4.th eco forum rendsburg, germany, 7.th – 8.th of september, 2006 demonstration of a flexible...

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4.Th ECO Forum Rendsburg, Germany, 7.th – 8.th of September, 2006 Demonstration of a flexible plant processing organic waste, manure and /or energy crops to bio-ethanol and biogas for transport Jens Bo Holm-Nielsen Head of department University of Southern Denmark and Aalborg University Esbjerg Department of Bioenergy Niels Bohrs Vej 9-10, DK-6700 Esbjerg, Denmark Tel. (direct): +45 7912 7715, fax: +45 6550 1091, cell: +45 2166 2511 E-mail: [email protected]

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4.Th ECO Forum

Rendsburg, Germany, 7.th – 8.th of September, 2006

Demonstration of a flexible plant processing organic waste, manure and /or energy

crops to bio-ethanol and biogas for transport

Jens Bo Holm-Nielsen

Head of departmentUniversity of Southern Denmark and Aalborg University Esbjerg

Department of BioenergyNiels Bohrs Vej 9-10, DK-6700 Esbjerg, Denmark

Tel. (direct): +45 7912 7715, fax: +45 6550 1091, cell: +45 2166 2511E-mail: [email protected]

Homepage: www.acabs.dk and www.sdu.dk/bio

FLEXFUEL 2

The Green BiorefineryThe idea behind a Green Biorefinery is that all crops and biomass resources are utilised as feedstocks in stepwise treatments.

Basically with as low energy input as possibly by applying biotechnological methods; enzymes, fermentation, separation, and purification for various products.

The concept produces a portfolio that is capable of replacing fossil fuel refined products.

[Source: P. Kiel and J. B. Holm-Nielsen, University of Southern Denmark, 1994]

FLEXFUEL 3

Danish Bioethanol Concept

[Source: A.B. Thomsen (Risoe National Laboratory) et. al]

FLEXFUEL 4

Introduction to FLEXFUEL

The project will demonstrate use of biofuels from well to wheel. It demonstrates the hitherto cheapest production of ethanol by using organic material of which a large part is classified as waste.It demonstrates flexible change to fuels, and it has a large European potential. Therefore it has extremely high relevance to the objectives of the Specific Programme and the Work Programme.

[Source: www.sdu.dk/bio]

FLEXFUEL 5

FLEXFUEL: Location

The island of Aeroe south of Fynen, Denmark

FLEXFUEL 6

FLEXFUEL: Location

Location of the FLEXFUEL facilities

FLEXFUEL 7

FLEXFUEL: Location

Location of the FLEXFUEL facilities

FLEXFUEL 8

FLEXFUEL: Project co-ordination

Project co-ordinator name: Per Thomas Jensen Project co-ordinator organisation name: VE-Organisation Aeroe AddressVestergade 36 DK-5970 Aeroeskoebing Denmark

ContactPhone/fax: +45 6252 1587 E-mail: [email protected]

Project participants:

VE-organisation, Ærø (DK)PlanEnergi (DK) Bioscan (DK) Ecotraffic (S)Aalborg University Esbjerg, AAUE (DK)IFA Tulln (A)

FLEXFUEL 9

FLEXFUEL: Process flow sheets

BIOGAS PROCESS

FLEXFUEL 10

FLEXFUEL: Process flow sheet

FLEXFUEL 11

IBUS – Integrated Biomass Utilisation System

[Source: Charles Nielsen, ELSAM A/S]

FLEXFUEL 12

IBUS – Integrated Biomass Utilisation System

[Source: Charles Nielsen, ELSAM A/S]

FLEXFUEL 13

IBUS – Integrated Biomass Utilisation SystemProcess demonstration – from straw to ethanol

[Source: Charles Nielsen, ELSAM A/S]

FLEXFUEL 14

IBUS – Integrated Biomass Utilisation SystemLiquification and saccharification of celluloses (patented process)

[Source: Charles Nielsen, ELSAM A/S]

FLEXFUEL 15

[Source: Svensk Växtkraft AB, Sweden]

Biogas plant anno 2005: A Swedish case story of a Biorefinery (Västerås)

FLEXFUEL 16

[Source: Svensk Växtkraft AB, Sweden]

Biogas plant anno 2005: A Swedish case story of a Biorefinery (Västerås)

FLEXFUEL 17

[Source: Svensk Växtkraft AB, Sweden]

Biogas plant anno 2005: A Swedish case story of a Biorefinery (Västerås)

FLEXFUEL 18

[Source: KWS]

World Bioenergy potential by J.B. Holm-Nielsen et. al. (paper: www.sdu.dk/bio)

FLEXFUEL 19

World Bioenergy potential

[Source: J.B. Holm-Nielsen, Dept. of Bioenergy, SDU/AAUE]

FLEXFUEL 20

World Bioenergy potential

[Source: R. Braun, IFA, Austria]

FLEXFUEL 21

World Bioenergy potential

[Source: R. Braun, IFA, Austria]

FLEXFUEL 22

Conclusion

• Biorefinery is integration of various robust treatment technologies for conversion of

complex biomasses into various products for energy and industrial use.

• FLEXFUEL is an EU full scale demonstration plant for combining the production of

bioethanol and biogas in a flexible way, where by-products from the main production

in the first process plays a major role as a feedstock in the second process.

• Optimisation of biotechnological treatment processes with as low process energy input

as possible and scale flexibility will be demonstrated.

FLEXFUEL 23

Thank You for Your attention