4” oval bar - thi ecommerce · 2018-10-05 · 4” oval bar 410200,410209. 4. install the front,...
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![Page 1: 4” OVAL BAR - THI ECommerce · 2018-10-05 · 4” OVAL BAR 410200,410209. 4. Install the Front, Center and Rear Brackets by using the Existing Cab Mount Bolts that you removed](https://reader031.vdocuments.us/reader031/viewer/2022011904/5f1f02f302ca5d1c9d7a3ef3/html5/thumbnails/1.jpg)
1. Remove all contents from the package and check the tubes for any damage. Also, verify that all compo-nents and hardware listed above are included before you begin installation.
2. Read installation manual and installation drawing completely. Understand all brackets and bolts before installation.
3. Begin installation on drivers side by removing the existing Cab Mount Bolts located underneath the cab of the vehicle.
1
Driver Side
Components:
Tools Required:
Driver Side BarQty 1
Passenger Side BarQty 1
Front BracketQty 2
Center BracketQty 2
Rear BracketQty 2
SupportBracesQty 2
U-BoltQty 2
RubberGasketQty 6
Hardware:
M10 x 30MMHex Head BoltQty 2
M10 LockWasherQty 12
M10 FlatWasher Qty 14
M10 FlangeLock NutsQty 6
Torque Specifications:
For Cab Mount InstallationsCab mount bolts are torqued to 70 Ft Lbs. All other M8 through M12 sized bolts/nuts are set to 15-20 ft lbs.
Note: When installing the brackets and bars, all hardware must be left loose until all the items are attached.
17MM SOCKETRATCHET TORQUEWRENCH
14MM SOCKET
M10 x 30 mm Button Head BoltsQty 12
6MM HEX BIT
410200,410209
4” OVAL BAR
410200,410209
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4. Install the Front, Center and Rear Brackets by using the Existing Cab Mount Bolts that you removed in step 3.
Note: Make sure factory bushing is put on the same way it is taken o�.
5. Insert the U-Bolt into the larger of the two holes found in the Rocker Panel above the Center Bracket.
4Front
FRONTBRACKET
4Front
REARBRACKET
VEHICLEFRAME
CAB MOUNT BOLT
CAB MOUNT BOLT
2
5b 5c
5d 5e
Front
ROCKERPANEL
U BOLT
5a
4Front
CENTERBRACKET
CAB MOUNT BOLT
410200,410209
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6. Loosely attach the Support Brace to the U Bolt using two (2) M10 Flange Lock Nuts.
7. Fasten the Support Brace to the Center Bracket using one (1) M10 x 30MM Hex Head Bolt, one (1) M10 Flat Washer and one (1) M10 Flange Lock nut.
3
8. Place the Step Bar and the Rubber Gaskets onto the Brackets as shown.
9. Secure the Step Bar to each Bracket using two (2) M10 x 30MM Button Head Screws and two (2) M10 Lock Washers and two (2) M10 Flat Washers per bracket.
Tighten until the split lock washer is flat against bracket and snug. DO NOT over tighten and strip the threaded insert in the tube.
Repeat these steps for passenger side installation. When all hardware is in place, everything must be tightened. See Page 1 for Torque Specifications.
8
Driver Side
STEP BAR
9
M10 x 30MM BUTTON
HEAD BOLT
M10 LOCKWASHER
M10 FLATWASHER
STEPBAR
Front6
FLANGE LOCKNUT
DO NOTOVERTIGHTEN
SUPPORTBRACE
M10 FLATWASHER
M10 FLANGELOCK NUT
7
CENTERBRACKET
M10 X 30MMHEX HEAD BOLT
410200,410209
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4
ADDENDUM For 2014 Current Chevy/GMC Double Cab 1500 Model
Place Spacer Washers as shown in the diagram below.
Front
FRONTBRACKET
Front
REARBRACKET
VEHICLEFRAME
CAB MOUNT BOLT
CAB MOUNT BOLT
FACTORYWASHER
SPACERBLOCK
FACTORYWASHER
Front Bracket Rear BracketCenter Bracket
DO NOT use pneumatic or electric impact on Cab Mount Bolts.
Front
CENTERBRACKET
CAB MOUNT BOLT
SPACERWASHER
FACTORYWASHER
7aSUPPORTBRACE
7b
CENTERBRACKETSUPPORT BRACE
EXTENSIONM10 FLATWASHER
M10 FLANGELOCK NUT
M10 FLATWASHER
M10 FLANGELOCK NUT
M10 X 30MMHEX HEAD BOLT
M10 X 30MMHEX HEADBOLT
M10 FLATWASHER
NOTE: Center Bracket removed fromillustration for clarity.
Step 7Alternate
Use the Support BraceExtention if the Support Braceis not long enough.
410200,410209
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5
ADDENDUM For 2015 Current Chevy/GMC Double Cab 2500-3500 Model
Place Spacer Washers as shown in the diagram below.
Front
FRONTBRACKET
Front
REARBRACKET
VEHICLEFRAME
CAB MOUNT BOLT
CAB MOUNT BOLT
FACTORYWASHER
SPACERWASHER
Front Bracket Rear BracketCenter Bracket
DO NOT use pneumatic or electric impact on Cab Mount Bolts.
Front
CENTERBRACKET
CAB MOUNT BOLT
SPACERWASHER
SPACERWASHER
410200,410209