6330 service manual parts list - hitachi rail · 6330, p. 1 o us&s part no. n451647-2202...

• ~'

Section

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

March, 1985 A-03/86-75-2888-1

1001020

PRINTED IN USA

SERVICE MANUAL 6330

PARTS LIST

for

TRAIL GUARD TM

END-OF-TRAIN MONITOR

CONTENTS

REAR UNIT N451648-0101 REAR UNIT COVER N451647-3301 REAR UNIT PNEUMATIC CHASSIS N451647-0501 REAR UNIT ELECTRONICS HOUSING N451647-4501 REAR UNIT MPU PCB N451607-7502 REAR UNIT BATTERY ASSEMBLY N45l647-4701 REAR UNIT BATTERY HOLDER N451647-2304 REAR UNIT CHARGING CABLE N451647-4702 REAR UNIT MOTION SENSOR ASSEMBLY FRONT UNIT N451648-0201 FRONT UNIT DISPLAY PANEL INTERFACE PCB N451605-7401 FRONT POWER DISTRIBUTION PCB N451605-8401 FRONT UNIT MPU PCB N451607-8402 FRONT lJNIT ALARM CABLE N451647-2601 FRONT UNIT RF CABLE ASSEMBLY N451647-2801 MISCELLANEOUS ASSEMBLIES

1 6

10 14 17 20 20 20 22 24 28 30 33 36 36 38

UNION SWITCH & SIGNAL DIVISION AMERICAN STANDARD INC./ SWISSVALE, PA 15218

UNION SWITCH & SIGNAL m Section 1. REAR UNIT BASIC ASSEMBLY (See Figure 1)

Item Descrietion US&S Part No. --

1 Enclosure, Box Bottom J704064-001 2 Gasket J470079 3 Plate, Spring Contact N451647-2003 4 Plate, Retainer M451647-2001 a 5 Spring M451647-2002 a 6 Handle, PVC-Coated, Steel J056455 7 Screw, 10-32 x 3/4 Flat Head J507402 8 Bracket, Chassis Mounting N451647-0304 9 Bracket, Mounting M451647-0303 b

10 Fastener, Self-Clinching J560865 b 11 Plate, Back-Up M451647-0305 12 Nut, 10-32 Hex, Steel J048145 13 Screw, 10-32.x 3/4 Pan Head Steel J507264 14 Cable, Charging N451647-4702 c 15 Cap, Protective J703501 16 Ventilator, Comm. J079144 17 Ventilator, With Gasket J793065 18 Adapter, Shock Mount N451647-4203 19 Washer M451647-4201 d 20 Spacer M451647-4202 d 21 Stud, 1/4-20 x 1/2, Stainless Steel J792899-0005 d 22 Mount, Shock - Ring J751334 23 Mount, Shock - Bushing J751335 24 Screw, 1/4-20 x 3/8 Panhead J507403 25 Chassis, Pneumatic N451647-0501 e 26 Housing, Electronics N451647-4501 f 27 Screw, 10-32 x 3/8 Binding Head J050969 28 Screw. 10-32 x 1/2 Panhead J507401 29 PCB, Rear MPU N451605-7502 g 30 Washer, #8 Pl. Flat Steel J047745 31 Washer, 8 Lk. S M1060-75 J047681 32 Spacer, 1/4 O.D. x 1/2 L. J725920-0006 33 Spacer, 1/4 O.D. x 1/8 L .. J725920-0001 34 Cover N451647-3301 h

35 Support, Hinge Cover M451647-4401 36 Washer, #4 Flat Steel J047640 37 Spacer, Hex, Aluminum. 1/4" J772525 38 Battery Assembly N451647-4701 i 39 Battery Holder N451647-2304 j

Notes:

a Included under item 3 f Refer to Section 4 for parts b Included under item 8 g Refer to Section 5 for parts c Refer to Section 8 for parts h Refer to Section 2 for parts d Included under item 18 i Refer to Section 6 for parts e Refer to Section 3 for parts j Refer to Section 7 for parts

6330, p. 1

m UNION SWITCH & SIGNAL

Item DescriEtion US&S Part No. --

40 Hose Assembly, .38 I.D. x 42 J793092-002 41 Adapter, Snubber 1/4" J793089 42 Coupling, Dummy (Unvented) M451647-4001 43 Support, Air Hose J776717 44 PCB, Address Module N451605-7701 45 Plug, LSI Adapter J718301 k 46 Screw, 8-32 x 1/4 Bind Head J507024 47 Cover, PCB M451647-2401 48 Key, Toolhead Latch J561906 49 Motion Sensor N451647-5901 l 50 Name Plate M451647-6502 51 Plate, Latch M451647-4101

-

Notes:

k Included under item 44 l Refer to Section 9 for parts

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6330, p. . 2

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!.-' t~ure 1 .' Rear Unit Bas le As samb ly

6330, p. 3/4

UNION SWITCH a SIGNAL ffi

THIS PAGE INTENTIONALLY LEFT BLANK

6330, p. 5

UNION SWITCH & SIGNAL

Section 2. REAR UNIT COVER N451647-3301 (See Figure 2)

Item Description US&S Part No.

1 Cover J704064-002 2 Plate, Logo Cover J055622 3 Antenna Assembly (Complete) N451647-0701 4 Excaliber Antenna J793064 a 5 Fastener, Self-Clinch J560858 a 6 Connector, Right Angle Adapter J702650 7 Cable Assembly, RF Out (Complete) N451647-3401 8 Connector, BNC Plug UG-88 J701277 b 9 Plug, Amphenol Connector J718005 b

10 Cable, Coaxial, RG 58A/U A045222 11 Adapter, RDC UG-175/U J708891 12 Box Assembly, Radio (Complete) N451647-3602 13 Box, Radio M451647-3601 c 14 Fastener, Self-Clinch J560859 c 15 Washer, #10 Lock, Steel J047733 16 Screw, 10-32 x 3/4 Pan Head Steel J507264 17 Latch, #44, Adjustable Grip J562085 18 Trimplate, Latch J562086 19 Chassis Assembly, Radio (Complete) N451647-3201 20 Plate, Top (Complete) N451647-3502 d 21 Plate, Chassis M451647-3501 e 22 Standoff, 1/8 Length, 4-40 J792775-0002 e 23 Transmitter, UHF J792741-0010 d 24 Filter, 6 Channel R.F.I. J707325 d 25 Screw, 4-40 x 3/16 J050994 d 26 Screw, 4-40 x 5/16 Binding Head J050996 d 27 Washer, #4 Lock, Steel J047765 d 28 Nut, 4-40 Hex, Steel J480006 d 29 Housing, Recept., 10-Pos. J713804-0005 d 30 Contact, Locking Clip J709576-0020 d 31 Plug, Keying J792997-0001 d 32 Cable, 4-Conductor, #22 A045753 d 33 Tubing A774201 d 34 Tubing, 16 Ft., .053 I.D. A774180 d 35 Plate, Back-Up M451647-4801 36 Mount, Cable Tie J579798 37 Tie, Cable J773115

Notes:

a Included under item 3

I b Included under item 7 ~ Included under item 12 d Included under item 19 '

e Included under 1 tem 20 ,,. ;

i

6330, p. 6

R451647-33, Rev. O; C451647-32, Rev. 0 & 8451647-34, Rev. 0

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6330 1 p. 718

UNION SWITCH & SIGNAL m

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6330, p. 9


Section 3. REAR UNIT PNEUMATIC CHASSIS N451647-0501 (See Figure 3)

Item

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Notes:

Description

Plate, Gauge Mounting (Complete) Plate, End Receptacle, Leaf Spring Fastener, Self-Clinch Bracket, Block Support Bracket, Switch Diode, Light Emitting, Red & Green Switch, PB, DPST Momentary, N.O. Washer, Int. Tooth, Steel Adapter, Right Angle Elbow Gauge, Air Pressure, 0-160 Psi Block, Manifold Switch, Pressure SPDT Hose Assembly, 1/4 x 4-5/8 Transducer, Pressure Valve, Control, 2-Way Fitting, Extension, i 0-32 Pushbutton Diaphram, 5/8 Dia. Screw, 10-32 x 3/8 Binding Head Wire, #22 PVC White Contact, Locking Clip Housing, Receptacle, 7-Pos. Plug, Keying Tie, Cable

a Included under item 1

..

6330, p. 1 O

US&S Part No.

N451647-2202 M451647-2201a J723305 a J560865 a M451647-0301 a M451647-0302 a J726150-0180 J725707-0330 J475169 J323261 J620944 M451647-1801 J725707-0313 J793092-001 J738121 J337395 J323260 J725919 J050969 A045662-0009 J709576-0020 J713084-0007 J792997-0001 J773115

..

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6330, p. 11/ 12



6330, P• 13


Section 4. REAR UNIT ELECTRONICS HOUSING N451647-4501 (See Figure 4)

I Item Description US&S Part No.

1 Base, Chassis (Complete) N451647-1902 2 Plate M451647-1901 a 3 Receptacle, #82 Leaf Spring J723305 a 4 Fastener, Self-Clinch J560865 a 5 Hinge M451183-2301 6 Bracket, Hinge Mounting (Complete) N451647-2102 7 Bracket, Hinge M451647-2101 b 8 Stud, 8-32 x 1/2 S. Steel J792899-0004 b 9 Bracket, Support M451647-2103

10 Chassis, Battery M451647-2303 11 PCB, Battery Interface (Complete) N451605-8301 12 Connector, 2-Contact Male J709146-0268 c 13 Connector, 3-Contact Male J709146-0287 c 14 (D1) Diode, 1N4003, 200 Vdc J723555 c 15 Wire, #18 PVC, Red A045665-0002 c 16 Wire, #18 PVC, Black A045665-0000 c 17 Connec., 2-Contact, Female J709146-0267 c 18 Contact, Socket #20-14 J709576-0019 19 Plate, PCB Mounting (Complete) N451647-1702 20 Spacer, 1/4 O.D. x 1/8 L J725920 21 Washer, #8 Plated Steel J047745 22 Nut, 8-32 Hex, Steel J048166 23 Gasket M451647-4603

Notes:

a Included under item 1 b Included under item 6 c Included under item 11

6330, P• 14

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6330, p. 15/16

UNION SWITCH & SIGNAL m Section 5. REAR UNIT MPU PCB N451607-7502 (See Figure 5)

Item

IC1 IC2 IC3,4 IC5 IC6, 7 IC8 IC9,10 IC11 IC12 IC13 IC14 IC15 IC16,18,19 IC17 IC20 IC20 R1,5,67,69,71,78 R2-4,11-14,24,25,33,36, 39,40,43,45,48,51,76, 77,80-82

R6,21,27,28,64 R7,8,9,75 R10,16,20,32 R15,46 R17 R18,19 R22,23 R29,61 R30,31,57,62,63 R34 R35 R44 R47 852,53,56,59 R54 R55 R58 R60, 72 R65,66 R68, 70 R73 R74 R79

Description

High Speed Synch. Binary Counter, 74HC161 High Speed 3-Input NANO Gate, 74HC10 High Speed Hex Inverter, 74HC04J Quad, 2-Input NOR Gate, 74HC02 1-of-8 Decoder Demultiplexer, 74HC138 Programmable Timer/Oscillator 14541BC Programmable Peripheral Interface 82C55A Random Access Memory, 6116 Erasable Prog. Read-Only Memory, 27C32 8-Bit A-to-D Converter, ADC0808 Microprocessor, 8-Bit 63A03 Hex Buffer, Non-Inverting, 4050 Low Power, Quad Op-Amp, 2902 FSK Modem IC AM7910DI Positive Voltage Regulator, MC7805BT Heat Sink Resistor, 1K Ohms, 1/4 W Resistor, 10K Ohms, 1/4 W

Resistor, 1 Megohm, 1/4 W Resistor, 100K Ohms, 1/4 W Resistor, 4.7K Ohms, 1/4 W Resistor, 100 Ohms, 1/4 W Resistor, 2.7K Ohms, 1/4 W Resistor, 620 Ohms, 1/4 W Resistor, 6.8K Ohms, 1/4 W Resistor, 2.2K Ohms, 1/4 W Resistor, 10K Ohms, 1/10 w. 1% Resistor, 10K Ohms, 1/4 W Resistor, 33 Ohm, 1 W Resistor, O Ohm (Molded Jumper) Resistor, 270K Ohm, 1/4 W Resistor, 110K Ohms, 1/10 W, 1% Resistor, 49.9K Ohms, 1/10 W. 1% Resistor, 20K Ohms, 1/10 W, 1% Resistor, 76.8K Ohms, 1/10 W, 1% Resistor, 47K Ohms, 1/4 W Potentiometer, 10K Ohms Resistor, 220 Ohm, 1/4 W Resistor, 10 Ohms, 2 W Resistor, 22K Ohms, 1/4 W Resistor, 1.5K Ohms, 1/4 W

US&S Part No. J

J715029-0403 J715029-0401 J715029-0396 J715029-0418 J715029-0395 J715029-0144 J715029-0421 J715029-0427 N451575-1101 J715029-0419 J715029-0420 J715029-0130 J715029-0338 J715029-0417 J715029-0423 J792508-0028 J735031 J735053

J735300 J735137 J735034 J735050 J735238 J735049 J735032 J735237 J735519-0426 J735053 J723069 J582510 J735243 J735519-0440 J735519-0437 J735519-0431 J735519-0611 J735035 J620850-0082 J735071 J072222 J735093 J735063

6330, p. 17



C1-6,8-11,13-18,20,21, Capacitor, .1 Mf'd, Ceramic J709145-0330 23,25,28,30,31,34,35, 37,38,40,41,45-50,52 58,63,64

C7,19,42,44 Capacitor, 1 Mfd J706387 C12,22,33,53,54,59 Capacitor, .1 Mfd Polycarbonate J706982 C32 Capacitor, 1 Mf'd, 50 Vdc J709145-0431 C43,55,57 Capacitor, Capacitor, 47 Mfd J709145-0497 C56 Capacitor, .002 Mfd J709145-0146 L1 Inductor, 150 Mh J706530 01, 14 Diode, 1 N914 J726031 D3,7 Diode, 1 N751 J723747 D9, 17 Diode, 1 N5232 J726150-0043 010 Diode,1N4003 J723555 D13 Diode, 1 N750 J723967 016 Diode, 1N457 J723886 Q1 Transistor, 2N4037 J731291 Q2,6,10 Transistor, 1RFD120 J731398-0092 Q3 Transistor, 1RF531 J731398-0088 Q4 Transistor, 2N2222A J731256 Q5 Transistor, 2N2270 J731186 Q7,8,9,12 Transistor,2N2907 J731233 F1 Fuse, 3-Amp J710090 Oscillator Oscillator, 4.9152 Mhz J718300 SW1 Switch, Toggle SPOT J725707-0312 IC13 (Address Module) IC Socket, 28-Pin J725840-0002 IC9, 1 O, 14 IC Socket, 40-Pin J725840-0001 Q1,5 Pad, Transistor Mounting J792072 Q7,8,9,11,12 Pad, Transistor Mounting J792437 F1 Fuse Clip J576794 J1 Connector, 16-Contact J793015-0001 J4 Connector, 6-Contact J709146-0270 J6,9 Connector, 7-Contact J709146-0300 J7 Connector, 2-Contact J709146-0268 J8 Connector, 10-Contact J709146-0271 TP1-5,7-17,20,22-26,28, Test Point Pin J713824

29 Q3,IC20 Screw, #6-32 x 3/8 Round Head J525031 Q3,IC20 Washer, fl6 Flat J047996 Q3,IC20 Washer, fl6 Lock J047662 Q3,IC20 Nut, #6-32 J048148

6330, p. 18


F451605-75, Rev. 0

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~ ... : ~29 ~ ... -- -=1~~ r i m n ~ '.: ~ . ~ ;-_{J: __ ::t__CJL_, o,_!;-1_~_9 __ 9~:,a; "', : J rr_-_-_- 0TP20 :.-.:-~_n0n =~~ O v D ..,o Oa, , ,. 1

:. "' ..... :;; ?""' -~ a. R39 I 1 ... ""C,._, 1 ... """ R40 LJ::; + ,-.nn:;;: ':.---j9-----.: ~-----------· ... .., '-c..-"[ J-LJCJ 0,2

;;; ~l..JWc,R73 R67 a. Q "' !:?:f:f! R41 { } o;; o~ o~ O':! o~ 03: R54 cs9 ........... .,,... R42

+ -, -f_ } n [ Jn::;i nn n::;i n~ n '.;;! nn [ J :?,..i.,.i..,...,'T', ~43 r I I '-" U"' U~ UO W"' Um U• [ ..i-1 H ' • -v- ..,

[ J o ; r -, Rs& l _J .... Rs ::;O, , • , , , , + ...

<"' ~ <-......._ :;:+ ·~ [ T 1 ~ 6i;a_ ~ • , • , , , ;:;_fl, ~ ~· !~,;~' / , / rh- -s~::;l ~g~ R57 g\._ ./ ~~ "'LJ

i ' "o -r I R6a .1 ,....J.,. .................. ,-,-, .---.,.., "'o ....... ,...,.......... ... ~ ... I ..r R69 ,...,.... 1 .. H c: ::s .__ ...J

I ~ ):-~:~%:-~ {~ mLl,J!3[t JT Yr,'~~._~ - ~~·~,~:~·;;~cc] ~1 WJC58 ~ q75:;;: £ -R62 ~ ~TP28 ~IC1'3 TP24"' "'-u,C),DCD~"' a,

L

Figure 5. Rear Unit.MPU PCB Component Layout

6330, p. 19


Section 6. REAR UNIT BATTERY ASSEMBLY N451647-4701 (See Figure 6)


1 Contact, Socket /120-14 J709576-0019 2 Battery, 4 Amphere-Hour, 12 Volt, Ni-Cad J705168 3 Connector, 3-Contact Female J709146-0285

i

Section 7. REAR UNIT BATTERY HOLDER N451647-2304 (See Figure 7)


1 Bracket, Battery M451647-2301 2 Retainer, Battery M451647-2302 3 Stud, Fastener J791756 4 Grommet, Met. Fastening J071249 5 Gasket M451647-4602 6 Gasket M451647-4601

Section 8. REAR UNIT CHARGING CABLE N451647-4702 (See Figure 8)


1 Connector M451647-5601 2 Wire, #18 PVC A045665-0009 3 Tubing A774226 4 Contact, Socket, #20-14 J709576-0019 5 Connector, 2~Contact Female J709146-0267 6 Housing, Receptacle, 5/6 Position J713804-0004 7 Contact, Locking Clip J709576-0020

,.

6330, P• 20

0451647-47, Rev. 1

3

0451647-47, Rev. 1

0451647-23, Rev. 0

1 0451647-23, Rev. 0

0451647-47, Rev. 1

P"---41 ·~ i\¢},J q_~_..lii 0451647-47, Rev. 1

1


2

1

Figure 6. Rear Unit Battery Assembly

8

s

Figure 7. Rear Unit Battery Holder

7 8

7

WHITE #18

Figure 8. Rear Unit Charging Cable

6330, P• 21

. ffi UNION SWITCH & SIGNAL

Section 9. REAR UNIT MOTION SENSOR ASSEMBLY N451647-5901 (See Figure 9)

I Item Description US&S Part No.

1 Cover M451647-6301 2 Grommet, Rubber J751173 3 Motion Sensor N451647-5902 4 Bracket M451647-6201 a 5 Gasket M451647-4605 a 6 Gasket M451647-4606 a

. 7 Gasket M451647-4607 a 8 Wire, /120 PVC A045663-0009 a 9 Screw, 4-40 x 3/4 Binding Head J507001 a

10 Nut, 4-40 NC-2, Self-Locking J048207 a 11 Pendulum Assembly N451647-6002 a 12 Pendumlum, W/Holes M451647-6001 b 13 Weight M451647-6401 b 14 Gasket M451647-4604 b 15 Tie, Cable J773115 16 Contact, Locking Clip J709576-0020 17 Housing, Receptacle J713804-0004

Notes:

a Included under item 3 ~ Included unde~ item 11

---

6330, p. 22

UNION SWITCH & SIGNAL m 17

16 1

BLACK 2

#20 BLACK

3 #20 RED

8

7 9,10

7

I I

4 .. ~ ............... ---

j I I -.t'-1 I r.1. _ --_-I_ .......... ....,--

• •• I 11 I 11 I 11 :-----;: I 11 ._ ____ .,., I 11 ·+·· I , I I If . _____ ..,,

5

b...., "A"

14

12

13

0451647-59 Rev. o, 0451647-60 Rev. o

Figure 9. Motion Sensor Assembly

6330, P• 23


Section 10. FRONT UNIT N451648-0201 (See Figure 10)

l Item Descriotion US&S Part No.

1 Box, Body i M451647-5801 . 2 Switch-Membrane, Display Panel J725707-0323 3 Spacer, Hex Aluminum 1/4" i

J772525

I 4 PCB, Display Panel Interface N451605-7401 a 5 Washer, #8, Plated Flat Steel

·1 J047745

6 Washer, #8 Lock Steel M-1060-75 J047681 7 Nut, 8-32 Hex Steel I J048166 8 PCB, Power Distribution I N451605-8401 b 9 Washer, 6PS Lock M1060-75 I J047662

10 Screw, 6-32 x 3/8 Panhead Steel J507262 11 Cable, Alarm N451647-2601 c 12 Shelf, Power Supply M451647-5804 13 Converter, DC-to-DC, 25 W J709606 14 Washer, 4 Lock Steel Medium J047765 15 Screw, 4-40 x 1/4 Roundhead Steel J525011 16 Screw, 4-40 x 5/16 Binding-Head J050966 17 Screw, 4-40 x 3/8 Panhead J050997 18 Nut, 4-40, NC-2 Self Locking J048207 19 Cable, RF Assembly N451647-2801 d 20 Radio Receiver 45·7. 9375 Mhz J792741-0011 21 Spacer, 1/400 x 1/8 L J725920-0001 22 PCB, Front MPU N451605-8202 e 23 Screw, 8-32.x 1/4 Panhead J050898 24 Cable, 40-Conductor Flat N451747-2501 25 Shelf, PCB M451647-5803 26 Box, Cover M451647-5802 27 Screw, 8-32.x 3/8 Flat Head J052065 28 Name Plate M451108-5202 29 Housing, Receptacle 10 Position J713804-0005 30 Plug, Keying J792997-0001 31 Housing, Receptacle_ 3/4 Position J713804-0003 32 Contact, Locking Clip J709576-0020 33 Tie, Cable J773-115

Notes:

a Refer to section 11 for parts b Refer to section 12 for parts c Refer to section 14 for parts d Refer to section 15 for parts e Refer to section 13 for parts

6330. P• 24

F451648-02, Adv. 0

11 6,7 28 5,6,7 8 19

19

18

14,15

20 >k!JIII I I ... II II II 111 )J\ I'~ 33

1

25

27 8

7

5,6,7

\ ~I I

~~ JBBEJB ei==:

'-•-::-1·~~

1•. . 80008~,

{md-Jlllun-} 00088@]

TRAlf".i41ARD l

OIMMEII

2 ~

13

12

14,16

27

I 311~ I

I

27 5,6,7

4

2

29

32

I 20

~BUCK ~EN

I W'rllTE 1~ RED

25 22 5,6,7

1: i 11- - _I

0


31

32

J ~ ,....----

111 ~-.. a. I

28

17

/~ 6,23

Fl~ura 10. Front Unit Basic A3sembly

6330, p. 25/26



,

6330, P• 27


Section 11. FRONT UNIT DISPLAY PANEL INTERFACE PCB N451605-7401 (See Figure 11)

Item

IC1 ;2, 3,4 IC5 IC6 IC7,8 Q1-8 Q9-15 R1-8 R9, 1 O, 16 811,12,17,18,19 R13,20 814,15 R21 R22-29 830,31,33 R32 C1-5 C6,7 Q1-8 J1 J2 J3 DSP1-6 DSP1-6 LED1 ,2,5,6 LED1,6 LED2 LEDS

6330. p. 28

IC LS670 IC LS169A IC 74LS138 IC 74LS05

Descriotion

Transistor, 2N2907 PNP Transistor, 2N6037 PNP Resistor, 2K Ohms, 1/4 W Resistor, 1K Ohms Network Resistor, 10K Ohms, 1/4 W Resistor, 5.1K Ohms, 1.4 W Resistor, 10K Ohms Network Resistor, 2K Ohms Network Resistor, 47 Ohms, 1/2 W Resistor, 33 Ohms, 1/2 W Resistor, 16 Ohms, 1/2 W Capacitor, 0.1 mFd, 50 Vdc Capacitor, 47 mFd, 20 Vdc Mounting Pad, Transistor Header, 40-Pin Connector, 10-Pin Connector, 2-Pin

"Display, LED Socket, 30-Pin Spacer Light Emitting Diode, MV64530 Green Light Emitting Diode, MV5353 Yellow Light Emitting Diode, MV5054-3 Red

US&S Part No.

J715029-0424 J715029-0425 J715029-0291 J715029-0290 J731233 J731398 J735048 J735519-0598 J735053 J735301 J735519-0546 J735519-0599 J721189 J721247 J735149 J709145-0330 J709145-0497 J792437 J793015-0002 J793015-0004 J793146-0268 J715030 J725840-0019 J792775-0001 J726150-0176 J726150-0175 J726150-0121

r I

'-.::!

i (b

..... ..... •

:;, 0 ::s (T

§= .... (T

t, .... tQ

'O ...... I» ~

H ::s (T (b '1 1-1) I» () (b

'ti n tJ:I

n i 'O 0 ::s (b ::s (T

t"" I»

~ °' s:: w (T

w 0 .. 'O • I\) \0

..

----------------------------·-··-· --- . ··•···· ···--· .. - .. . .

I

L

l==-o 10[

J2

~~ -,v., JI %! ', rosP6N~i~~sO:.-oI~.P1 osPf~~sPZ_r osP,;---i

I I I I I 16 1016 1016 10!6 1(16 1016 ,d

I~ c' 'o_1_s~L-~~~1~~:~:-~cE BD. - JI [ -----'--- 40 r, I -- J ]

n.

R20 [ R 1 4 • R 15 + [ ] y IC4 I C6 39 r " I C3 J [ Rt 6 ' IC1 ~ r • :i: · J r • '" ' , <!=" l l m , G: ; ,,, ;, "

r

r • RI 7 l u ) !_ I 115 ,·s

~

r .. { ----l. • • i•s l i:{ • l ~ R,S LI O ----•-----L ____ j__ •:• 'i

(l ~ IC5 ~ {CJ. '9 · f. J3 ~ 0 c !, ~ • LED6 --~----'

L:"l'~ j: .J" ,n n, ro IC6 '~,l ;[ ; 'LO o], c c t cc 0-c O ~ ~)

4 :t j: ff l '[ j: " u:,.. ' 1 ' '(' 1, 08

+ [ ] c c ,R~ a { j: RIO • ' J, I, J 1, 1 Cl L£05) J Ot

02

' I , ;' 1 " W W 03 04 05 ' j I I I ,R~4

I t,. ,,

R30 ,' )LEDi I ) '· .,.

R31

,' '>LED2 I )

'· -~63J

06 ( I I • I I I ' .,I

"' ..., ..,. ' ' 1

, •LED4 ~~"'~~r-coa a:a:a"'"',._; 0: 0: 0:

, >uo3

·-~ R35

'-.::! ~ u, .... °' 0 u, I

-.;i ~ .. ::ti (b

< . I\)

c z 0 z I ~ :x:

" en a z ), r-

EB


Section 12. FRONT UNIT POWER DISTRIBUTION PCB N451605-8401 (See Figure 12)

Item Descriotion US&S Part No.

1 (+12V,OV,+5V) Lug, Turret J714159 2 (Fuse 1) Clip, Fuse J576794 3 (Fuse 1) Fuse, 3 Amp, 250 Volt J710090 4 (V1) Varistor, V100ZA15 J735526

I 5 (01) Diode, 1N4003 J723555 6 (J20) Header, 4-Pin J709146-0269 7 (Cl) Capacitor, 3300 mFd, 30 Vdc J709010 8 (Cl) Tie-Wrap, 6" J703387 9 (J21) Receptacle, 4-Pin Male M451647-5401

10 (P3) Connector Housing, 2-Pin J709146-0267 11 ( P9) Connector Housing, 3-Pin J709146-0285 12 (P3,9) Contact, Female J709576-0019 13 Terminal, Pre-Insulated J730039 14 Wire, #18 PCV A045665-0009 15 Terminal, Pre-Insulated J730077 16 Tags, Wire 1,2~4,5,7,8,9 J792822-0010

6330. p. 30

. '

F451604-58, Rev. 1

N ... ... ...

-/

!

\

Iii

. ,.., l:;l co . ...

co -


·- -,

~/ ...

Figure 12. Front Unit Power Distribution PCB Component Layout

6330, P• 31



6330, p. 32

UNION SWITCH & SIGNAL m Section 13. FRONT UNIT MPU PCB N451607-8402 (See Figure 13)

Item Descri tion I US&S Part No· l I

IC1 .High Speed Synch. Binary Counter, 74HC161 J715029-0403 IC2 !'High Speed 3-Input NAND Gate, 74HCi O J715029-0401 IC3,4 High Speed Hex Inverter, 74HC04J J715029-0396 IC5 . Quad, 2-Input NOR Gate, 74HC02 J715029-0418 IC6, 7 :1-of-8 Decoder Demultiplexer, 74HC138 J715029-0395 IC8 !Programmable Timer/Oscillator 14541BC J715029-0144 IC9,10 ,Programmable Peripheral Interface 82C55A J715029-0421 IC 11 i Random Access Memory, 6116 J715029-0427 IC12 :Erasable Prog. Read-Only Memory, 27C32 N451575-1101 IC13 :8-Bit A-to-D Converter, ADC0808 J715029-0419 IC14 !Microprocessor, 8-Bit 63A03 J715029-0420 IC15 :I Hex Buffer, Non-Inverting, 4050 J715029-0130 IC16,18,19 ;Low Power, Quad Op-Amp, 2902 J715029-0338 IC17 '.FSK Modem IC AM7910DI J715029-0417 IC20 !'Positive Voltage Regulator, MC7805BT J715029-0423 IC20 Heat Sink J792508-0028 81 ,5,67 ,69, 71, 78 'Resistor, 1K Ohms, 1 /4 W J735031 R2-4,11-14,24,25,33,36, Resistor, 10K Ohms, 1/4 W J735053 39,40,43,45,48,51~76, 77,80-82

R6,21,27,28,64 R7,8,9,75 810,16,20,32 R15,46 R17 R18,19 R22,23 R29,61 R30,31,57,62,63 R34 R35 R44 R47 852,53,56,59 R54 R55 858 R60,72 865,66 R68, 70 R73 R74

.R79

Resistor, 1 Megohm, 1/4 W Resistor, 100K Ohms, 1/4 W Resistor, 4.7K Ohms, 1/4 W Resistor, 100 Ohms, 1/4 W Resistor, 2.7K Ohms, 1/4 W Resistor, 620 Ohms, 1/4 W Resistor, 6.8K Ohms, 1/4 W Resistor, 2.2K Ohms, 1/4 W Resistor, 10K Ohms, 1/10 W. 1% Resistor, 10K Ohms, 1/4 W Resistor, 33 Ohm, · 1 W Resistor, 0 Ohm (Molded Jumper) Resistor, 270K Ohm, 1/4 W Resistor, 110K Ohms, 1/10 W, 1% Resistor, 49.9K Ohms, 1/10 W. 1% Resistor, 20K Ohms, 1/10 W, 1% Resistor, 76.SK Ohms, 1/10 W, 1% Resistor, 47K Ohms, 1/4 W Potentiometer, 10K Ohms Resistor, 220 Ohm, 1/4 W Resistor, 10 Ohms, 2 W Resistor, 22K Ohms, 1/4 W Resistor, 1.5K Ohms, 1/4 W

J735300 J735137 J735034 J735050 J735238 J735049 J735032 J735237 J735519-0426 J735053 J723069 J582510 J735243 J735519-0440 J735519-0437 J735519-0431 J735519-0611 J735035 J620850-0082 J735071 J072222 J735093 J735063

6330, P• 33

..


Item

C1-6,8-11,13-i8,20,21, 23,25,28,30,31,34,35, 37,38,40,41,45-50,52 58,63,64

C7,i 9,42,44 C12,22,33,53,54,59 C32 C43,55,57 C56 L1 01, 14 03,7 09,17 010 013 016 Q1 Q2,6, 1 O Q3 Q4 Q5 Q7,8,9,12 F1 Oscillator SW1 IC13 (Address Module) Ic9,;o,14 Qi ,5 Q7,8,9,11,12 F1 Jl J4 J6,9 J7 J8 TP1-5,7-17,20,22-26,28,

29 Q3,IC20 Q3,IC20 Q3, IC20 " Q3, IC20

6330, p. 34

Description

Capacitor, .1 Mfd, Ceramic

Capacitor, 1 Mfd Capacitor, .1 Mfd Polycarbonate Capacitor, 1 Mfd, 50 Vdc Capacitor, Capacitor, 47 Mfd Capacitor, .002 Mfd Inductor, 150 Mh Diode, i N914 Diode, 1N751 Diode, 1N5232 Diode,1N4003 Diode, 1 N750 Diode, 1N457 Transistor, 2N4037 Transistor, 1RFD120 Transistor, 1RF531 Transistor, 2N2222A Transistor, 2N2270 Transistor,2N2907 Fuse, 3-Amp Oscillator, 4.9152 Mhz Switch, Toggle SPOT IC Socket, 28-Pin IC Socket, 40-Pin Pad, Transistor Mounting Pad, Transistor Mounting Fuse Clip Connector, 16-Contact Connector, 6-Contact Connector, 7-Contact Connector, 2-Contact Connector, 10-Contact Test Point Pin

Screw, #6-32 x 3/8 Round Head Washer, t/6 Flat Washer, #6 Lock Nut, #6-32

,.

I

US&S Part No.

J709145-0330

J706387 J706982 J709145-0431 J709145-0497 J709145-0146 J706530 J726031 J723747 J726150-0043 J723555 J723967 J723886 J731291 J731398-0092 J731398-0088 J731256 J731186 J731233 J710090 J718300 J725707-0312 J725840-0002 J725840-0001 J792072 J792437 J576794 J793015-0001 J709146-0270 J709146-0300 J709146-0268 J709146-0271 J713824

J525031 J047996 J047662 J048148

°' Lu Lu 0 ..

"O . Lu \J1

"'l

~ !:; co .... Lu

~ 0 ::s CT

~ CT

ij d "'Cl

Q ("l

i 0 ::s ~ CT

s;~ s::: CT

f2 2

J2 Jl 'I

rir} ... ICI

" IC2

LJ4LJ~ IC3

. } I D. [

. n... ... n r1-rYTYi r; :;: Lf-' uu .Y.,Y

RNI

0

• _..,. ',-', y ()rP7

~~;~:,_ IC6 ... u

L _J

nC5 u

L

ICS 0 """'-/"""

L -'

"c6 u

a:: • _..,.

0 CD CL ....

L -'

ncr u

,., L,J

!Cl . _..,.

CD a::

O L-' a,

e:nca u

..

40

39 1

1 I I

" C2n f u, J 2 :s ::: I Jl,1 •

JP2 J ::: I

1 JP] J - 1 I 0 - " TP6 ( }

J J

RN2 . I I

• •

I I

" ( I I }

ICI • • . _..,. r,

:! w

'- -'

neg u

-{ ]RIO

•

RII Cl2 n~ { } u(

10 , , , 1 , 'A' , , N JPS oi I I I I I i It_·

J ii: f!: I 'cl 3 ,-. I I I I ~ I I I I Q /f\..

J4B40- ISS-B JP6 6 :

I rY, "' 1' no IC21

4 2 ..,, Wu_.,-3 JS TP24() '2

~···· 11111 -,-

D e: "-'""'"Cl'&l'J-\DN,-..a:,C,, 2 ~ I I · IC9

()PS ICIO

ICII

ICl2

CII

CJ CIO

n u ..... ..... u

a.xa:a: 0 ct: 0 crcra: l

1 C40 FRONT UNIT rY,~ ~ TRAIL GUARD l.l'U

®N451605-82 REV, n "' "' TP29~ • ~ +ffc21 W

1Cl

1Su 42cl,i?c L-'

Cl 3 U,.., .--~43 ' I

J [ J 81 Oe. ~;4 ( '\ J6 D R20 R4S \ R21n 08 v 1)4

1 n R22U R46 ( , · 4 ,..,,.., M -u [ ] ~:::: R47 ~ .105 ID ~ [ ] R24 010

J Cl-4 [] [] CIS

1

J Cl6 [] ~ [] (

l Cll • c•a [] Cl'J ~

JcJ(

•

'- -'

IC16

ICl7

'-' • - - R48 i ( , D '-" R49 a, RSO ~ .I - "' RSI 06 4

1- -' , ~ ii: RS2 J7 2 3 D C25,..., '() RS]

JP4 \ I ( \ Tpj'4 C27 R54 ::; I \ J L -' n R55 a: RlO

'- ->..,,,.o U R56

1 TPR'2\0 C26 01 :Q~~ I CD R~ 1 I I 1 011 r,Y, ii:O R61 D m ,-. QI J R2J ',-Y-,J o R62 .,,

R2B :; R63 ~ m ... R]O TP21 + R64 J~ Rll O R65 (;-/ ......._.

R32 OJ f \ R33 R66 01 I

1 R340 R61 -( ]- \.. /,D TP19 TP26Q J TP20 RbB J-

R37 02 C32 0 0(2 <:-"°"\ <:-"°"\ N

RlS 1 ]- C28 ~ ~9 J9 R~ ]- ..., IOe _..,- [D

t- R38 03 TP27~

ti; :lf ICI~ ' .1 ' .1 - LI § ,_i:"{ n l:! s•• lton , D ) o~ .... + <:!; 1.;;

tlu j n _L -' ::] Q~ ::] L ::::J { } "' C30 !\ uo '"°'"+ ~

"'l .i= \J1 .... °' 0 \J1 I 0:, N .. t:U a, < . 0

c z 6 z I ~ :r: • (I)

ci z ), ,...

m

..


Section 14. FRONT UNIT ALARM CABLE N451647-2601 (See Figure 14)

Item

. 1 2 3

C451647·26, Rev. 0

Descri tion

Alarm, Audio Indicator Housing, Receptacle 4-Position Contact, Locking Clip

#20 AWG. RED

#20 AWG. BLACK

2-............_ 1

Pl

1

Figure 14. Front Unit Alarm Cable Assembly

US&S Part No.

J620941 J713804-0006 J709576-0020

Section 15. FRONT UNIT RF CABLE ASSEMBLY N451647-2801 (See Figure 15)

4

Item

1 2 3 4 5

C451647·28, Rev. 1

6330, P• 36

Descri tion

Receptacle Cable, Coaxial RG 58A/U Connector, UG177/U Connector, BNC UG-88 Tubing

2 2

Figure 15. Front Unit RF Cable Assembly

5

US&S Part No.

J720081 A045222 J706782 J701277 A774201

1

3

UNION SWITCH a SIGNAL m


6330, P• 37

. ..

.,


Section 16. MISCELLANEOUS ASSEMBLIES (See Figure 16)

' Item Description US&S Part No.

1 Power Cable (For Front Unit) N451647-0901 2 Connector, Plug, Straight J709146-0901 a 3 Clamp, Cable J706729 a 4 Bushing, Rubber J750078-0002 a 5 Cable A045732 a 6 Tubing A774201 a

1 Battery Assembly, Marker Light Unit N451647-3701 8 Battery, 10 AH, 12 Vdc J705167 b 9 Housing, Connector J713804-0008 b

10 Contact, 20-14 Pin J709576-0027 b 11 Wire, #18 PVC A045665-0009 b

12 Antenna Kit, Low Profile X451647-4301 13 Antenna, Excaliber J793064 c 14 Coaxial Cable, RG 58A/U A045222 c 15 Adapter, Reducing J708891 c 16 Plug, Connector J718005 c

17 Dummy Connector Assembly N451647-5501 18 Receptacle, Connector J720018 d 19 Connector, Dummy Receptacle J709146-0296 d 20 Mounting Plate M451647-5101 d 21 Screw, 4-40 x 3/8 Pan Head J050997 d 22 Nut, 4-40 NC-2 Self Locking J048207 d

23 Mounting Plate, Wall N451647-5102 24 Receptacle, Connector J720018 e 25 Connector, Dummy Receptacle J709146-0296 e 26 Mounting Plate M451647-5301 e 21 Screw, 4-40 x 3/8 Pan Head J050997 e 28 Nut, 4-40 NC-2 Self Locking J048207 e

29 Antenna Kit, Dipole (Not shown in Fi~re) X451646-1001 30 Mount, Antenna J794002 f 31 Plug, Connector J718005 f 32 Adapter, Reducing J708891 f

33 Mtg. Plate, Console (Not shown in Figure) M451647-5101

34 Marker Light Unit, Red Lens (Not Shown J714322 in Figure)

35 Marker Light Unit, Amber Lens (Not Shown J714322-001 in Figure) I . .

Notes:

a Included under item 1 b Included under item 1

c Included under item 12 d Included under item 17

e Included under item 23 f Included under item 24

6330, p. 38

"' I ~ .. (

"'

•

3

• 4

Jl

I' I It"""" 2 I

I

3

4

1

5,6

C451647-55 Rev 0, f451647·51 Rev. 0, C451647·43 Rev. 0, C451647 37 liev. 0 C4511147-09 Rev. O

!J 10

13

#tlRED ~+ #18 BLACK

11 -

16 15

I 7

(

12

8

I ) l

14

~ '' 16 I •

I

I I

I • , t.-...!.---io

22

18

y 17

27

-·-·····-·· ~


20

_r:-( ~

w. - o· • •

)

-_-_-_-_-_-_j '-' )

~~---~~ --~~-23

[,'t~ure 16.

I

ML~c~llanaous Trall Guard Assdmbllds

<i3JO, p. 31)/'IO

6330 service manual parts list - hitachi rail · 6330, p. 1 o us&s part no. n451647-2202...

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