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Determine Scope

Select Technique

Recommend Preventative

Actions q

Identify Hazards

Evaluate Causal Factors

Actions

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Probability of Incident

Frequency of Exposure

Severity

Likely 1 out of 100

exposures leads to an incident

10

Several Times a Day

Ten or ore times per day

10

100 700 1500 4000 10000

Probable 1 out of 1,000

exposures leads to an incident

7

Daily Once per day

7

49 343 735 1960 4900

Unlikely But Possible

1 out of 10,000 exposures leads to

an incident

5

Weekly Once per week

5 25 175 375 1000 2500

Unlikely 1 out of 100,000

exposures leads to an incident, safe

activity

2

Monthly Once per

month

2

4 28 60 160 400

Extremely Unlikely

1 out of 1,000,000 exposures leads to

an incident, extremely safe

activity

1

Rare Once per year

or less

1

1 7 15 40 100

Standard Operation

1

Minor 7

Medium

15

Critical

40

Major

100

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1 7 15 40 100 Safety/Health

Activity with inherent risk, conducted routinely according to procedure

First Aid Medical Treatment

Lost Time Injury/Illness Restricted Work

Serious Lost Time Injury/Illness I

Fatality Epidemic

Environmental

Aspect related to routine operation

Internally Reportable Environmental Incident.

Minor Environmental Incident. Case of Non-Compliance.

Environmental Incident Case of Significant Non-Compliance with Regulatory Corrective Action.

Major Environmental Incident. Case of Significant Non-Compliance with Possible Regulatory Legal Action

Economic None <$10K $10-$100K $100K-$3m* >$3m

Production None < 1 day unplanned downtime

2-3 days unplanned downtime

< 1 week unplanned downtime

> 1 week unplanned downtime

Risk Exposure Calculation To be performed for Safety/Health, Environmental, Economic and Production, as applicable, using EHS Risk Assessment, Form #E-103. Example calculation provided.

Probability X

Frequency X

Severity =

Total Risk Exposure

5 5 15 375

Trivial, no measures

Moderate, pro- active measures

Substantial, immediate measures

Risk level

Wh t If

Broad Scope HAZOP

Industry Specific Bow-Tie

Narrow Scope

What-If JSAHIRARC

FMEAFTAHACCPControl Banding

Take 5MEPSECPPRCS

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Implement

Evaluate RIsks

Identify Hazards

Reduced Risk

Implement Controls

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Location: Stockroom Description: Operating a Forklift By: CAS Date: 1-28-17

What If? Answer Probability Consequences Recommendation

Operator does not wear their seatbelt?

Employee could fall out of the seat or be crushed if forklift overturns

High Fatal Injury Seat belts, training

Forklift overturns? Employee could be injured, product and property damage

High Severe or fatal injury, damage to product

Training, right-size forklift,

•• A JA JOBOB HAZARDHAZARD ANALYSISANALYSIS ISIS AATECHNIQUETECHNIQUE THATTHAT FOCUSESFOCUSES ONON JOBJOB

••TECHNIQUETECHNIQUE THATTHAT FOCUSESFOCUSES ONON JOBJOBTASKSTASKS ASAS AA WAYWAY TOTO IDENTIFYIDENTIFY HAZARDSHAZARDSBEFOREBEFORE THEYTHEY OCCUROCCUR. I. ITT FOCUSESFOCUSES ONONTHETHE RELATIONSHIPRELATIONSHIP BETWEENBETWEEN THETHEWORKERWORKER, , THETHE TASKTASK, , THETHE TOOLSTOOLS, , ANDANDTHETHE WORKWORK ENVIRONMENTENVIRONMENT. .

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Task Step Hazards Required Safe PracticesStart Forklift Equipment failure Inspect equipment prior to use

Drive to pick-up location

Strike pedestrian, overturn forklift Go Slow, Look before moving, sound horn wear seatbeltup location horn, wear seatbelt

Retrieve Load Overturn forklift, drop load Do not overload, do not turn while lifting, move only stable loads, fully seat load on forks

Take Load to Destination

Overturn lift, strike a pedestrian, drop load, property damage

Drive in reverse if view is obstructed, go sow, sound horn, use mirrors at intersections, only carry stable loads

Place load in racks

Overturn lift, damage to racks, dropped load

Do not turn while lifting load. Verify clearance to avoid striking rack structure, verify load capacity of lift and racks

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Activity or Task

Hazard Category Existing Controls

Impacts/Risks

Probability Frequency Severity Risk Acceptable?

Drive F klift

Strike Pedest Safety Sound

h Injury 7 10 40 2800 NoForklift Pedestrian

Safety horn Injury 7 10 40 2800 No

Drive Forklift

Strike Pedestrian

Safety Physical Barrier Injury 2 7 40 560 Yes

Drive Forklift Tip

Over Safety

Carry load low and slow, wear seatbelt

Tip Over 1 7 7 49 Yes

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From www.ehsdb.com

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HACCP

Hazard Analysis

Critical Control Points

Record Keeping

HACCPCritical Limits

MonitoringCorrective Actions

Means to Ensure System Works

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Health Hazard

Specify Hazard Band1.* Inhalation2.* Ingestion

Exposure Potential

Dustiness or volatilityGeneric Risk Assessment

3.* Absorption4.* Contact5.* Carcinogen, etc.

* Particle Size* Toxicity Combination of

hazard assessment and exposure potential

Control Approach

Type of approach required for adequate control1) Gen Ventilation for low hazards2) LEV or limited engineering controls3) Engineering controls for moderate hazards4) Specialist advice required

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Forklift

Operating a Forklift near Pedestrians

Equipment Malfunction

Operator Error

Operator Severe

Pre-op PM

Training Evaluation

Forklift Strikes

PedestrianDoes not see Ped

Pedestrian in Path

Pedestrian Does not

see Forklift

Severe Injury or Fatality

Barrier

Mirrors Hi Vis

Designated Aisle

Detection Devices

Mirrors Horn LOS

Emergency Response

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