36067144 transformer oil specifications

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    TRANSFORMER OIL

    SPECIFICATIONS

    BY

    CENTRAL INSULATING OIL TESTING LABORATORY

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    TRANSFORMER OIL SPECIFICATIONS

    NEW OIL:

    An unused mineral insulating oils intendedto use in transformers for insulation and

    cooling purpose.

    IS-335/1993 Specification for uninhibited

    new insulating oils.

    IS-12463/1988 Specification for inhibited

    mineral insulating oils.

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    TRANSFORMER OIL SPECIFICATIONS

    IEC -60296/2003 Specification forunused mineral insulating oils for

    transformers and switchgear. This

    standard cover both uninhibited andinhibited oils.

    ASTM D3487/2000- Standard

    Specification for Mineral Insulating Oil

    used in Electrical apparatus. This standard

    also covers both uninhibited and inhibited

    oils.

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    TRANSFORMER OIL SPECIFICATIONS

    Unused Mineral Insulating oils filled inNew transformers

    IS 1866/2000 Code of Practice for

    Electrical Maintenance and supervision ofMineral Insulating oil in Equipment.

    (Refer Table.1 for limiting values of

    various parameters)

    IEC 60422/1998 Supervision and

    maintenance guide for mineral insulating

    oils in electrical equipment.

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    TRANSFORMER OIL SPECIFICATIONS

    In service Mineral Insulating oils:

    IS 1866/2000 Code of Practice forElectrical Maintenance and supervision of

    Mineral Insulating oil in Equipment.

    (Refer Table.2 for limiting values ofvarious parameters)

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    TRANSFORMER OIL SPECIFICATIONS

    IS-335/1993

    Appearance ------------ Density at 29.5C (Max)

    Kinematic Viscosity (Max)

    1) at 27C ------------------

    2) at 40C ------------------ IFT at 27C (Min) ---------

    Flash Point (Min) ---------

    Pour Point (Max) ---------

    Neutralization Value

    1) total Acidity (Max) ----

    2) Inorganic acidity ------

    Corrosive Sulphur -------

    Clear and transparent 0.89 g/cm2

    27 cSt

    Under consideration 0.04 N/m

    140C

    -6C

    0.03 mg KOH/gm

    Nil

    Non-corrosive

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    TRANSFORMER OIL SPECIFICATIONS

    IS-335/1993

    Electric Strength (BDV)1) New unfiltered Oil(Min)

    2) After filteration (Min)

    Dielectric dissipationfactor (tan )at 90C(max)

    Specific resistance(Resistivity)

    1) at 90C (Min)

    2) at 27C (Min)

    Oxidation Stability

    1) Acidity (max)

    2) total sludge (max)

    30 KV (rms)

    If the above value is notattained, the oil shall befiltered to 60 KV (rms)

    0.002

    35 x 1012 ohm-cm

    1500 x 1012 ohm-cm

    0.4 mg KOH/gm

    0.1 % by weight

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    TRANSFORMER OIL SPECIFICATIONS

    IS-335/1993

    Ageing characteristicsa) Resistivity (Min)

    1) at 27C

    2) at 90C

    b) Tan at 90C (Max)c) Total acidity (Max)

    d) Total sludge (Max)

    Presence of Oxidation

    inhibitor

    Water content

    SK value

    2.5 x 1012 ohm-cm

    0.2 x 1012 ohm-cm

    0.20

    0.05 mg KOH/gm

    0.05 % by weight

    The oil shall contain

    natural anti oxidantadditives.

    50 ppm

    Under consideration

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Recommended Limits of Unused Mineral Oil filled in New

    Transformer

    Property Highest voltage of Equipment (KV)170

    Appearance Clear, Free from sediment andsuspended matter

    Density at 29.5C (g/cm2),Max 0.89 0.89 0.89

    Viscosity at 27C (cSt),Max 27 27 27

    Flash Point (C),Min 140 140 140

    Pour Point (C),Max -6 -6 -6

    Total acidity(mgKOH/gm),Max 0.03 0.03 0.03

    Water content (ppm), Max 20 15 10

    IFT at 27C (mN/m),Min 35 35 35

    Tan at 90C, Max 0.015 0.015 0.010

    Resistivity at 90C(x10e12ohm-

    cm),Min

    6 6 6

    BDV (K

    V),Min 40 50 60

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Violation Limits for in service oils

    Property Highest voltage of Equipment (KV)

    170

    Appearance Clear and without visual contaminations

    Water content (ppm), Max No Free water 40 20

    BDV (KV),Min 30 40 50

    Total acidity(mgKOH/gm),Max 0. 3 0. 3 0. 3

    IFT at 27C (mN/m),Min 15 15 15

    Resistivity at 27C(x10e12ohm-

    cm),Min

    1 1 1

    Resistivity at 90C(x10e12ohm-cm),Min

    0.1 0.1 0.1

    Tan at 90C, Max 1.0 1.0 0.2

    Flash Point (C),Min Maximum decrease of 15C from initial value

    Sediment and sludge No sediment or precipitable sludge should be detected.Results below 0.02% by mass may be neglected.

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Frequency of testing

    Property Frequency of testing

    Appearance In conjunction with other Quantitative tests

    Water content After filling or refilling prior to energizing, then afterthree and 12 months, subsequently along with DGA

    BDV After filling or refilling prior to energizing, then yearly

    Total acidity Yearly

    IFT After filling or refilling prior to energizing, then yearly

    ResistivityAfter filling or refilling prior to energizing, then yearly

    Tan After filling or refilling prior to energizing, then yearly

    Flash Point Yearly

    Sediment and sludge Yearly

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Recommended Actions

    Property Recommended Actions

    Appearance As dictated by other tests

    Water content Check Source of water and consider reconditioning

    BDV Recondition the oil or alternatively, if moreeconomical or other tests dictate replace oil

    Total acidity Replace or reclaim oil

    IFT Replace or reclaim oil

    Resistivity Replace or reclaim oil

    Tan Replace or reclaim oil

    Flash Point Replace the oil, equipment may require inspection

    Sediment and sludge Where sediment is detected recondition the oil

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Classification of oils in service.

    Group 1:

    This group contains oils that are insatisfactory condition for continued use.

    The frequency can be followed as

    described earlier.

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Classification of oils in service.

    Group 2:

    This group contains oils that requiresreconditioning for further service. (Low

    BDV and High water content). The

    frequency can be followed as described

    earlier after reconditioning.

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Classification of oils in service.

    Group 3:

    This group contains oils in poor conditionthat it can restore satisfactory properties

    only after reclaiming. Insulating oils this

    group should be reclaimed or replaced

    depending on economic considerations.

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    TRANSFORMER OIL SPECIFICATIONS

    IS-1866/2000-Classification of oils in service.

    Group 4:

    This group contains oils, in such poor statethat it is technically advisable to dispose of

    them.

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    TRANSFORMER OIL SPECIFICATIONS

    IEC -60296 General Specification

    Functional Properties:Viscosity, Pour point, Water content, BDV,Density, Tan.

    Stability Properties:Appearance, Acidity, IFT, corrosive Sulfur,Antioxident additive

    Performance Properties:

    Oxidation Stabillity, Sludge

    HSE Properties:

    Flash Point, PCB content, PCA content