11YL-18

    450-CH11YL-18

    450-CH11YL-18

    J844-CH50GY-18

    J844-CH50GY-18

    F713-CH47OR-18

    F713-CH47OR-18

    J843-CH52 PU-18

    J843-CH33 PU-18

    J844-CH50 GY-18

    F713-CH47 OR-18

    J843-CH33PU-18

    J843-CH52PU-18

    ELECTRICAL STUDS CONNECTTHE CAB ROOF HARNESS TO THEMAIN CAB HARNESS (LAMP PWR AND GND)SHEET 1 (CAB)

    (L-1)

    ONE ELECTRICAL STUD ISPROVIDED FOR EACH OFTHE FOLLOWING CIRCUITS(BEACON AND REAR CABFLOODS ARE ATTACHMENTS)

    200615608603

    200-AG14 BK-14

    605-AG25YL-18

    114-AG3 RD-18

    200-AG11 BK-18

    322-AG21 GY-18

    114-AG2RD-18

    322-AG20GY-18606-AG26 GY-18

    619-AG28GN-14

    200-AG13BK-14

    200-AG10 BK-18

    CAB LIGHT HARNESS (STANDARD)

    IDENT PART NUMBER CHG LOC NOTEJ 119-8984 01 I-5 BEACONK 176-0274 04 A-11 ENGINEY 194-4205 00 H-5 CAB FLOOD LAMPS (ATCH)AC 197-4840 01 G-5 CAB FLOOD LAMPS (STD)AE 198-7205 00 I-3 E/H CONTROLAF 137-8463 02 H-2 PCS SENSORS (ATCH)AG 176-1701 02 K-4 FRONT CHASSISAK 123-8945 02 K-3 RIDE CONTROL SOLENOID "ON" (ATCH)AL 145-3948 02 K-3 RIDE CONTROL SOLENOID "OFF" (ATCH)AM 174-4077 05 K-3 TILT POSITION SENSORAN 177-4476 00 A-6 HYDRAULIC TANKAP 176-1702 01 J-15 POWER DISTRIBUTION PANELAR 131-2150 01 G-8 TRANSMISSIONAT 176-1703 00 G-7 MACHINE/TRANSMISSION INTERFACEAU/AV 126-8054 02 G-18 (JAPAN) LH/RH REAR LIGHTSAW 126-8737 02 G-18 (JAPAN) REAR FLOOD/BACKUP ALARMAX 200-2655 00 D-18 FUEL PRIMINGAY 125-8549 02 H-17 (JAPAN) REAR MACHINECA 174-1571 02 K-14 REAR AXLE TEMP MONITORINGCF 174-7478 02 G-15 REAR CHASSISCG 176-1366 00 B-6 BRAKECH 193-0573 05 F-7 MACHINE/ENGINE INTERFACECJ 175-4208 05 I-7 MAIN CHASSISCK 183-9235 01 K-7 SUPPLEMENTAL STEERING PRESSURE (ATCH)CX 122-1486 06 D-14 FUEL INJECTORSCY 205-3599 00 K-13 AXLE COOLER TEMP SW (ATCH)EG 138-0174 01 G-4 (JAPAN) FRONT CHASSISEH/EJ 126-9053 01 G-2 (JAPAN) LH/RH FORWARD HORNEL 126-9052 02 H-2 (JAPAN) LH FRONT CHASSIS LIGHTSEN 126-9051 02 G-2 (JAPAN) RH FRONT CHASSIS LIGHTSET 160-5599 00 I-18 (JAPAN) MAIN RELAYEW 205-4316 00 K-13 AXLE COOLER CLUTCH (ATCH)HA 174-1570 02 J-2 FRONT AXLE TEMP MONITORINGMC 170-7143 00 D-7 PRODUCT LINK INTERFACE (ATCH)TX 189-0852 02 B-14 CAMSHAFT TIMING

    CABLE ASSEMBLIESAA1 7P-6681 04 A-18 BATTERY +24VOLT TO POWER POSTCC1 122-0488 00 A-18 BATTERY +24VOLT TO POWER POSTEE1 118-1277 00 A-18 BATTERY + TO BATTERY -FF1 118-1277 00 A-18 BATTERY + TO BATTERY -GG 115-5696 00 A-17 BATTERY - TO DISCONNECT SWITCHHH1 2V-7396 02 A-17 DISCONNECT SWITCH TO FRAME GROUNDJJ1 061-7278 02 B-18 STARTER - TO FRAME GROUNDKK 2G-1830 03 A-17 AUX START (ATCH)LL1 188-3023 01 B-18 POWER POST TO STARTER "BAT" TERMINALMM1 8Y-9603 01 B-18 STARTER - TO ENGINE GROUND

    WIRE ASSEMBLIESNN1 179-8317 00 C-18 ALTERNATOR - TO ENGINE GROUND

    BUSS BAR7V-9275 02 J-18 ALTERNATOR BREAKER TO MAIN BREAKER

    ANTENNA180-3837 03 E-6 ANTENNA-PRODUCT LINK (ATCH)

    C991-K4PK-18

    C991-K4PK-18

    C991-K4PK-18

    G828-K28

    WH-18

    G828-K28WH-18G829-K31GN-18

    G829-K31

    GN-18

    JAPANESE ROADING LIGHTING

    E/H CONTROL MANIFOLD

    FRONT FRAME

    THE JAPANESE FRONT FRAME IS THE SAMEAS SHOWN IN THE FRONT FRAME ABOVEEXCEPT FOR THE LIGHTING DIFFERENCESSHOWN IN THIS BLOCK

    ENGINE

    619-AG29 GN-14

    CBL-KK2RD-00

    CBL-JJ1

    BK-00

    403-CH31GN-18

    109-CH56

    RD-4

    200-CH55

    BK-18

    521-CH12YL-18

    177-AP14

    RD-4

    443-CH57YL-18

    443-CH57YL-18

    443-CH57YL-18

    443-CH57YL-18

    443-CH57YL-18

    THIS DIAGRAM IS FOR THE:

    WITH ELECTRONIC ENGINE CONTROLELECTRO-HYDRAULIC IMPLEMENT CONTROLAND COMMAND CONTROL STEERING

    443-CH57YL-18

    104-MC2 YL-18403-MC4 GN-18 403-MC4GN-18

    170-MC1 RD-18 170-MC1RD-18

    944-MC5 OR-18945-MC6 BR-18

    A274-MC3 BK-18

    TWISTED WIRES

    TWISTED WIRES

    TWISTED WIRES

    PRODUCT LINK ATTACHMENT

    200-CJ86 BK-18

    200-CJ86 BK-18

    200-CJ86 BK-18

    200-CJ86

    BK-18

    200-CJ86 BK-18

    200-CJ86 BK-18

    430-CH13BU-18

    430-CH13BU-18

    430-CH13BU-18

    430-CH13BU-18G479-CH15WH-18

    G479-CH15WH-18

    G479-CH15WH-18

    G479-CH15WH-18

    G850-CH14BU-18

    G850-CH14BU-18

    G850-CH14BU-18

    G850-CH14BU-18

    170-CH1 RD-18

    170-CH1 RD-18

    104-CH2 YL-18

    104-CH2 YL-18 A274-CH3BK-18

    A274-CH3 BK-18

    944-CH4 OR-18

    944-CH4 OR-18

    945-CH6BR-18

    945-CH6 BR-18

    104-CH2YL-18170-CH1RD-18

    A274-CH3 BK-18

    945-CH6 BR-18

    944-CH4OR-18

    403-CH7GN-18

    403-CH7GN-18

    403-CH5 GN-18

    403-CH5 GN-18

    403-CH5GN-18

    306-AP22 GN-18308-AP11 YL-18

    175-AP6RD-14

    H795-CH9PK-18

    H795-CH9PK-18

    H795-CH8PK-18

    H795-CH8PK-18

    H795-CH8PK-18H795-CJ2 PK-18

    H795-CJ2 PK-18

    H795-CJ2 PK-18

    H795-CJ2 PK-18

    H795-CH8PK-18

    H704-CH48PK-18

    104-MC2 YL-18

    944-MC5OR-18

    A274-MC3 BK-18

    945-MC6 BR-18

    200-CJ84 BK-18

    200-CJ84 BK-18

    200-CJ84

    BK-18

    308-AP8YL-18

    612-AW14 GY-18

    612-AW14 GY-18

    200-AW9BK-18

    200-AW9BK-18

    322-AG46 GY-18

    322-AG46GY-18

    322-AG46 GY-18

    114-AG45 RD-18

    114-AG45RD-18

    114-AG45 RD-18

    G833-K36PK-18

    G833-K36

    PK-18

    F421-K10 YL-18

    F421-K10YL-18

    F421-K10YL-18

    200-CG13 BK-18

    200-CG14 BK-18

    308-AP7YL-18200-AP9BK-18

    200-AP9BK-18

    200-AP9BK-18

    E965-TX1 BK-18E966-TX2 WH-18

    507-CG9 WH-18507-CG9 WH-18

    506-CG8 PU-18

    506-CG8 PU-18

    TOOL BOX

    GROUNDSTRAP AS.

    G454-CJ104 PK-18

    200-CA2BK-18

    G454-CA1PK-18

    G486-CA3GN-18201-CA4BK-18

    200-CY1 BK-18G454-CY2 PK-18

    123-EW1WH-18G454-EW2PK-18

    123-CJ3 WH-18

    123-CJ3 WH-18

    123-CJ3 WH-18

    123-CJ3 WH-18

    200-CJ103 BK-18

    200-CJ103

    BK-18

    201-CJ63 BK-18

    G486-CJ36 GN-18200-CJ103 BK-18

    123-CJ3 WH-18200-CJ103 BK-18

    G486-CJ36 GN-18

    123-CJ3 WH-18201-CJ63 BK-18

    443-CH57YL-18

    201-AG44BK-18G485-AG43BU-18

    AXLE MONITOR

    FRAME GROUND

    FRONT FRAME

    REAR

    FRAME GROUND

    AXLE MONITOR

    MACHINE RIGHT SIDE

    MACHINE LEFT SIDE

    200-AX2BK-18

    326-AX1RD-18

    229-CH58

    BK-14

    ATCH WIRE, CABLECOMPONENT

    CIRCUIT NOT CONNECTED

    SPLICE

    BLUEGREEN

    BUGN

    RDWHORYLPKBK

    BLADE, SPADE, RING,OR SCREW TERMINAL

    INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

    ELECTRICAL CONNECTIONTO VEHICLE STRUCTURE

    CONNECTOR

    SYMBOL DESCRIPTION

    BROWNPURPLEGRAYBLACK

    COLORABBREV

    PINKYELLOWORANGEWHITERED

    BRPUGY

    1 2

    FUEL PRIMING PUMP SWITCH

    165-5970

    MOTORSTARTER6V-0890

    L984-CX302OR-18

    L984-CX402OR-18

    L984-CX610OR-18

    980G II

    WHEEL LOADER CHASSIS AND ENGINNE

    186 - 4149 CHG 00

    FOR THE CAB DIAGRAM SEE:

    186 - 0623 CHG 00

    CONN 1

    CONN 2

    CONN 3

    CONN 5

    CONN 4

    CONN 6

    CONN 7

    CONN 38

    CONN 8

    CONN 9

    CONN 10

    CONN 11

    CONN 12

    CONN 13

    CONN 14

    CONN 15

    CONN 16

    CONN 17

    CONN 18

    CONN 19

    CONN 20

    CONN 21

    CONN 22

    CONN 23

    CONN 24

    CONN 25

    CONN 37

    CONN 36

    CONN 35

    CONN 34

    CONN 26

    CONN 33

    CONN 32

    CONN 25

    CONN 31

    CONN 28

    CONN 27

    CONN 30

    CONN 29

  • RENR4361-02VOL2

    30Page

    Component Location

    ComponentSchematic

    Location

    Machine

    LocationComponent

    Schematic

    Location

    Machine

    Location

    Alarm - Action E-15 C Sensor - Throttlle Position G-1 40

    Alarm - Implement Audible Alert E-15 C Sensor - Tilt Lever Position F-6 D

    Breaker - HVAC Blower Motor A-15 C Solenoid - Lift Lever Lift Detent H-7 D

    Breaker - Seat A-15 C Solenoid - Lift Lever Lower Detent H-8 D

    Compressor - Seat F-9 33 Solenoid - Rackback Detent H-7 D

    Control - Dimmer D-16 C

    Solenoid - Side Dump Detent H-9 DControl - Caterpillar Monitoring System C-10 A

    Switch - A/C Selector E-7 A

    Control - Implement Control System A-12 34 Switch - Auto/Manual Gear Select E-5 A

    Control - Machine Security System E-16 C Switch - Autodig Kickout Set D-4 B

    Control - Payload Control System B-10 35 Switch - Autodig Material Select E-4 B

    Control - Transmission Control System J-18 36 Switch - Autodig Mode Select D-4 B

    Converter - Voltage (10A) E-15 C Switch - Autodig Trigger G-6 D

    Converter - Voltage (20A) G-16 C Switch - Beacon J-3 A

    Filter - Machine Security System Antenna E-16 C Switch - Blower Fan Speed E-7 B

    Flasher - 24V D-16 C

    Switch - Dimmer H-1 AFuse - Block A-16 C

    Switch - Cat Mon Sys Mode Select D-7 B

    Fuse - Thermal Cut Out K-16 37 Switch - Fine Modulation F-8 D

    Ground - Cab K-5 A Switch - Forward Horn H-3 A

    Ground - Cab 1 11-C C Switch - Forward Horn 2 H-6 D

    Ground - Cab 2 11-C C Switch - Front Intermittent Wiper/Washer E-6 B

    Ground - Cab 3 A-2 38 Switch - Hazard Lamp J-3 A

    Ground - Cab 4 I-18 39 Switch - HVAC Temperature Select E-6 B

    Ground - Engine End Frame I-18 39 Switch - Implement Function Select F-8 D

    Guage - Quad J-1 A Switch - Implement Lockout F-8 D

    Indicator - Center Dash K-1 A Switch - Key Start F-3 A

    Indicator - Left Hand Panel L-1 A Switch - Lift Tilt Kickout Set D-2 B

    Indicator - Right Hand Panel K-1 A Switch - Neutralizer Override C-4 B

    Keypad - WLPCS B-10 35 Switch - Quick Coupler D-3 B

    Motor - Blend Door Actuator L-16 37 Switch - Rear Wiper/Washer E-5 B

    Motor - Blower L-16 37 Switch - Reversing Fan C-3 B

    Motor - Front Wiper I-1 A Switch - Ride Control C-4 B

    Motor - Rear Wiper K-15 C Switch - Running Lamp K-3 A

    Relay - Forward Cab Floodlamp C-16 C Switch - Secondary Steering Test C-3 B

    Relay - Forward Horn C-16 C Switch - Start Aid G-3 A

    Relay - Rear Floodlamp C-16 C Switch - Stop Lamp H-1 40

    Resistor L-16 37 Switch - Transmission Shifter Assembly H-2 A

    Resistor 1 L-15 37 Switch - Turn Signal I-2 A

    Resistor 2 L-15 37 Switch - Variable Shift Control E-4 B

    Sensor - 3rd Lever Position F-7 D Tach/Speedometer J-1 A

    Sensor - Left Hand Brake Pedal H-1 40 Thermostat K-16 37

    Sensor - Lift Lever Position F-6 D

    Machine locations are repeated for components located close together.

    A = Operator Compartment - Dash Console

    B = Operator Compartment - Overhead Console

    C = Operator Compartment - Relay / Fuse Panel

    D = Operator Compartment - Implement Pod

    A

    35

    3637

    38

    40

    B

    C

    D

    33

    3439

    A

    3536

    37

    40

    B

    C

    D

    33

    39

    34

    Machine Harness Connector And Component Locations

    38

    32

    32

    Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)

    Lift Lever Lower Detent

    Solenoid: Lift Lever Lift Detent 137.0 6.7

    Rack Back Detent

    3E-9366 Solenoid: Side Dump Detent 137.0 6.7

    Overall: 2.0 0.1

    Tap: 1.0 .05

    At room temperature unless otherwise noted.

    188-0955

    9G-1950 Resistor: Blower Motor Speed

    Service Mode Number

    Operator Mode Sequence 0

    Harness Code 1

    Numeric Readout 2

    Service 3

    Digital Tattletale 4

    Units 5

    Charging System Display 6

    Monitoring System Service Modes

    Operator Mode Number

    Service Meter 1

    Tachometer 2

    Engine Oil Pressure 3

    Odometer - Machine Travel Distance 4

    Scrolling (Diagnostic) 5

    Monitoring System Operator Modes

    1

    2

    T

    This indicates that the component does not have a wire connected to ground. It is grounded bybeing fastened to the machine.

    This indicates that the component has a wire connected to it that is connected to ground.

    105-9344

    T

    Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

    The circle indicates that the component has screw terminals and a wire can be disconnected from it.

    PinSocket

    Fuse

    ComponentPart Number

    Pin or SocketNumber

    Receptacle

    Plug

    Wire, Cable, or HarnessAssembly Identification

    Normally closed switch that will open with an increase of a specific condition.

    No circle indicates that the wire cannot be disconnected from the component.

    Single Wire GroundConnectionConnector

    Pressure

    Symbol

    Temperature

    Symbol

    Level

    Symbol

    Flow

    Symbol

    Circuit BreakerSymbol

    Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

    Sender - A component that is used with a temperature or pressure gauge. The sender measuresthe temperature or pressure. Its resistance changes to give an indication to the gauge of thetemperature or pressure.

    Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.It has a coil that makes an electromagnet when current flows through it. The electromagnet canopen or close the switch part of the relay.

    Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil thatmakes an electromagnet when current flows through it. The electromagnet can open or closea valve or move a piece of metal that can do work.

    Harness And Wire Symbols

    Electrical Schematic Symbols And Definitions

    11

    22

    Typical representation of aSure-Seal connector. The plugand receptacle containboth pins and sockets.

    Typical representation ofa Deutsch connector. Theplug contains all socketsand the receptacle containsall pins.

    325-A135 PK-14

    AG-C4111-7898

    L-C123E-5179

    C-C4130-6795

    ** * *

    *

    CircuitNumberIdentification

    WireColor

    WireGauge

    AG-C3130-6795

    Harness identification letter(s) and aserializing code. The "C" stands forconnector and the number indicateswhich connector in the harness.

    200-L32 BK-14

    325-A135 PK-14

    Part Number ForConnector Assembly

    Harness identification codeThis example indicateswire 135 in harness "AG".

    CID Component

    0096 Fuel Level Sender

    0100 Engine Oil Pressure Sensor

    0110 Engine Coolant Temperature Sensor

    0177 Torque Converter Oil Temperature Sensor

    0248 Data Link

    0263 Sensor Power Supply

    0271 Action Alarm

    0324 Action Lamp

    0427 Temp Sensor (Front Axle Oil)

    0428 Temp Sensor (Rear Axle Oil)

    0600 Hydraulic Oil Temperature Sensor

    0819 Display Data Link

    0821 Display Power Supply

    0826 Temp Sensor (Torque Converter Oil)

    0830 Brake Oil Temperature Sensor

    CID Component

    0168 Electrical System Voltage

    0254 Payload Electronic Control Module

    0350 Lift Linkage Position Sensor

    0364 Head End Lift Cylinder Pressure Sensor

    0769 Rod End Lift Cylinder Pressure Sensor

    0817 Internal Backup Battery

    0820 Keypad Data Link

    CID Component

    0041 +8 Volts Sensor Supply

    0070 Parking Brake Switch

    0149 Ride Control Solenoid 2

    0168 Electrical System Voltage

    0177 Transmission Oil Temperature Sensor

    0190 Engine Speed Sensor

    0270 Cat Monitor System Harness Code

    0363 Ride Control Solenoid 1

    0367 Ride Control Switch

    0368 Transmission Auto/Manual Switch

    0444 Start Relay

    0562 Cat Monitoring System

    0585 Tranmission Output Speed Sensor 1

    0621 Downshift Switch

    0622 Upshift Switch

    0623 Directional Switch

    0631 Transmission Clutch 1 Solenoid

    0632 Transmission Clutch 2 Solenoid

    0633 Transmission Clutch 3 Solenoid

    0634 Transmission Clutch 4 Solenoid

    0635 Transmission Clutch 5 Solenoid

    0636 Transmission Clutch 6 Solenoid

    0638 Starter Solenoid

    0668 Transmission Shift Lever

    0672 Torque Converter Output Speed Sensor

    0673 Speed Sensor (Transmission Output 2)

    0793 Pressure Switch (Primary Steering)

    0794 Pressure Switch (Secondary Steering)

    0795 Secondary Steering Intermediate Relay

    1327 Position Sensor (Left Brake Pedal)

    1521 Part-Throttle Autoshift Selector Switch

    CID Component

    0168 Electrical System Voltage

    0248 CAT Data Link

    0270 Harness Code

    0296 Power Train ECM

    0350 Lift Linkage Position Sensor

    0352 Lift Lever Position Sensor

    0353 Tilt Lever Position Sensor

    0354 Raise Solenoid

    0355 Lower Solenoid

    0356 Dump Solenoid

    0357 Rackback Solenoid

    0358 Pilot Pressure Solenoid

    0359 Raise Detent Electromagnet

    0360 Lower Detent Electromagnet

    0361 Rackback Detent Electromagnet

    0365 Kickout Set Switch

    0487 3rd Lever Position Sensor

    0489 Implement Function Select Switch

    0490 Implement Lockout Switch

    0491 3rd Function Forward Solenoid

    0492 3rd Function Rearward Solenoid

    0596 Implement Control

    0687 Options Code Incorrect

    The CID is a diagnostic code that indicates which component is faulty.

    The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

    Electronic Implement Control

    (MID No. 082)

    Component Identifiers (CID)

    Module Identifier (MID)

    Caterpillar Monitoring System

    (MID No. 030)

    Payload Control System

    (MID No. 074)

    Transmission Control

    (MID No. 081)

    Failure Mode Identifiers (FMI)FMI No. Failure Description

    0 Data valid but above normal operational range.

    1 Data valid but below normal operational range.

    2 Data erratic, intermittent, or incorrect.

    3 Voltage above normal or shorted high.

    4 Voltage below normal or shorted low.

    5 Current below normal or open circuit.

    6 Current above normal or grounded circuit.

    7 Mechanical system not responding properly.

    8 Abnormal frequency, pulse width, or period.

    9 Abnormal update.

    10 Abnormal rate of change.

    11 Failure mode not identifiable.

    12 Bad device or component.

    13 Out of calibration.

    14 Parameter failures.

    15 Parameter failures.

    16 Parameter not available.

    17 Module not responding.

    18 Sensor supply fault.

    19 Condition not met.

    20 Parameter failures.

    The FMI is a diagnostic code that indicates what type of failure has occurred.

    Related Electrical Service Manuals

    Title Form Number

    Caterpillar Monitoring System SENR1394

    Electronic Implement Control System RENR2148

    Machine Security System RENR2462

    Payload Control System SENR6614

    Transmission Control System RENR2105

    Wire DescriptionWire

    Number

    Wire

    ColorDescription

    Wire

    Number

    Wire

    ColorDescription

    102 RD RUNNING/HAZARDS LAMPS POWER 610 OR RUNNING LAMP DIMMER

    104 YL PRODUCT LINK/MSS PWR(SWITCHED) 611 PU HEADLAMPS (HIGH)

    105 RD KEY SWITCH POWER 614 PU LICENSE PLATE/RH TAIL/DASH LAMPS

    106 WH LIFT/TILT POS SENSOR POWER 615 YL FORWARD CAB FLOODLAMPS

    108 BU SEAT POWER 617 BR LH TAIL/CLEARANCE LAMPS

    112 PU MAIN RELAY OUTPUT POWER 619 GN FORWARD FLOOD/LO BEAM LAMPS

    113 OR CAT MON SYS POWER 633 BU BUCKET LAMPS

    114 RD FORWARD HORN POWER 646 OR FORWARD CAB FLOODLAMPS

    115 PK VOLTAGE CONV 24V RADIO POWER 647 GN REAR FLOODLAMPS

    118 GY FRONT REAR WIPER WASH POWER 661 GN DIMMER TACHOMETER LAMP

    120 RD VOLTAGE CONV MEMORY 662 YL DIMMER SPEEDOMETER LAMP

    121 RD VOLTAGE CONV MEMORY (ATTCH) 663 GY DIMMER GAGE LAMPS

    122 RD DOME LAMPS POWER 691 GY 24V FLASHER KEY SW IN

    123 WH AXLE OIL COOLER POWER

    124 GN HVAC POWER 709 OR XMSN ECM SENSOR/IND (+8V)

    125 RD VOLTAGE CONV MEM OUTPUT(12VOLTS) 720 PU NEUTRALIZER OVERRIDE SW (N/O)

    126 PK NEUTRALIZER OVERRIDE PWR 727 GN SECONDARY STEER RELAY COIL +V

    127 OR FRONT CAB FLOODLAMPS POWER 728 BU SECONDARY STEER INTER RELAY COIL +V

    129 BU START AID POWER 751 GN CLUTCH 1 REVERSE

    130 RD STOPLAMP/BACKUP ALARM POWER 752 YL CLUTCH 2 FORWARD

    131 BR TURN SIGNAL FLASHER POWER 754 BU CLUTCH 3 FOURTH

    133 OR RIDE CONTROL IND POWER 755 OR CLUTCH 4 THIRD

    134 YL REAR MACHINE FLOODS POWER 779 WH QUICK COUPLER (ENGAGE SOL)

    135 BU 12V ACCESSORY POWER E701 PK AUTO RIDE CONTROL SW

    136 GN SECONDARY STEERING POWER E702 OR AUTO RIDE CONTROL SW

    138 GN PCS POWER E707 GN PCS DISPLAY +V

    139 RD LH TAIL CLEARANCE LAMPS POWER E708 PK PCS DISPLAY CLOCK

    141 PK BEACON POWER E735 PU OPERATOR SW IN

    142 BU COMMUNICATIONS RADIO POWER G746 WH LH PEDAL POS SENSOR (SIGNAL)

    146 GY IMPLEMENT ECM POWER G750 BU XMSN FORWARD SW

    147 RD ECAP POWER G755 GY XMSN REVERSE SWITCH

    150 OR ENGINE ECM POWER (SWITCHED) G760 WH UPSHIFT SW (N/O)/(HMU 2ND GEAR)

    164 WH XMSN ECM/LH BRAKE PED SENS PWR G761 YL DOWNSHIFT SW (N/C)/(HMU 3RD GEAR)

    168 GN QUICK COUPLER/AUTODIG AUDIBLE POWER G762 BR DOWNSHIFT SW (N/O)/(HMU 4TH GEAR)

    170 RD PRODUCT LINK PWR(UNSWITCHED) G763 PU NEUTRAL SW

    174 PK UNSWITCHED BUSS POWER G764 PK PARKING BRAKE SW (ON)