9405 n. newark rd. aws certified ufltw i, solsberry, in ...lh2targ/npdg/312644-001_vent-fill... ·...
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9405 N. Newark Rd. AWS Certified UflTW i, Solsberry, IN 47459 Inspector & Educator £MJ§r4f_ Cell: (812) 327-7437
FLYNN WELDING & INSPECTION L.L.C.
July 29, 2010
To: IU Cyclotron
Mike Snow Walt Fox Tim Clarke
Subject: Weld Inspection
The 1 1/2" diameter elbow welded to 2 sections of pipe, all were Stainless type 304. Visual Inspection was preformed on the butt weld both sides of the elbow, the face reinforcement was acceptable, the weld profile was acceptable. There was no undercut or over lap present.
The weld was made with Argon backing gas and filler wire by a certified welder to ASME Section IX.
Respectfully Inspected,
I Bennie D. Flynn
#00090731
IU Cyclotron pageiof3
Welding Procedure Specification IUCF GTAW PS
WPS No. IUCF GTAW P8 Date 7/30/2010 By Walt Fox
Revision 0 Date
Supporting PQR(s) IUCF GTAW P8
Welding Process(es) GTAW Type Manual K Machine P Semi-Auto P Auto P
JOINT (QW-402)
Type see joint details
Single Kl Double Weld Kl
Backing Yes K No K
Backing Material same as base if used
K Metal P Nonfusing-Metal
P Nonmetallic P Other
Other
Groove:
Fillet:
Groove:
Fillet:
.0625
Any
1
Any
Chemical analysis
Mechanical property
Other
FILLER METALS (QW-404)
SFA Specification 5J)
AWS Classification see memo
F Number 6
A Number
Size of filler metals .040,1/16
Solid or tubular solid
Weld metal thick, range Groove: up to .130"
Fillet: AIL
Electrode-flux classification
Flux trade name
Consumable Insert H°_
Chemical analysis
Other "t" < 1/2"
JOINT DETAIL
sample of joints qus'ified
BASE METALS (QW-403)
P-No. 8 Group No. 1 to P-No. 8 Group No. 1^
Material Specification to
Type or Grade to
Thickness range Groove: .0625 to .130 in
Pipe diameter range Groove: 1 to Al|
to All
to All in
in
IU Cyclotron page2of3
Welding Procedure Specification IUCF GTAW PS
POSITION (QW-405)
Position of Groove 1G Fillet 1F.2F
Vertical Progression: Up P Down P
Other
PREHEAT (QW-406)
Preheat Temp. Min. 32~F
Interpass Temp. Min. 32~F Max. <350~F
Preheat maintenance none
Other
POSTWELD HEAT TREATMENT (QW-407)
Required? P Temp, not used
Time with IUCF GTAW P8
Other
GAS (QW-408)
Gas Composition
(mixture) Flow Rate
Shield. Argon 99% 30 CFH
Trail. Argon 99% 5-10 CFH
Back.
Other:
ELECTRICAL CHARACTERISTICS (QW-409)
Current: AC P DCEP P DCEN Kl Pulsed Kl
Amps: 30-95 Volts: 12-14
T r a n c f a r M n H o f f ^ M A W V
Short-Circuiting P
Electrode wire feed speed rang
Tungsten Electrode (GTAW):
Size 1/16
Other
Globular P Spray P
e:
Type 2% thoriated
TECHNIQUE (QW-410)
Travel speed 4-6 ipm Gas Cup Size
String or Weave Bead Stringer Contact Tube to Work Distance
Oscillation
Multi-pass or Single Pass (per side) Single Number of Electrodes 1
Interpass Cleaning brush
Back gouging Meth.
Peening
Other:
no
no
WELDING PROCEDURE
Layer/Pass Process Filler metal class
All
All
GTAW
GTAW
See memo
See memo
Diameter Cur. type
.040"
1/16"
.
DCEN
DCEN
Amps WFS Volts
35-95
35-95
—
12-14
12-14
Travel spd Other
4-6 ipm
4-6 ipm
IU Cyclotron page3of3
Welding Procedure Specification IUCF GTAW PS
sample of joints qualified
MEMO
Welding done Out of Chamber Deposit thickness under 1/2" per pass Joint cleaned with solvent prior to welding to remove oil and debris if any Base Metal Thickness "T" < 6" Not used for P#'s 5/9/10
Fillers : weld 304 with ER308 or 308L weld 304L with ER308L weld 316 with ER316 or ER316L weld 316L with ER316L weld 317 with ER 317 or ER 317L weld 317L with ER317L
IU Cyclotron pageiots
Procedure Qualification Record IUCF GTAW PS
PQR No. IUCF GTAW P8 Revision 0 Date 7/20/2010 By Walt Fox
Reference WPS No. IUCF GTAW P8
Welding Process(es) GTAW Type Manual K Machine P Semi-Auto P Auto P
JOINT (QW-402)
Type Butt
Single KJ Double Weld P
Backing Yes P No K
Backing Material
P Metal P Nonfusing-Metal
P Nonmetallic P Other
Other
FILLER METALS (QW-404)
SFA Specification 5.9
AWS Classification ER316
F-Number 6
A-Number
Size of filler metals .040
Solid or tubular solid
Weld metal thickness .065
Electrode-flux classification
Flux trade name
Consumable Insert no
Chemical analysis
Other "t" < 1/2"
JOINT DETAIL
BASE METALS (QW-403)
P-No. 8 Group No. 1 to P-No. 8 Group No. 1̂
SA213
304
.065
1.5
in
in
Material Specification: SA213 to SA213
Type or Grade: 304 to 304
Thickness of test coupon:
Diameter of test coupon:
Chemical analysis:
Mechanical property:
Other:
IU CyclOtrOn Page 2 of 5
Procedure Qualification Record IUCF GTAW PS
POSITION (QW-405)
Position of Groove 1G Fillet
Vertical Progression: Up P Down
Other
PREHEAT (QW-406)
Preheat Temp., Min. 3 2~F
Interpass Temp., Min. 32~F Max.
Preheat maintenance none
Other
•
<350-F
POSTWELD HEAT TREATMENT (QW-407)
Required? P
Temperature not used
Time with IUCF GTAW P8
Other:
TECHNIQUE (QW-410)
Travel speed 4-6 ipm
String or Weave Bead Stringer
Oscillation
Multi-pass or Single Pass (per side) Single
Interpass Cleaning
Back gouging Method
Peening
Other:
no
brush
no
GAS (QW-408)
Gas Composition
(mixture) Flow Rate
Shield. Argon 99% 30 CFH
Trail. Argon 99% 5-10 CFH
back.
Other:
ELECTRICAL CHARACTERISTICS (QW-409)
Current: AC P DCEP P DCEN K Pulsed KJ
Amps: 30-65 Volts: 12-14
T r o n c f o r ti/\nrla ff5l\/IA\A/V
Short-Circuiting P Glot
Electrode wire feed speed range:
Tungsten electrode (GTAW):
Size 1/16 Tyr.
Other
Gas Cup Size
Contact Tube to
>ular P Spray P
e 2% thoriated
Work Dist
Number of Electrodes 1
ance
WELDING PROCEDURE
Layer/pass Process Filler metal class Diameter Cur. type : Amps
i
WFS Volts Travel spd. Other
- - -
IU Cyclotron Pages of 5
Procedure Qualification Record IUCF GTAW PS
TESTS (QW-483)
TENSILE TEST (QW-150)
Specimen no.
TS#1
TS#2
Width
.521
.588
Thickness
.060
.059
Area
.0313
.0347
Ultimate tensile load, lb
2790.8
3126.7
Ultimate unit stress, psi
89,162.9
90,106.6
Character of failure and location
HAZ/ Weld Metal
HAZ/ Base Metal
GUIDED BEND TEST (QW-160)
Are impact required? P TOUGHNESS TEST (QW-170)
Specimen no.
Notch Location
Notch Type
Test Temp. ( F )
Impact Values(ft-lb)
Lateral Exp.
% Shear Mils
Drop Weight
Break No Break
FILLET-WELD TEST (QW-180)
Result-Satisfactory: Yes P No P Penetration into Parent Metal: Yes P No P
Macro-Results:
OTHER TESTS
Type of Test
Deposit Analysis:
Other:
Welder's name Michael Endris Clock no. ME Stamp no. ME
Test conducted by Flynn Welding & Inspection LLC Laboratory test no. IUCF GTAW P8 Test Date 7/30/2010
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME Code.
Manufacturer I U Cyclotron By Walt Fox Code Year 2007
Date 7/30/2010
Remark:
IU Cyclotron page4of5 Procedure Qualification Record IUCF GTAW PS
OTHER TESTS
Type of Test
Deposit Analysis:
Other:
Type of Test
Deposit Analysis:
Other:
Type of Test
Deposit Analysis:
Other:
MEMO
Welding done Out of Chamber Deposit thickness under 1/2" per pass Joint cleaned with solvent prior to welding to remove oil and debris if any Base Metal Thickness "T" < 6" Not used for P#'s 5/9/10
^ 9405 N. Newark Rd. AWS Certified Jgfd. li Solsberry, IN 47459 Inspector & Educator E+^fc^W C e l l : ( 8 1 2 ) 3 2 7"7 4 3 7
FLYNN WELDING & INSPECTION L.L.C. July 30, 2010
To: IU Cyclotron
PQR#: IUCF GTAW P8
WPS#: IUCF GTAW P#8
Welder: Michael Endris
Pipel 1/2" .065 1G SA213 Specimen
#
#1
#2
#3
#4
Type of bend Face
Root
Face
Root
Figure
QW 463.2(d)
QW 463.2(d)
QW 463.2(d)
QW 463.2(d)
Remarks
Acceptable QW-163
Acceptable QW-163
Acceptable QW-163
Acceptable QW-163
Tests were performed on Watts W-50 .
The specimens were tested and inspected in accordance with ASME Section IX (2007).
^sLy yy^hs^ Bennie D Flynn Respectfully T e s t e d ^ ^ / ^ X ^ C W C ^ cwi 00090731 ^/'^^n^~^^ cLLL^T^ ^y GC! EXP. 9/1/2012 Bennie^D.^Flynn c_S> AWS CWI #00090731 Flynn Welding & Inspection LLC
< $ >
^ 9405 N. Newark Rd. AWS Certified J&fQ li Solsberry, LN 47459 Inspector & Educator /frS^W1 C e l l : ( 8 1 2 ) 3 2 7 " 7 4 3 7
FLYNN WELDING & INSPECTION L.L.C.
July 30, 2010
To: IU Cyclotron
PQR#: IUCF GTAW P8
WPS#: IUCF GTAW P8
Welder: Michael Endris
Pipe 1 1/2" .065 SA 213 Specimen
#
#1
#2
Width
.521
.588
Thickness
.060
.059
Total Area .0313
.0347
Ultimate Load Lb 2790.8
3126.7
Tensile Strength 89,162.9
90,106.6
Failure location HAZ/ Weld Metal HAZ/ Base Metal
These tests are acceptable to ASME Section IX (2007).
Tests were performed on Watts W50 with NIT certified digital gauge.
The specimen were prepared and tested in accordance with ASME Section IX.
Respectfully Tested^ LLP' ^ T"~--v<22> ^ ^ /7%^ Bennie D Flynn
. Flynn ™ AWS CWI #00090731