5 critical success factors for lean deployment · lean tools to support continuous improvement...

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Presented by Maria Ryan Crystal Lean Solutions 5 Critical Success Factors for Lean Deployment

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Page 1: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Presented by

Maria Ryan

Crystal Lean Solutions

5 Critical Success Factors for Lean Deployment

Page 2: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

“What Does Lean in Construction Mean to You?”

Page 3: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Know Yourself

1

Purpose

2

Strategy

3

Structure

4

Behaviours

5

5 Critical Success Factors

Page 4: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

How Does Change Occur?

0 Time

Leve

l of

Co

mm

itm

en

t

Anxiety, Shock

Resignation

Denial

Anger, Fear

Confusion, Conflict

ResistanceHigh stress, creativity,

Realisation of loss,

Acceptance

Exploration

Impatient,

Hopeful, Relief,

Trust, Enthusiasm

Commitment

Neutral Zone

New BeginningsEndings

Bridge and Mitchell, 2000

Goal of a Change agent is to

1. Reduce the depth

2. Compress the time

Page 5: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

RationalUse data to influence

What is Your Influencing Style?

AssertingUse Power to influence

NegotiatorUse compromise and cooperation

InspirationalUse Story Telling to

influence

BridgingTeam Based approach

to influence

Reference: HBR

Pushing Styles

Pulling Styles

http://www.situationmanagementsystems.com/blog/index.php/influence-survey/

Page 6: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Know Yourself

1

Purpose

2

Strategy

3

Structure

4

Behaviours

5

5 Critical Success Factors

Page 7: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

What is Lean?

It’s an approach to managing your business

Deliver Your Purpose ……together!

Page 8: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

What is the Purpose of Your Business?

“Deliver Projects Better, Faster, Together”

“Kirby aspires to be the most trusted provider of high-value engineering and construction services”

Share with Everyone, Everywhere at Each Available Opportunity

“Our vision is to be the contractor of choice for clients, and the workplace of choice for great people”

Page 9: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Know Yourself

1

Purpose

2

Strategy

3

Structure

4

Behaviours

5

5 Critical Success Factors

Page 10: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Purpose

Deliver Projects Better, Faster, Together 2018: 0 Accidents, 0 Customer Complaints,

90% Schedule Compliance, 90% Process Confirmation

Zero Accidents, No 1 for Delivery and Quality, 5% Cost Reduction All achieved through Continuous Improvement & Teamwork

Page 11: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Critical Business Processes

Continuous Improvement

Process

Pro

cess

Value-Driven Purpose

Page 12: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Process Based Approach

Plan and BuildProcurementDesign and

TenderHandoverStart End

Accounts Receivable

Page 13: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Planning Process: Daily Huddle

Complete Daily Huddle

Process Charter Process Confirmation

▪ Purpose▪ Customer & Requirements▪ Roles and Responsibilities▪ Behaviours Expected

▪ Measure of Effectiveness ▪ Measure of Behaviours▪ Measure of Action Status

Page 14: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Problem Solving Based Approach

80% of Problems Addressed hereFrom daily huddles and Weekly Work Plan

Problems that reoccur from Daily Huddle and WWPMonthly Variance Analysis Process

Complex problems across projects that require significant data analysis to prevent reoccurrence

Promoting a Learning Organisation

Page 15: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Lean Tools to Support Continuous Improvement

Build Process

Kanban

Visual Mgt.

5S

Last

Planner

System

Direct

Obs.

Gemba

Walks

Page 16: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Training Plan to Support Business Process and CI

People: Training Plan

Pro

cess

Value-Driven Purpose

Critical Business Processes

Continuous Improvement Pe

op

le

Page 17: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Management Systems & Behaviours

Pro

cess

Pe

op

le

Value-Driven Purpose

Management Systems Leadership behaviours

Culture

Page 18: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Management Systems

Trust Your People to Manage Business Processes

Daily Escalation Process

Ideally 80% of Problems Discovered & Resolved At Tier 1

Page 19: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Transformational Framework

LEI: https://www.youtube.com/watch?v=oeRXOT8lv0g

Pro

cess

Pe

op

le

Value-Driven Purpose

Management Systems Leadership behaviours

Culture

Page 20: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Know Yourself

1

Purpose

2

Strategy

3

Structure

4

Behaviours

5

5 Critical Success Factors

Page 21: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Researches ProgramImplement plan Monitor ProgramBehaviours

Resilient, Persistent and Authentic

Organisation Structure to Support Lean Deployment

Lean Champion Lean Program LeadersLean Steering Team

Develop Lean StrategyMonitor Recognise SuccessCoaching and MentoringBehaviours

Business ProcessesCoaches and MentorsTraining Plan Behaviours

Management Team

PurposeCommunicationValues and BehavioursBehaviours

Page 22: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Lean Deployment

LPSDirect

ObservationIdeas

Process

LPSDirect

ObservationIdeas

Process

Project by Project Basis

Pilot

Across All Business Processes

Pilot

Program by Program Basis

No One Size Fits All

Page 23: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Know Yourself

1

Purpose

2

Strategy

3

Structure

4

Behaviours

5

5 Critical Success Factors

Page 24: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Situational Leadership

Supporting Coaching

Delegating Directing

Low Directive Behaviour

Sup

po

rtiv

e B

eh

avio

ur

High

High

Page 25: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Recognition

The Power of Thank You

Process to Recognise:▪ Behaviours ▪ Results▪ Good Ideas

No One Size Fits All

Page 26: 5 Critical Success Factors for Lean Deployment · Lean Tools to Support Continuous Improvement Build Process Kanban Visual Mgt. 5S Last Planner System Direct Obs. Gemba Walks

Thank You