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© SMEs in the Future Internet (FI) Task Force - 2012 FASyS: Personalised and Proactive Health and Safety for Aging Workforces in the Future Sensing Enterprise Working Environments FInES Workshop on Sensing Enterprise Brussels, 12 October 2012 Dr Oscar Lazaro – Innovalia Association

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FASyS: Personalised and Proactive Health and Safety for Aging Workforces in the Future Sensing Enterprise Working Environments Dr Oscar Lazaro – Innovalia Association

TRANSCRIPT

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© SMEs in the Future Internet (FI) Task Force - 2012

FASyS: Personalised and Proactive Health and Safety for Aging Workforces in the Future Sensing Enterprise Working

Environments

FInES Workshop on Sensing Enterprise Brussels, 12 October 2012

Dr Oscar Lazaro – Innovalia Association

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Agenda

The FASyS Experience.

Lessons Learned.

© SMEs in the Future Internet (FI) Task Force - 2012

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THE FASYS EXPERIENCE DEPLOYMENT OF INTEGRATED AND PERSONALISED RISK MANAGEMENT SOLUTIONS IN A SENSING ENTERPRISE

© SMEs in the Future Internet (FI) Task Force - 2012

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Background

FASyS – the Spanish acronym for Absolutely Safe and Healthy Factory

FASyS is a 40 month duration project, started in September 2009 with a budget of 23.3 M€.

FASyS involves 13 companies and 11 research centres and universities.

FASyS aims at improving business competitiveness in “human-centric” manufacturing processes through new levels of industrial safety and workplace comfort facilitated by a strong Sensing Enterprise Foundation.

© SMEs in the Future Internet (FI) Task Force - 2012

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The FASyS concept back in 2009

© SMEs in the Future Internet (FI) Task Force - 2012

The knowledge worker and human-centric manufacturing are pillars of advanced

European production models.

.. And manufacturing environments are becoming

•Highly dynamic.

•With more sophisticated products & technologies.

•With a greater variability in the production and with dwindling series.

... But

• Workforce is aging fast.

• Human error is the source of 90% of

accidents and incidents in industry.

• The impact of error on workers is

more severe.

.. Technology & prevention models lack the

right scope to protect the worker as an

strategic asset.

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The Business Challenge

IoT & Sensing Enterprise could be instrumental to achieve the right balance

© SMEs in the Future Internet (FI) Task Force - 2012

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The FASyS concept back in 2009

© SMEs in the Future Internet (FI) Task Force - 2012

Personal health and safety

related useful information

provision for earlier awareness,

more complete diagnosis

analysis, integrated assessment,

and more effective treatment.

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The FASyS concept back in 2009

© SMEs in the Future Internet (FI) Task Force - 2012

Real time information is

•highly available

•user-friendly managed

•securely accessed

.. for better prevention as well as reaction

Health and safety monitoring

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The FASyS concept back in 2009

© SMEs in the Future Internet (FI) Task Force - 2012

… enabling the deployed actuators de/activation,

computer aided actions, preventive therapy flow

customization, training launching, monitoring

intensification, etc.

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The Operational Challenge

There is a need for continuous, proactive, absolute management of security

and health – “factory worker first”.

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The Operational Challenge

Can well-known and emerging hazards be completely managed in an integrated, proactive and continuous manner?

© SMEs in the Future Internet (FI) Task Force - 2012

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The Operational Challenge

© SMEs in the Future Internet (FI) Task Force - 2012

Ad

vance

d C

om

mm

un

ication

M

anage

me

nt

Acquisition

Location Sensors

Artificial Vision Systems

Sensorised Textiles

Sensorised Machine Tools

Environmental Sensors

Communication

Short-range hybrid sensor networks

Heterogeneous communication

networks

1

Inte

grat

ed

Str

ate

gie

s fo

r R

isk

Pre

ven

tio

n

Risk Management

RR

Personal Health Services

Proactive Risk Management &

Visualisation

Risk Analysis & Identificacion

Decision Support Systems

Tools for Risk Prediction

(Simulation)

DeDe

3

Inte

lige

nt

FASy

S Se

rvic

e

Man

age

me

nt

ºº

2

Risk Characterisation Information Management

Work environment monitoring

Machine Tool Monitoring

Worker activity monitoring

Location services

Health Monitoring

Higine

Ergonomics & Psico-Sociology

Security

Risk A

ctuatio

n Syste

ms

4

Risk Information & Training

Advanced Human Machine Interfaces

Machine Tool – Active Security

Training Systems

Risk modelling

2

Risk Actuation Systems

4

Sensing Enterprise

1

Integrated Strategies for Risk

Prevention

3

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FASyS – A “caring” manufacturing enterprise

© SMEs in the Future Internet (FI) Task Force - 2012

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LESSONS LEARNED

© SMEs in the Future Internet (FI) Task Force - 2012

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Testing sites – Large Enterprises & SMEs

© SMEs in the Future Internet (FI) Task Force - 2012

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Testing sites – Large Enterprises & SMEs

© SMEs in the Future Internet (FI) Task Force - 2012

AN

ALY

SIS

D

EC

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N

AC

TIO

N

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Technologies & Paltforms involved in the Test-Site

Future Internet Networking

Semantic Sensor Networks.

Vision Systems.

Smart Object

Active Machine Tool Control

CEP

Virtualisation & Cloud Computing

Knowledge Management.

Business Process Modelling

Service Composition and Orchestration.

Augmented Reality.

eLearnig platforms.

© SMEs in the Future Internet (FI) Task Force - 2012

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Testing sites – Large Enterprises & SMEs

Configuration & Set-up

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Testing sites – Large Enterprises & SMEs

Operation & Adaptation

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Testing sites – Large Enterprises & SMEs

Scenarios

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Testing sites – Large Enterprises & SMEs

Scenarios

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Testing sites – Large Enterprises & SMEs

Scenarios

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Testing sites – Large Enterprises & SMEs

Scenarios

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Testing sites – Large Enterprises & SMEs

© SMEs in the Future Internet (FI) Task Force - 2012

AC

TIO

N

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Testing sites – Large Enterprises & SMEs

Communication System Deployment

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Testing sites – Large Enterprises & SMEs

AR – Ergonomic Modelling & Monitoring

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Testing sites – Large Enterprises & SMEs

Real-world and Virtual World Simulation – Ergonomic

Modelling

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Testing sites – Large Enterprises & SMEs

Ergonomic monitoring

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Testing sites – Large Enterprises & SMEs

© SMEs in the Future Internet (FI) Task Force - 2012

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Contextualised Risk Actuation

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Monitoring & Control

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Proactive H&R Monitoring – Man in the loop

© SMEs in the Future Internet (FI) Task Force - 2012

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Testing sites – Big Data Analysis

© SMEs in the Future Internet (FI) Task Force - 2012

Parameters-

signs-sympton

selection

Automatic process

filtering. Autofocus.

Meticulous filters

Source ICD-10: 12.428 injuries, 330 symptoms… “leading and lagging indicators analysis”

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Conclusions

© SMEs in the Future Internet (FI) Task Force - 2012

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Lessons Learned

Technical

Data reliability. Sensor data + acquisition method description.

Data openness. Data is both open and close based on trusted networks and usage context.

Data stream scalability. Data processing should be flexible and distributed.

Reasoning resilience. Resilience to data unavailability, ambiguity, imprecision and error for real system deployment.

Linked knowledge. Knowledge searches for smart objects.

Smart object autonomy. Smart object exhibit “glocal” intelligence.

Smart object morphing. Smart objects may serve purposes beyond those that they were intended for.

Messaging performance. Secure QoS-aware service messaging.

© SMEs in the Future Internet (FI) Task Force - 2012

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Lessons Learned

Economic

Business impact assessment methods should focus on effect quantification not technology.

Traditional business processes were initially revisited to exploit sensing enterprise solutions.

New business models could not be pushed. At latter stages new business opportunities naturally emerged from the adoption of new business processes.

Non-technical

Legal framework analysis focused on governance, accountability and liability.

Social framework focused on privacy empowerment and transparency vs. vigilance and scrutiny.

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Lessons Learned – Knowledge dynamics and intelligence

Knowledge should not be an static asset to be searched or found.

Searching for knowledge is a painful and slow experience. Less value

Knowledge is the sensing enterprise “protein”. The enterprise genome.

Knowledge “proteins” in traditional and “new coded” forms must actively attach and modify the behaviour of relevant enterprise objects – smart objects.

Knowledge in continuous and fit motion through the enterprise torrent equals to increased business value generation.

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Acknowledgements

FASyS – Absolutely Safe & Healthy Factory http://www.fasys.es/en/index.php

ComVantage – Collaborative Manufacturing Network for Competitive Advantage http://www.comvantage.eu/

SMEs in the Future Internet Task Force http://www.fines-cluster.eu/fines/jm/FInES-Task-Forces/smes-in-the-future-internet-task-force.html

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Questions

Thank you

Dr Oscar Lazaro

[email protected]

www.innovalia.org

© SMEs in the Future Internet (FI) Task Force - 2012