6v bmw i8 (5f62632) customer service guideassets.rollplay.net/6v-bmw-i8-silver/bmw_i8_guide.pdf ·...

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6V BMW i8 (5F62632)

Customer Service Guide

For internal reference only

MMXIV © Copyright Aria Child Inc.

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Contents

I) Check Battery …………………………................................................... 3

II) Check Wiring Condition …………………………….....…....…….…...………. 6

III) Check Foot Pedal ……………………………………..……………..……..….…... 15

IV) Gearbox Replacement ……………………………………..…..….….….…… 17

V) Butterfly Door Replacement ……………………..………………….……… 24

VI) Warning Stickers …………….……………………………..….......…..….… 29

VII) Schematic diagram ……………..…………….…..….……….…....….…. 35

VIII) Exploded View ……………………….....…....….……...…….....……… . 36

CAUTION : DISCONNECT THE BATTERY BEFORE

PROCEEDING


I) Check Battery

Operation: Using a Flat head screwdriver, unlock and remove the seat. Locate the battery harness, unplug the connector then use a volt-meter to check battery condition at connector.

Step (1)

Turn to unlock plastic screw

Unlock position

Step (2)

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I) Check Battery

Unplug the battery connector (RED) underneath seat

Step (3)

Step (4)


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I) Check Battery

Step (5)

Voltage Reading: 6.0 V ~ 6.6 V – Good condition

5.6 V ~ 5.9 V – Proceed to Recharge

5.5 V – Battery needs to be recharged. If after the stipulated recharging time, voltage has not increased, the battery needs replacement

Below 5.5 V – Battery needs replacement


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II) Check Wiring Connection

Operation: There are two wiring connections that should be checked.

A. Motor/Gearbox : Follow above (Point I) to remove the seat, locate the Gearbox harness underneath.

Check the white connector of Gearbox underneath the seat


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B. Steering Wheel

Unscrew the Steering Wheel on the right side

Step (1)

Pull it out and up to remove from steering column

Step (2)


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Step (3)

Check wiring connection for the sound effects of Steering Wheel

Unplug the connector and follow steps below to check the wiring inside the Dashboard. Otherwise, reverse above procedures to re-assemble the vehicle.


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C. Other Connections: Access the circuitry inside Dashboard assembly to check other wiring connections, Steering Wheel should be removed first.

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Step (1)

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Unscrew and remove the steering column at bottom of car body

Step (2)

Two screws


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Step (3)

Locate the two screws that secure the dashboard in place

Step (4)

Use Phillips screwdriver to unscrew and remove the dashboard



Step (5)

Remove the Dashboard from the car body and check the wiring connection

Step (6)

There are two sets of black plugs connecting the Dashboard

If the problem is addressed and fixed, reverse above steps to re-assemble the vehicle. If not, unplug the connectors and follow the steps below to further check the wiring inside Dashboard.

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Step (7)

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1

2 3


Unscrew these eight screws to remove the Dashboard bottom

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5

4

Step (8)

Remove the dashboard bottom carefully to avoid breaking the wires


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A : Power switch

Step (9)

B : Forward/Reverse switch

A: Power Switch

Red

Step (10)

Orange Black


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B: F/R Switch

Step (11)

Blue (top blade)

Purple (middle)

Yellow (bottom)

Check the wiring connections of Forward/Reverse shifter

Reverse above procedures to re-assemble the vehicle


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III) Check Foot Pedal

Operation: Follow below procedures to check the Foot Pedal connection.

Step (1)

Turn over the vehicle and pull out the Foot Pedal cover by

screwdriver from the right side

Empty (front)

Step (2)

Pink

Pink


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III) Check Foot Pedal

Snap it back in place

2 Step (3)

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Slide in the Foot Pedal into chassis from right side


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IV) Gearbox Replacement

Operation: Follow below steps to remove and replace the gearbox.

Step (1)

Use Flat screwdriver to lift up the wheel cap at its five ends (Rear right wheel only)

Step (2)

Use the screwdriver to remove the snap pin from the axle


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Step (3)

Remove the wheel from axle

Keep the parts organized for re-assembly

Step (4)


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Unplug the gearbox connector (white) underneath the seat

Step (5)

Step (6)

Cut the cable tie to release and remove the gearbox



Step (7)

Unplug the Headlights connector with Blue/White wires which is located underneath the wheel fender

Unscrew these three screws to remove the wiring cover

Step (8)

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Then unscrew the wire clip at the inside of wiring cover

Step (9)

Step (10)

Pull the gearbox and wire harness out from the axle

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Replace the entire gearbox

with a new one

Step (11)

Reverse above procedures to re-assemble the vehicle

For re-assembly, put the B/W harness through the circular hole first

Step (12)

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Then passing out the harness at the next wiring slot

Step (13)

Step (14)

Align the motor and gearbox to the proper location


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V) Butterfly Door Replacement

Operation: Follow above Procedure (IIB) to remove the Steering Wheel.

Step (1)

Unscrew the two screws at the inner side of windshield frame

Open the door and unscrew the screw next to the piston point

Step (2)


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Use Flat screwdriver to lift the piston holder out of the car body

Step (3)

Step (4)

Lift and remove the whole door from the holder slot


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Step (5)

Replace the entire door with new one

Step (6)

Insert the piston holder to the slot in car body


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Press the tab here

Step (7)

Use a screwdriver press the holder into place

Close the door

Step (8)


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Step (9)

Hold and lightly compress the piston to press the door into place

Reverse the above Steps 1&2 to re-assemble the vehicle


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VI) Warning Stickers

Operation: Check and replace the damaged warning stickers after repairing.

(1) Behind the seat


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(1) Behind the seat


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(2) Below the seat


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(2) Below the seat


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(2) Below the seat


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(3) Battery harness


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VII) Wirings Schematic


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VIII) Exploded View

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