351 mikkelsen 0710 kl1515.pptx)

22
IDA Technomania 6-7 Oktober 2021 René Mikkelsen Sr. Materials Platform Manager [email protected]

Upload: others

Post on 30-May-2022

3 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: 351 Mikkelsen 0710 kl1515.pptx)

IDA Technomania6-7 Oktober 2021

René MikkelsenSr. Materials Platform Manager

[email protected]

Page 2: 351 Mikkelsen 0710 kl1515.pptx)

The LEGO Group

at a glance

Family-

owned

Founded

in 1932

‘LEg GOdt’

Danish for

‘play well’

120+

countries

20,000+

colleagues

#1 most

reputable

brand

TIME 100

Most

influential

company

©2021 The LEGO Group1

Page 3: 351 Mikkelsen 0710 kl1515.pptx)

To inspire and develop The builders

of tomorrow

Page 4: 351 Mikkelsen 0710 kl1515.pptx)

PlanetPromise

To play our part in building a

sustainable future and have a

positive impact on society &

the planet.

We wantto make apositiveimpact

©2021 The LEGO Group3

Page 5: 351 Mikkelsen 0710 kl1515.pptx)

In 2003,

we became the

first toy company

to join the

United Nations

Global Compact

In 2017, we became

100% balanced

by renewable energy

In December

2020, we became

the first large toy

company

to announce a

science-based

target for CO2

reduction

Environment

Climate actionProgress highlights

In 2020, we

reached five years

of leadership-level

score with CDP

©2021 The LEGO Group4

Page 6: 351 Mikkelsen 0710 kl1515.pptx)

Climate Action Targets

ZERO

2022

CO2 Neutral in operations

2025

Zero waste to landfill in operations

20% reduction in CO2 in supply chain

2032

37% reduction in CO2

across operations and supply chain

Page 7: 351 Mikkelsen 0710 kl1515.pptx)

Consumers focus on reducing waste

rather than technicalities of materials

Legislators and companies are increasingly focusing on advocating and

adopting a more circular approach

Page 8: 351 Mikkelsen 0710 kl1515.pptx)

The LEGO

Group Consumer

Our sourcing perspective is changing from a linear supply chain…

Chemical

companyCompounder

Oil

Refinery

Bio

Refinery

Page 9: 351 Mikkelsen 0710 kl1515.pptx)

…to thinking more circular

Production Production Production Use

Reuse

End of Life

Consumer

Waste

handler

Com-

pounderChemical

company

Technology

provider

Consumer

Goods

Company

Biobased

feedstock &

monomer

supplier

PlasticsConsumer

Goods

Renewable

Feedstock

Page 10: 351 Mikkelsen 0710 kl1515.pptx)

65,000Children

reached byLEGO® Replay

Page 11: 351 Mikkelsen 0710 kl1515.pptx)

Environment

Circular EconomyTargets

Launch LEGO® Replay in two new markets

Sustainable packaging and no single-use

plastic

2022 2025 2030

Sustainable materials in products

©2021 The LEGO Group10

Page 12: 351 Mikkelsen 0710 kl1515.pptx)

Non-negotiable characteristics

Sustainable materials cannot compromise

• Safety

• Consumer-perceived quality

• Durability of elements

Sustainable chemistry

• The material does not pose a risk to humans

or the environment across the entire value

chain

Sustainably sourced and manufactured

feedstock

• The feedstock is derived from sustainably

sourced renewable material, recycled

material or carbon capture technologies

• The processing of the material has a

sustainable manufacturing footprint

Minimum waste in the value chain

• Elements and their materials

should be recyclable

• Packaging should be

recyclable

Each iteration of sustainable materials

should reduce our environmental

footprint versus its predecessor

What do we define as a sustainable material?

Page 13: 351 Mikkelsen 0710 kl1515.pptx)

LEGO® Elements in Bio-PE

First plant-based LEGO elements

were launched in 2018

Since then, we

have increased our

number of Bio-PE

solutions with +100

active elements such as

botanical elements +

minifigure accessories

Made from plant-based

polyethylene sourced from sugar cane,

i.e. Braskem’s I’m Green PE.

Page 14: 351 Mikkelsen 0710 kl1515.pptx)

Global Demand by Main Resin - Forecast

Presentation Name / Month 2021

13

Page 15: 351 Mikkelsen 0710 kl1515.pptx)

Mechanical

Recycled PET

3 Roads to Sustainable PET

Page 14©2021 The LEGO Group.

Bio Based PET Chemical

Recycled PET

Page 16: 351 Mikkelsen 0710 kl1515.pptx)

Generation of Sustainable PET

©2021 The LEGO Group

PET polymer Shredding

Sorting

Washing

rPET pellets PolycondensationPET

polymer

Methanolysis

Glycolysis

Hydrolysis

Purification of monomers/inter

mediates

Repolymerization

- Biomass

- Woodchips

Conversion to monomers

Biobased PETPurification of

monomers/intermediates

Repolymerization

Page 17: 351 Mikkelsen 0710 kl1515.pptx)

SMP I Sustainable Materials Program I Sensitivity: Confidential. ©2020 The LEGO Group. I P16

Development of a new PET material

Chemical

Recycling

The Opportunity

Proof of Concept

compounder

Consul-

tants

r-PET

supplier

Additive

suppliers

Univer-

sities

Joint Development

Prototype

Page 18: 351 Mikkelsen 0710 kl1515.pptx)

Behind the scenes factory film to go here

Page 19: 351 Mikkelsen 0710 kl1515.pptx)

©2021 The LEGO Group

18

10 Bricks

per PET bottle

50% CO2

reduction

Page 20: 351 Mikkelsen 0710 kl1515.pptx)

NOT JUST A BRICK

Clutch Power

Colors

Smell

Scratches

Durability

Product Safety

Shrinkage

Geometry

What is the material and

element durability over

several years?

Does the element keep the

geometry over time in different

use and storage scenarios?

Can all LEGO colors be

developed?

Does the element develop

smell issues over time?

Can we control the element and

shrinkage during production?

What is the level of scratches

following transportation, play

scenarios and storage?

Can the material and elements retain

the required gloss level in different

use scenarios?

Are the material impact properties

passing mechanical product safety test

in a broad range of elements?

Can we develop and obtain the right

level of clutch power and element

function?

Gloss

Page 21: 351 Mikkelsen 0710 kl1515.pptx)

Next steps

Page 20

• Color development and material handling

• Element development

• Mould design & moulding process

• Machine & Equipment setup

©2021 The LEGO Group.

Page 22: 351 Mikkelsen 0710 kl1515.pptx)

Confidential Information | ©2020 The LEGO Group | All Rights Reserved

Questions?

Thank You