5 step shaft alignment procedure

1
5-STEP With all bolts loose align machine to where it looks aligned by eye. Set up laser alignment system. Measure, diagnose, and correct Soft Foot with the assistance of the laser system and feeler gauges. Measure and correct alignment of the machine to achieve the final alignment to the required targets within tolerances. Print the report to document the alignment. With feeler gauge find obvious gaps and fill them with shims, taking care of any rough soft foot condition. Aim to have all soft foot readings within 2 mils (thou). Save the alignment file. The goal is to minimize any coupling strain, and ensure that the machine is alignable. Replace damaged shim packs with new, corrosion and crush resistant shims. Re-tighten bolts to 100% torque. Ensure the misalignment is less than 15 mils (thou) at the coupling. Visual inspection of the foundation, grout, and baseplate. Take two sets of measurements to ensure repeatability. Clean up: remove rust, scale, paint, dirt from under and around the feet. Safety: Lock-out and tag-out of the machines, etc. Pre-Alignment Checks Rough Alignment and Rough Soft Foot Initial Laser Alignment Check Final Soft Foot Check with Laser System Final Alignment to Tolerance and Documentation 1 2 3 4 5 LUDECA.COM 2x SHAFT ALIGNMENT PROCEDURE Keep it running. © Copyright 2015 by LUDECA, INC. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written permission of LUDECA, INC. WARNING: The content of this graphic is a basic guide to re-align machines. In practice, more details must be taken into account. LUDECA, INC is not responsible for any damage or injury arising out of the use of this document. Order No. 01-218-01 < 15 mils (thou) 100 % 2mils (thou)

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Shaft Alignment Procedure

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Page 1: 5 Step Shaft Alignment Procedure

5-STEP

With all bolts loose align machine to where it looks

aligned by eye. Set up laseralignment system.

Measure, diagnose, and correct Soft Foot with the

assistance of the laser system and feeler gauges.

Measure and correct alignment of the machine

to achieve the final alignment to the required targets within tolerances.

Print the report to document

the alignment.

With feeler gauge find obvious gaps and fill them with shims, taking care of any rough soft

foot condition.

Aim to have all soft foot readings within 2 mils (thou).

Save the alignment file.

The goal is to minimize any coupling strain, and ensure

that the machine is alignable.

Replace damaged shim packs with new, corrosion and crush resistant shims.

Re-tighten bolts to 100% torque.

Ensure the misalignment is less than 15 mils (thou)

at the coupling.

Visual inspection of the foundation, grout,

and baseplate.

Take two sets of measurements to

ensure repeatability.

Clean up: remove rust, scale, paint, dirt from under

and around the feet.

Safety: Lock-out and tag-out of the machines, etc.

Pre-Alignment Checks

Rough Alignment and RoughSoft Foot

Initial Laser Alignment Check

Final Soft FootCheck with

Laser System

Final Alignmentto Tolerance

and Documentation

1 2 3 4 5

LUDECA.COM

2x

SHAFT ALIGNMENT PROCEDURE

Keep it running. © Copyright 2015 by LUDECA, INC. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written permission of LUDECA, INC. WARNING: The content of this graphic is a basic guide to re-align machines. In practice, more details must be taken into account. LUDECA, INC is not responsible for any damage or injury arising out of the use of this document.

Order No. 01-218-01

<15mils (thou)

100%

2mils (thou)