3.itp electrical

INSPECTION AND TEST PLAN

BI NO./JO: 10-03563 Discipline: Electrical

ITEM NO. QC PROC. REF. RESPONSIBILITY

INSPECTION AUTHORITY

MRK SAPMT WRPIS

CODE CODE CODE CODE

1 Material Receiving1.1

MRK-15-01 N/A R/M S S Visual

1.2

MRK-13-01 N/A W S W Visual

1.3MRK-15-01 product Labels N/A R/M S S Visual

2.0 Conduit, junction box and sealing fittings installation2.1 Conduit Installation above ground

a.MRK-WI-07 & MRK-WI-001 SATIP-P-104-05 N/A W S W Visual

b.

MRK-WI-07 & MRK-WI-001 N/A H S H Visual

c.MRK-WI-07 & MRK-WI-001 N/A W S W Visual

d.MRK-WI-07 & MRK-WI-001 N/A H S H Visual

2.2 Fixing of supports for junction bMRK-WI-07 & MRK-WI-001 MRK/QC/052 N/A M S W Visual

2.3 MRK-WI-07 & MRK-WI-001 MRK/QC/052 N/A M S W Visual

2.4 Conduit Installation under ground

a.Trenching excavation depth

MRK-WI-07 & MRK-WI-001 SAES-A-114 SATIP-P-104-07 N/A W S W Visual

b.MRK-WI-07 & MRK-WI-001 N/A H S H Visual

c. MRK-WI-07 & MRK-WI-001 N/A W S W Visual

d. MRK-WI-07 & MRK-WI-001 N/A W S W Visual

e. MRK-WI-07 & MRK-WI-001 N/A W S W Visual

CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1

Document No. : ITP/EW/01 Rev.:0

Dt.:Nov.'06Pages :1-2

Description: CONDUIT, JUNCTION BOX AND SEALING FITTINGS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION

QUALITY CONTROL ACTIVITY

ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT

Method of inspection

SUB-CONTRACTOR

Material handled carefully and properly.

a) Electrical

specification

b) Manufacture's

instruction

Product Labels & Name plate details

Contractor QC Material Rep.

Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.

a) Purchase Order b) Electrical Specification

Product Labels & Name plate details/c)MRK/PRO/STO/006


Store all items in a safe place free from dust and direct sunlight exposure.

a) Electrical specification b) Manufacture's instruction


Installation of angle bar/channel supports.

SAES-P-104, NEC 310/346/348/370-16.

Contractor QC Electrical Inspector

Installation of RGS PVC coated/RGS conduits and fittings.

SAES-P-104, NEC 310/346/348/370-16.

SATIP-P-104-05 SAIC-P-3321


Bonding jumpers for conduit bushing with earth clamp connectors.

SAES-P-104, NEC 310/346/348/370-16.



Boundary seals installation and low point drain.

SAES-P-104, NEC 310/346/348/370-16. SATIP-P-104-05

SAIC-P-3321


SAES-P-104, NEC 310/346/348/370-16.


Fixing of junction boxes, pull boxes.

SAES-P-104, NEC 310/346/348/370-16.



Installation of conduit stub-up support and fittings.

SAES-P-104, NEC

310/346/348/370-16.



Installation of PVC/RGS conduits reinforce steel duct banks, bell ends and bushing.

SAES-P-104, NEC 310/346/348/370-16.



Spare ducts/sleeves and permanent plug installation. SAES-P-104, NEC

310/346/348/370-16.SATIP-P-104-07

SAIC-P-3333Contractor QC Electrical

Inspector

Direct buried PVC/RGS PVC coated conduits installation clearances.

SAES-P-104, NEC 310/346/348/370-16.



f. MRK-WI-07 & MRK-WI-001 N/A H S W Visual



g. MRK-WI-07 & MRK-WI-003 N/A H S W Visual

3.0 Conduit Sealing Fitting3.1 Installation MRK-SWP-002 SATIP-P-104-05 N/A M S W Visual

3.1.1Fixing of seal fitting MRK-SWP-002 SAIC-P-3209 N/A M S W Visual

3.2 MRK-SWP-002 SAIC-P-3209 N/A M S W Visual

3.2.1 Filling with sealing compound MRK-SWP-002 SAES-P-104 SAIC-P-3209 N/A H S W Visual

3.2.2Seal fitting properly located. MRK-SWP-002 SAIC-P-3209 N/A H S W Visual

3.2.3MRK-SWP-002 SAIC-P-3209 N/A M S W Visual

3.2.4 Final inspection MRK-SWP-002 SAES-P-104 SAIC-P-3209 N/A M S W Visual

LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring

Cable entry in ducts sealed with sealing foam. SAES-P-104, NEC

310/346/348/370-16SATIP-P-104-07

SAIC-P-3331Contractor QC Electrical

Inspector



Dt.:Nov.'06Pages :2-2

Description: CONDUIT, JUNCTION BOX AND SEALING FITTINGS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

Cable entry in RGS PVC coated stub-ups entering bldg. sealed with fire retardant sealant.

SAES-P-104, NEC 10/346/348/370-16.



SAES-P-104, NEC

310/346/348/370-16


SAES-P-104, NEC 310/346/348/370-16, Art. 501-5 & 15-SAIP-

50


Cable dressing and separation of conductors.

SAES-P-104, NEC-310/346-348



15-SAIP-50, NEC- Art. 501-5 & SAES-P-

111


Area classification drawings checked for seal fitting requirements.

15-SAIP-50, NEC- Art. 501-5 & SAES-P-

104.




Pages : 1-1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material Receiving1.1


1.2

MRK-13-01 N/A R/M S W Visual


2.0 Grounding Cable2.1 Installation MRK-WI-07 SATIP-P-111-01 N/A M S W Visual

2.2 Trenches MRK-WI-07 AD-036874 Sh-1 SATIP-P-111-01 N/A W W H Visual

2.3. MRK-WI-07 AD-036383 Sh-2,10,12 SAIC-P-3713 N/A H W H Visual

2.4 MRK-WI-07 DD-950022 SATIP-P-111-01 N/A W W H Visual

2.5 MRK-WI-07 AD-036383, Sh-7 SATIP-P-111-01 N/A M W H Visual


2.7 Ground connection to fence. MRK-WI-07 AD-036383, Sh-3 SATIP-P-111-01 N/A M W H Visual


2.9 MRK-WI-07 SATIP-P-111-01 N/A W W H Testing

2.10 MRK/WI/07 Vendor Specs.NEC-250 SATIP-P-111-01 N/A M/W S W Visual

2.11 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A M S W Visual

2.12 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A M S W Visual

2.13 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A W S W Visual

2.14 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A W S W Visual

2.15 Final inspection MRK/QC/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A M S H Visual



Dt.:Nov.'06

Description: GROUNDING INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTIO

N


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT


SUB-CONTRACTOR






a) Purchase Order b) Electrical Specification

Product Labels & Name plate

details/c)MRK/PRO/STO/006



a) Electrical

specification

b) Manufacture's

instruction


SAES-P-104, NEC 310/346/348/370-16



Ground rod installation, ground grid cad weld prior to backfill. Contractor QC Electrical

Inspector

Ground connection to equipments.


Ground connection to panel boards.


Ground connection to light poles.



Ground connections to cable trays


Ground testing and reading records.

SAES-P-111 & DD-950022


Installation of grounding cables to equipments and local grids. Contractor QC Electrical

Inspector

Size of grounding grid conductor checked.


Verification of the size of equipment grounding conductor.


Grounding conductor run with power conductors.


Conduit and cable tray properly grounded.




Page : 1 of 1


ITEM NO. QC PROC. REF.


MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material Receiving1.1 MRK-15-01 Product Labels N/A R/M S S Visual

1.2 MRK-13-01 N/A R/M S W Visual

1.3 MRK-15-01 Product Labels N/A R/M S S Visual

2.0 Cable Trays2.1 Installation MRK-WI-07 & MRK-SWP-001 SATIP-P-104-03 N/A M S W Visual

2.2 MRK-WI-07 & MRK-SWP-001 SAIC-P-3307 N/A W W W Visual

2.3 MRK-WI-07 & MRK-SWP-001 SAIC-P-3307 N/A W W W Visual

2.4 Cable tray properly grounded. MRK-WI-07 & MRK-SWP-001 SAES-P-111 SAIC-P-3307 N/A M S H Visual

2.5 MRK-WI-07 & MRK-SWP-001 SAIC-P-3307 N/A H S W Visual



Document No. : ITP/EW/03 Rev.:0 Dt.:Nov.'06

Description: CABLE TRAYS CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT

RESPONSIBILITY


SUB-CONTRACTOR


a) Electrical specification



a) Purchase Order b) Electrical Specification c) NEMA-VE-1

Product Labels /MRK/PRO/STO/006





SAES-P-104 NEMA-VE-2


Installation of cable tray supports and associated hardware's.

SAES-P-104, NEC310/346/348/370

-16/NEMA VE-2


Installation of cable trays and fittings per NEMA Latest std. SAES-P-104,

NEC310/346/348/370-16/NEMA VE-2



Final inspection prior to cable pulling

SAES-P-104 NEMA-VE-2



Page : 1-2




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material

1.1 MRK-15-01 Product Labels N/A R/M S S Visual

1.2 MRK-13-01 N/A R/M S W Visual

1.3 MRK-15-01 Product Labels N/A R/M S M Visual

2.0 Cable Laying

2.1 Under ground cable laying MRK-WI-07 SATIP-P-104-01 N/A W S W Visual

2.1.1 Cable trenches. MRK-WI-07 SATIP-P-104-01 N/A M S W Visual

2.1.2 Trench preparation MRK-WI-07 SATIP-P-104-01 N/A M S w Visual

2.1.3 MRK-WI-07 SATIP-P-104-01 N/A M S W Visual

2.1.4 MRK-WI-07 SATIP-P-104-01 N/A W S W Visual

2.1.5 MRK-WI-07 SATIP-P-104-01 N/A M W W/H Visual

2.1.6 Cleaning of ducts. MRK-WI-07 SAES-P-104 SATIP-P-104-01 N/A W S W Visual

2.1.7 Cable pulling MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M W W/H Visual

2.1.8 MRK-WI-07 AD-036874 Sh-1 SATIP-P-104-01 N/A W S W Visual

2.1.9 MRK-WI-07 AD-036874 Sh-1 MRK/TEC/QAD/041 N/A W S W Visual

2.1.10 MRK-WI-07 15-SAMSS-502 SAIC-P-3207 N/A M W H Test

2.1.11 MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M W W/H Visual

2.1.12 MRK-WI-07 SATIP-P-104-01 N/A M S W Visual

2.1.13 MRK-WI-07 MRK/QAD/056 N/A M S W Visual

2.1.14 MRK-WI-07 MRK/QAD/047 & 56 N/A W S W Visual

2.1.15 Final Inspection MRK-WI-07 AD-036874 Sh-1 MRK/QAD/056 N/A M W W/H Visual


Document No. : ITP/EW/04

Rev.:0 Dt.:16 Mar-05

Description: CABLES AND WIRES CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT


SUB-CONTRACTOR





a) Purchase Order b) Electrical Specification Product Labels

/MRK/PRO/STO/006Contractor QC Electrical

Inspector




As per AD036874 Sh-1 , SAES-P-104


AD-036874 Sh-1 and SAES-P-104




Sand bedding for direct buried cables duct.



Installation of conduit for direct/encased buried ducts.



Concrete works for encased buried ducts.





Sand cover of direct buried cables and ducts.


Laying of red tile and warning tape.


Megger test of LV/Control cables.


Termination of LV/Control cables.


Installation of above ground cable markers.

SAES-P-104, AB-036273


The top layer of concrete encased conduits is marked with red dye.

SAES-P-104, AD-036874 Sh-1


Bell end or protective bushings provided on each duct where it terminates.

SAES-P-104, AD-036874

Sh-1




Page : 2 of 2




RemarksMRK SAPMT WRPIS

CODE CODE CODE CODE

2.2 Above Ground Cable Laying

2.2.1 MRK-WI-07 SATIP-P-104-01 N/A W S W Visual

2.2.2 Installation of cable trays MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Visual

2.2.3 Megger test of cables MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Test

2.2.4 Cable pulling MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Visual

2.2.5 Cable dressing MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Visual

2.2.6 MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A W S W Visual

2.2.7 MRK-WI-07 SAES-P-104 SATIP-P-104-01 N/A M S W Visual



2.2.10 Conduit cleared of rubble. MRK-WI-07 SAES-P-104 SATIP-P-104-05 N/A W S W Visual




Dt.:16 Mar-05

Description: CABLES AND WIRESCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT

SUB-CONTRACTOR

Fixing of rigid steel conduit /PVC coated rigid steel conduit.

SAES-P-104, C-318/346






Megger test of LV/Control cables.


Termination of LV Control cables.


Conduit properly installed prior to cable pulling.


Conduit completely installed prior to cable pulling.




Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Pre-Installation1.1

MRK-SWP-001, 003 & WI-07 N/A R/M S W Visual

1.2MRK-SWP-001, 003 & WI-07 N/A R/M S W Visual

1.3 Meggering of the cables.

MRK-SWP-001 & WI-07/08 N/A R/M S W Test

2.0 Cable Laying

2.1Pulling/laying of the cables

MRK-SWP-001, 003 & WI-07 N/A M S W Visual

2.2 MRK-SWP-001, 003 & WI-07 SATIP-P-104-01 N/A W S W Visual

2.3 MRK-SWP-001, 003 & WI-07 SATIP-P-104-01 N/A W S W Visual

3.0 Cable Termination

3.1Preparation of cables

MRK-SWP-001, 003 & WI-07 SATIP-P-104-01 N/A W S W Visual

3.2 SATIP-P-104-01 N/A W S W Visual

3.3Bolt torquing Tightening Test

MRK-SWP-001, 003 & WI-07 N/A W W H Test




Dt.:Nov.'06

Description: CABLE PULLING AND INSTALLATION CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR

Check trench to be free of water, rocks, and enough depth.

a) SAES-P-104 b) Construction specification

a) Drawing b) procedure c) Inspection Forms


Sand bedding and sweet rock should be free of rocks and having a depth at least 150mm .










Sand cushion at least 300mm (clean sand) hand compaction.



Laying of red tiles and warning tapes.





Cable lugs technical specification MRK-SWP-001, WI-07 &

Vendor specifications




a) Drawing b) procedure c) Torque Report



Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE



1.2


1.3

MRK-15-01 product Labels N/A R/M S S Visual

2.0 Fire Alarm 2.1 MRK-08-01 SAES-B-014, NEC-760 NMR Details N/A R/M S W

2.2 Receiving inspection MRK-10-01 SAES-B-014, NEC-760 RFI/MTC/MRIR N/A R/M S W Visual

2.3 Fixing Conduits MRK-WI-07 & SWP-02&03 MRK/QAD/044 N/A M S W Visual

2.3.1 Wire pulling MRK-WI-07 & SWP-02&03 MRK/QAD/050 N/A M S W Visual

2.3.2Fixing of devices

MRK-WI-07 & SWP-02&03 MRK/QC/059 N/A M S W Visual

2.3.3 Termination of wires MRK-WI-07 & SWP-02&03 MRK/QAD/057 N/A M S W Visual

2.3.4Testing MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/050 N/A M S H Test

2.3.5 MRK-WI-07 & SWP-02&03 SAES-P-111 MRK/QAD/049 N/A M S W Visual

2.3.6Torque all bolts within units. MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/091 N/A M S W Test

2.3.7 MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/059 N/A M S W Visual

2.3.8 MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/059 N/A H H Test

2.3.9 Inspection. MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/059 N/A H S H Visual

2.3.10MRK-WI-07 & SWP-02&03 SAES-B-019 N/A H S W Test

2.3.11MRK-WI-07 & SWP-02&03 SAES-B-019 MRK/QAD/059 N/A H S H Test

2..3.12 MRK-WI-07 & SWP-02/03 MRK/QAD/059 N/A H S W Visual



Dt.:Nov.'06

Description: FIRE ALARM SYSTEM CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT


SUB-CONTRACTOR






a) Purchase Order b) Electrical Specification Product Labels &

Name plate detailsContractor QC Material

Rep.




Manufacturer data and submittal



SAES-P-104, SAES-B-014









All equipment properly grounded



All equipment properly identified and labeled.


Functional testing of fire alarm system.



conduct testing and commissioning of the complete fire protection system.

VENDOR TEST PROCEDURE/REPO

RT/MRK/QAD/059


• Perform testing and commissioning of all fire extinguishing system.


Install fire protection and detection system

SAES-B-070/SAES-B-107



Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE



1.2


1.3

MRK-15-01 product Labels N/A R/M S S Visual

2.0 MOV & UPS Power Panel & Low Voltage Panel Boards

2.1 MRK-08-01 SAES-P-104, NEC-384 N/A M S W Visual

2.2Receiving inspection

MRK-10-01 N/A M S W Visual

2.3Installation

MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual

2.3.1 Fixing Supports MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual

2.3.2 Installation of panel boards. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual

2.3.3 Termination of wires. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A W S W Visual

2.3.4 Megger Test MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Test

2.3.5 Panel properly grounded. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual

2.3.6 MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S H Visual

2.3.7Panel properly labeled. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual

2.3.8 MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A W S W Visual

2.3.9MRK-WI-07, SWP-02& 03 S.A. CHECKLIST N/A W S W Visual

2.3.10Final Inspection MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A W S W Visual



Dt.:Nov.'06

Description: PANEL BOARDS & UPS POWER PANEL, LOW VOLTAGE PANEL BOARDSCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR


a) Electrical

specification

b) Manufacture's

instruction

c)16-SAMSS-518




a) Purchase Order b) Electrical Specification c)16-SAMSS-518 d)NEMA PB-1




a) Electrical specification b) Manufacture's instruction c)16-SAMSS-518


Manufacturer data and submittal NMR Details/technical

specs./SATIP-P-116-07


16-SAMSS-518/SAES-P-104, NEC-384

NMR Details & technical specs.

/MRIR








Connections tightened with torque wrench.



Panel circuit directly properly filled in.


install 125 VDC distribution panel SAES-P-104/ARAMCO

approved drwg.Contractor QC Electrical

Inspector



Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE



1.2


1.3MRK-15-01 product Labels N/A R/M S W Visual

2.0 Lighting Fixtures

2.1 MRK-08-01 N/A M S W Visual


MRK-10-01 N/A M S W Visual

2.3 Installation MRK-WI-07 & SWP-002 MRK/QC/061 N/A M S W Visual

2.3.1 MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A M S W Visual

2.3.2Fixing devices and connection

MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A M S W Visual

2.3.3Megger test

MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A M S W Visual

2.3.4 MRK-WI-07 & SWP-002 SATR-P-3610 N/A H S H Visual

2.3.5 MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A H S W Visual

2.3.6Install stairway lighting

MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A H S W Visual

2.3.7Final Inspection

MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A H S H Visual




Dt.:Nov.'06

Description: INTERIOR/EXTERIOR(TASK AREA LIGHTING) LIGHTING FIXTURES AND WIRING DEVICES

CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR








Rep.





SAES-P-123, SAES-P-104, NEC-410.






SAES-P-123/Vendor Standard


Fixing lighting fixtures and connections.

SAES-P-123/SAES-P-104






Install outdoor lighting pole with 250W HPS

Illumination level check of indoor lighting inspection. SAES-P-123/SAES-P-

104Contractor QC Electrical

Inspector

Install Lighting and receptacles for the new tank








Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material 1.1

MRK-15-01 N/A R/M S S

1.2

MRK-13-01 N/A W S W

1.3MRK-15-01 product Labels N/A R/M S S

2.0 Molded Case Circuit Breaker

2.1 MRK-08-01 N/A W S W


MRK-10-01 N/A W S W

2.3 Installation MRK-WI-07 & SWP-002 Vendor Standard MRK/QC/063 N/A W S W

2.3.1

Breaker properly grounded

MRK-WI-07 & SWP-002 SAES-P-111 MRK/QC/049 N/A W S W

2.3.2 MRK-WI-07 & SWP-002 SAES-P-104 MRK/QC/063 N/A W S W

2.3.3 Breaker properly labeled MRK-WI-07 & SWP-002 SAES-P-104 MRK/QC/063 N/A W S W

2.3.4 MRK-WI-07 & SWP-002 SAES-P-104 PRE-COM-006 N/A W S H

2.3.5 MRK/QC/063 N/A W S W

2.3.6 Final Inspection MRK-WI-07 & SWP-002 SAES-P-104 MRK/QC/063 N/A H S W




Dt.:Nov.'06

Description: MOLDED CASE CIRCUIT BREAKERCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT

SUB-CONTRACTOR








Rep.




Manufacturer data and submittal SAES-P-123, SAES-P-

104, NEC-410.NMR Details &

technical specs.







Connections tightened with torque wrench.



Conduct overcurrent trip test, contact resistance test and megger test.


Modification fo MCC-RB1/RB2 & Installation of new breakers Project Quality Plan/MRK-

SWP-001

project drawings./SAES-O-107, SAES-O-108,

SAES-O-109, SAES-O-110




Page : 1 of 1

Discipline: Electrical

Material

Visual

Visual

Visual

Molded Case Circuit Breaker

Review

Visual

Visual

Visual

Test

Visual

Visual

Test

Test



Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material 1.1


1.2



2.0 Batteries

2.1 MRK-08-01 SAES-P-103 SATIP-P-103-01 N/A M S R Review


MRK-10-01 SAES-P-103 SATIP-P-103-01 N/A M S W Visual

2.3Installation

MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A M S W Visual

2.3.1 Termination of cables/ wires. MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A W W W Visual

2.3.2 Test of battery and system MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A H W H Test

2.3.3 Torque all bolts within units. MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A W W W Test

2.3.4 MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A W W W Visual

2.3.5 Grounding of all units. MRK-WI-07, SWP-002&003 SAES-P-111 SATIP-P-103-01 N/A W W W Visual

2.4Inspection MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A M W W Visual




Dt.:Nov.'06

Description: BATTERY SYSTEMCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR






a) Purchase Order b) Electrical Specification c) 17-SAMSS-S71


















Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE



1.2


1.3MRK-15-01 product Labels N/A R/M S W Visual

2.0 UPS

2.1 MRK-08-01 N/A R/M W W Review


MRK-10-01 N/A W W W Visual

2.3Installation

MRK-WI-07, SWP-002&003 SAES-P-103 N/A W S W Visual

2.3.1Termination of cables/ wires.

MRK-WI-07, SWP-002&003 SAES-P-103 N/A W W W Visual

2.3.2Megger testing

MRK-WI-07, SWP-002&003 SAES-P-104 S.A. CHECKLIST N/A H W W Test

2.3.3 Test of battery and system MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A H W W Test

2.3.4 Torque all bolts within units. MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A W W W Test

2.3.5 MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A W W W Visual

2.3.6Grounding of all units. MRK-WI-07, SWP-002&003 SAES-P-111 S.A. CHECKLIST N/A W W W Visual

2.4 Inspection MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A W W W Visual



Dt.:Nov.'06

Description: Uninterruptible Power Supply (UPS) CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR






a) Purchase Order b) Electrical Specification c) 17-SAMSS-518






Manufacturer data and submittal 17-SAMSS-514,

SAES-P-103

SATIP-P-103-01/ NMR Details & technical

specs.


17-SAMSS-514, SAES-P-103















Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material 1.1

MRK-15-01 H R/M S S

Visual

1.2

MRK-13-01 H R/M S W

Visual

1.3

MRK-15-01 N/A R/M S S

Visual

2 Cathodic protection system for plant facilities

2.1 H W S HVisual

2.2Final inspection

H H W HTest

3 Cathodic protection system for buried pipes

3.1H W S W

Visual

3.2H W S W

Visual

3.3

Pre-commissioning

H H W H

Test


Note: 1.All vendor related works records will be prepared & submitted by Saudi Aramco approved Vendor 2. Above activities shall be done & monitored by aramco approved inspector



Dt.:16 Mar-05

Description: CATHODIC PROTECTION SYSTEM FOR PLANT FACILITIES & BURIED PIPESCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT


SUB-CONTRACTOR


a) Electrical

specification

b) Manufacture's

instruction

C)17-SAMSS-

006/008/017

Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues



a) Purchase Order b) Electrical Specification C)17-SAMSS-006/008/017




a) Electrical specification b) Manufacture's instruction c)17-SAMSS-006/008/017



Installation of cathodic protection system for plant facilities

Vendor approved Procedure/SAEP

SAES-X-500,SAES-X-600/Aramco approved Drg.

Third party report/SATIP-X-600-02


Vendor approved Procedure/SAEP

SAES-X-500,SAES-X-600/Aramco approved Drg.



Installation of cathodic protection system buried pipeline

SAEP-332/SAEP-333/Vendor approved Procedure/SAEP

SAES-X-400/Aramco approved Drg./GI-

428.001



Installation of Cathodic protection for short segment buried pipes & fire hydrants



428.001





428.001




Page : 1 of 4




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material 1.1


1.2


1.3


2 Motor/Generator Installation

2.1 Project Quality Plan N/A W S W Visual



2.3.1 Project Quality Plan N/A W S W Visual







Dt.:Nov.'06

Description: MOTORS/GENERATOR SETS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR

Material handled carefully and properly. a) Electrical

specification b) Manufacture's instruction c)17-SAMSS-503



Check all materials received for conformance to all standard requirements. Record and report

a) Purchase Order b) Electrical Specification c)17-SAMSS-503

Product Labels & Name plate tails/Mt. Receiving Inspection Report/Catalogues



a) Electrical specification b) Manufacture's instruction c17-SAMSS-503



Installation of all motors rated 480V below and up to & including 185KW (250Hp)

SAES-P-113,SEAS-P-114/Aramco approved Drg.

Motor Installation Checklist


Installation of Motors rated less than 0.746 kW (1 HP) NEMA MG 1 /SAES-P-

113,SEAS-P-114/Aramco approved Drg.



Install pump motors for oily water lift stations

SAES-P-113,SAES-P-114/VA-444701sht001-011



Install power/control cables from s/s RB to new and interconnection wiring to new local control station.




Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)




Install motors for storm water pumps.













Page : 2 of 4

















Dt.:Nov.'06


Install motors for sludge pumps.












Install motors for API oil pumps.












Install motors for filtered feed pumps. SAES-P-113,SAES-P-

114/VA-444701sht001-011











as per para. 7.1.3.5 (scope of work) SAES-P-113,SAES-P-

114/VA-444701sht001-011











as per para. 7.1.3.5 (scope of work)





Page : 3 of 4
















Dt.:Nov.'06




















































Page : 4 of 4









2.16Final inspection

Project Quality Plan N/A H W H Test

3.0 Project Quality Plan SATR-P-3407 N/A H S W Visual

3.1 Project Quality Plan SATIP-P-113-01 N/A H S W Visual


4.1 Project Quality Plan N/A H S W Visual







Dt.:Nov.'06

































Conduct no load test, vibration, temperature and winding resistance test(pre-commissioning)



Final inspection prior to energization. Motor Installation

ChecklistContractor QC Electrical

Inspector

Install one generator set 350KW, 3ph, 50hz, 4w, 0.8pf 380/220V.

SAIC-P-3422/SATIP-P-113-03/GEN.SPECS/DWG.no.VA-132415sht.001 & VA-444701 sht.001



Precommissioning genset in coordination fo job phase 800 & Gsaset vendor.

SATIP-P-113-01/SATR-P-3143




Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1 Sub- station Demolishing Works

1.1 Project Quality Plan SCOPE OF WORK N/A W S S Visual

1.1.1 Project Quality Plan SCOPE OF WORK N/A W S S Visual







* Note: Above activities will be done & monitored by aramco approved vendor



Dt.:Nov.'06

Description: SUB STATION RB DEMOLITION/RELOCATION WORKSCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR

See below for Demolition Scope of Works


Demolish both power and control cables including related control stations for existing pumps and motors as shown on Demolition Drawing no VA-132415sht.001 and SK-444700.001


Isolate and remove vertical section nos 6&7 of MCC#RB1 Contractor QC Electrical

Inspector

Relocate of breaker units 6F and &A to units 5E & 5F. Associated cables rerouting is shown per drawing no. VA132415sht.001 & VA-444700sht.007


Disconnect and remove existing units complete with doors of MCC RB1 sections 3D, 3E &3F, MCC RB2 sections 7A to 7F, 3A & 3B.refer Demolition drawing VA-132415sht.001 & SK-444700sht.001


Demolition of Existing FACP and accessories for API control room and S/S RB.Demolition drawing VA-149524sht.001


Demolish the existing 2kVA UPS located at API control room after commissioning the new 15kVA UPS.



Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE



1.2


1.3


2 SWITCH GEARS LOW VOLTAGE CONTROL GEARS INSTALLATION/AUTOMATIC TRANSFER SCHEME (ATS)


2.2 Install new 3-units VFD's SATIP-P-116-13 N/A W S W Visual

2.3 Install ATS SATIP-P-116-01 N/A W S W Visual

2.4Install feeder cables on ATS

SATIP-P-116-01 N/A W S W Visual

2.5 SATIP-P-116-04 N/A H W H Visual

2.6 SAES-P-116 N/A H W H Visual





Dt.:Nov.'06

Description: LOW VOLTAGE CONTROL GEAR/VARIABLE FREQUENCY DRIVES/AUTOMATIC TRANSFER SCHEME (ATS)

CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR


a) Electrical

specification

b) Manufacture's

instruction

c)16-SAMSS-510,

16-SAMSS-513




a) Purchase Order b) Electrical Specification c)16-SAMSS-510, 16-SAMSS-513 d)MCC specs.VFD//ATS




a) Electrical specification b) Manufacture's instruction C)16-SAMSS-510, 16-SAMSS-513



Install low voltage control gear Y54-RB-MCC-01 RB substation

Project Quality Plan/WI/SWWP-002 & 003

SAES-P-116/16-SAMSS-503/DWG # VA-44470.001 & MCC specs.



SAES-P-116/VFD specs.



SAES-P-116/ATS specs



DWG VA-132415.001


Install new power supply each pump VFD from existing MCC-RB1&2


SAES-P-116/VA-444701.011


Precommissioning of new installed LV controlgear, VFD & ATS.


SATIP-P-116-04/SATIP-P-116-

13/SATIP-P-114-01



Page : 1 of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material

1.1


1.2


1.3


2 Power Transformer

2.1 N/A W S W Visual

2.2 • Wiring and interconnection N/A W S W Visual

2.3 N/A W S W Visual

2.4

Final inspection

SATIP-P-121-01 N/A H S H Test




Dt.:Nov.'06

Description: DRY TYPE POWER TRANSFORMER INSTALLATION CONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITIRIA

VERIFYING DOCUMENT


SUB-CONTRACTOR


a) Electrical

specification

b) Manufacture's

instruction

c)14-SAMSS-531




a) Purchase Order b) Electrical Specification c)14-SAMSS-531




a) Electrical

specification

b) Manufacture's

instruction

c)14-SAMSS-531



Install dry-type power transformer.

Project Quality Plan/WI/SWP-002 & 003

SAES-P-121/DWG # VA-132415.001

MRK /QC/054 & QC-EL-4




MRK /QC/054 & QC-EL-4


Conduct pre-commissioning and functional testing. Project Quality Plan/WI/SWP-

002 & 004VA-444701.011/VA-

444734.015-020

SATIP-P-121-01/SATR-P-

3907/Form#P-024


SAES-P-121/SAES-P-104/VA-284681

and VA-284682/DWG # VA-

284650 and VE-284667



Pages : 1of 1




MRK SAPMT WRPIS

CODE CODE CODE CODE

1.0 Material 1.1


1.2


1.3


2 UPS PANEL Y54-UPS-PP-02/UPS CABINET Y54-UPS-PP-01


2.2Install interconnection wiring.



2.4

Inspection of power panel.



2.6 SATIP-P-103-01 N/A H W H Test





Dt.:Nov.'06

Description: UPS DISTRIBUTION PANEL/CABINETCONTRACTOR: M. R. AL-AL-KHATHLAN EST.

PROCESS DESCRIPTION


ACCEPTANCE CRITERIA

VERIFYING DOCUMENT


SUB-CONTRACTOR


a) Electrical

specification

b) Manufacture's

instruction

c)16-SAMSS-518.




a) Purchase Order b) Electrical Specification C)16-SAMSS-518.




a) Electrical

specification

b) Manufacture's

instruction

c)16-SAMSS-518.



Installation • 400V UPS panel/cabinet.

Project Quality Plan/WI/SWP-002&003



16-SAMSS-518. /SAES-P-104/Aramco

approved Drg.


Install Battery Bank along with battery rack and disconnect switch.


SAES-P-103/Aramco approved Drg.



16-SAMSS-518./SAES-P-

113,SEAS-P-114/as per aramco approved

drg.


Install power connection to the MOV's from new power panel which are fed from the existing switch rack


SAES-P-103,SEAS-P-114


Final inspection of UPS distribution panel.


SAES-P-103,SEAS-P-114


3.itp electrical

Documents