36067144 transformer oil specifications
TRANSCRIPT
-
7/28/2019 36067144 Transformer Oil Specifications
1/17
TRANSFORMER OIL
SPECIFICATIONS
BY
CENTRAL INSULATING OIL TESTING LABORATORY
-
7/28/2019 36067144 Transformer Oil Specifications
2/17
TRANSFORMER OIL SPECIFICATIONS
NEW OIL:
An unused mineral insulating oils intendedto use in transformers for insulation and
cooling purpose.
IS-335/1993 Specification for uninhibited
new insulating oils.
IS-12463/1988 Specification for inhibited
mineral insulating oils.
-
7/28/2019 36067144 Transformer Oil Specifications
3/17
TRANSFORMER OIL SPECIFICATIONS
IEC -60296/2003 Specification forunused mineral insulating oils for
transformers and switchgear. This
standard cover both uninhibited andinhibited oils.
ASTM D3487/2000- Standard
Specification for Mineral Insulating Oil
used in Electrical apparatus. This standard
also covers both uninhibited and inhibited
oils.
-
7/28/2019 36067144 Transformer Oil Specifications
4/17
TRANSFORMER OIL SPECIFICATIONS
Unused Mineral Insulating oils filled inNew transformers
IS 1866/2000 Code of Practice for
Electrical Maintenance and supervision ofMineral Insulating oil in Equipment.
(Refer Table.1 for limiting values of
various parameters)
IEC 60422/1998 Supervision and
maintenance guide for mineral insulating
oils in electrical equipment.
-
7/28/2019 36067144 Transformer Oil Specifications
5/17
TRANSFORMER OIL SPECIFICATIONS
In service Mineral Insulating oils:
IS 1866/2000 Code of Practice forElectrical Maintenance and supervision of
Mineral Insulating oil in Equipment.
(Refer Table.2 for limiting values ofvarious parameters)
-
7/28/2019 36067144 Transformer Oil Specifications
6/17
TRANSFORMER OIL SPECIFICATIONS
IS-335/1993
Appearance ------------ Density at 29.5C (Max)
Kinematic Viscosity (Max)
1) at 27C ------------------
2) at 40C ------------------ IFT at 27C (Min) ---------
Flash Point (Min) ---------
Pour Point (Max) ---------
Neutralization Value
1) total Acidity (Max) ----
2) Inorganic acidity ------
Corrosive Sulphur -------
Clear and transparent 0.89 g/cm2
27 cSt
Under consideration 0.04 N/m
140C
-6C
0.03 mg KOH/gm
Nil
Non-corrosive
-
7/28/2019 36067144 Transformer Oil Specifications
7/17
TRANSFORMER OIL SPECIFICATIONS
IS-335/1993
Electric Strength (BDV)1) New unfiltered Oil(Min)
2) After filteration (Min)
Dielectric dissipationfactor (tan )at 90C(max)
Specific resistance(Resistivity)
1) at 90C (Min)
2) at 27C (Min)
Oxidation Stability
1) Acidity (max)
2) total sludge (max)
30 KV (rms)
If the above value is notattained, the oil shall befiltered to 60 KV (rms)
0.002
35 x 1012 ohm-cm
1500 x 1012 ohm-cm
0.4 mg KOH/gm
0.1 % by weight
-
7/28/2019 36067144 Transformer Oil Specifications
8/17
TRANSFORMER OIL SPECIFICATIONS
IS-335/1993
Ageing characteristicsa) Resistivity (Min)
1) at 27C
2) at 90C
b) Tan at 90C (Max)c) Total acidity (Max)
d) Total sludge (Max)
Presence of Oxidation
inhibitor
Water content
SK value
2.5 x 1012 ohm-cm
0.2 x 1012 ohm-cm
0.20
0.05 mg KOH/gm
0.05 % by weight
The oil shall contain
natural anti oxidantadditives.
50 ppm
Under consideration
-
7/28/2019 36067144 Transformer Oil Specifications
9/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Recommended Limits of Unused Mineral Oil filled in New
Transformer
Property Highest voltage of Equipment (KV)170
Appearance Clear, Free from sediment andsuspended matter
Density at 29.5C (g/cm2),Max 0.89 0.89 0.89
Viscosity at 27C (cSt),Max 27 27 27
Flash Point (C),Min 140 140 140
Pour Point (C),Max -6 -6 -6
Total acidity(mgKOH/gm),Max 0.03 0.03 0.03
Water content (ppm), Max 20 15 10
IFT at 27C (mN/m),Min 35 35 35
Tan at 90C, Max 0.015 0.015 0.010
Resistivity at 90C(x10e12ohm-
cm),Min
6 6 6
BDV (K
V),Min 40 50 60
-
7/28/2019 36067144 Transformer Oil Specifications
10/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Violation Limits for in service oils
Property Highest voltage of Equipment (KV)
170
Appearance Clear and without visual contaminations
Water content (ppm), Max No Free water 40 20
BDV (KV),Min 30 40 50
Total acidity(mgKOH/gm),Max 0. 3 0. 3 0. 3
IFT at 27C (mN/m),Min 15 15 15
Resistivity at 27C(x10e12ohm-
cm),Min
1 1 1
Resistivity at 90C(x10e12ohm-cm),Min
0.1 0.1 0.1
Tan at 90C, Max 1.0 1.0 0.2
Flash Point (C),Min Maximum decrease of 15C from initial value
Sediment and sludge No sediment or precipitable sludge should be detected.Results below 0.02% by mass may be neglected.
-
7/28/2019 36067144 Transformer Oil Specifications
11/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Frequency of testing
Property Frequency of testing
Appearance In conjunction with other Quantitative tests
Water content After filling or refilling prior to energizing, then afterthree and 12 months, subsequently along with DGA
BDV After filling or refilling prior to energizing, then yearly
Total acidity Yearly
IFT After filling or refilling prior to energizing, then yearly
ResistivityAfter filling or refilling prior to energizing, then yearly
Tan After filling or refilling prior to energizing, then yearly
Flash Point Yearly
Sediment and sludge Yearly
-
7/28/2019 36067144 Transformer Oil Specifications
12/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Recommended Actions
Property Recommended Actions
Appearance As dictated by other tests
Water content Check Source of water and consider reconditioning
BDV Recondition the oil or alternatively, if moreeconomical or other tests dictate replace oil
Total acidity Replace or reclaim oil
IFT Replace or reclaim oil
Resistivity Replace or reclaim oil
Tan Replace or reclaim oil
Flash Point Replace the oil, equipment may require inspection
Sediment and sludge Where sediment is detected recondition the oil
-
7/28/2019 36067144 Transformer Oil Specifications
13/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Classification of oils in service.
Group 1:
This group contains oils that are insatisfactory condition for continued use.
The frequency can be followed as
described earlier.
-
7/28/2019 36067144 Transformer Oil Specifications
14/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Classification of oils in service.
Group 2:
This group contains oils that requiresreconditioning for further service. (Low
BDV and High water content). The
frequency can be followed as described
earlier after reconditioning.
-
7/28/2019 36067144 Transformer Oil Specifications
15/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Classification of oils in service.
Group 3:
This group contains oils in poor conditionthat it can restore satisfactory properties
only after reclaiming. Insulating oils this
group should be reclaimed or replaced
depending on economic considerations.
-
7/28/2019 36067144 Transformer Oil Specifications
16/17
TRANSFORMER OIL SPECIFICATIONS
IS-1866/2000-Classification of oils in service.
Group 4:
This group contains oils, in such poor statethat it is technically advisable to dispose of
them.
-
7/28/2019 36067144 Transformer Oil Specifications
17/17
TRANSFORMER OIL SPECIFICATIONS
IEC -60296 General Specification
Functional Properties:Viscosity, Pour point, Water content, BDV,Density, Tan.
Stability Properties:Appearance, Acidity, IFT, corrosive Sulfur,Antioxident additive
Performance Properties:
Oxidation Stabillity, Sludge
HSE Properties:
Flash Point, PCB content, PCA content