Industrial Generator Sets

Models:

350-2000ROZD (Detroit Diesel Powered)

Controllers:

Decision-Maker� 3+, 16-LightDecision-Maker� 3+, 7-LightDecision-Maker� 3, 16-LightDecision-Maker� 3, 6-Light

Engine Gauge Box for Paralleling (Switchgear)

TP-5722 1/97b

Wiring Diagrams

U.S.A. Plant ISO Registered

MP-5722 1/97 Introduction i

IntroductionThis manual contains the wiring diagrams for the

350-2000DS Detroit Diesel-powered models equipped

with microprocessor controller and engine gauge box for

paralleling controller (switchgear). Use the wiring diagram

cross reference to determine the correct wiring diagrams.

All information in this publication represents data

available at time of printing. The manufacturer of

Spectrum� reserves the right to change this literature

and the products represented without incurring

obligation.

Service AssistanceFor sales and service in the U.S.A. and Canada check

the yellow pages of the telephone directory under the

headingGENERATORS—ELECTRIC for an authorized

service distributor/dealer.

For sales and service outside the U.S.A. and Canada,

contact your local distributor.

For further information or questions, contact the

company directly at:

Spectrum

N7650 County Trunk LS

Sheboygan, Wisconsin 53083 U.S.A.

Phone: 920-459-1877

Fax: 920-459-1825 (U.S.A. Sales)

920-459-1614 (International)

To ensure supply of correct parts or information, make

note of the following identification numbers in the

spaces provided:

GENERATOR SET

MODEL, SPEC, and SERIAL numbers are found on

the nameplate attached to the generator set.

Model No.

Specification No.

Serial No.

Accessory Nos.

GENERATOR SET ACCESSORIES

An alternate nameplate inside the junction box identifiesfactory-installed generator set accessories.

ENGINE

The engine serial number is found on the enginenameplate.

Engine Serial No.

MP-5722 1/97ii Introduction

Wiring DiagramsThis manual applies to the model numbers and

specification (spec) numbers following. On occasion

this manual may be applicable to specs not listed below,

such as when similar new specs are created prior to the

updated reprint or in caseswhere themanual is deemed

an acceptable substitute for a manual under

development.

Use the Wiring Diagram Cross-Reference to determine

the correct version number for a given model number

and spec number. Find that version number in the

Controller Wiring Diagrams Reference and determine

thewiring diagrams by choosing the type of controller on

the unit. Wiring diagram pages are numbered and

arranged in numerical sequence by the numeric part of

the alphanumeric part number.

Wiring Diagram Cross-Reference

Model

No. Spec. No.

Wiring Diagram

Version No.

350DS 191020-24, 191141-45 1

191153- (2, 3)*

400DS 191025-31, 191146-52 1

191158- (2, 3)*

450DS 191032-37, 191126-30 1

191165- (2, 3)*

500DS 191038-44 1

191170- (2, 3)*

600DS 191045-51 1

191177- (2, 3)*

750DS 191052-58 1

191184-90

191333-

(2, 3)*

3

800DS 191059-65 1

191191-97

191340-

(2, 3)*

3

900DS 191066-72 1

191198-204 (12V-149TIB) 2

191217-23 (24V-71TA)

191346-

(2, 3)*

3

1000DS 191073-78 1

191205-9 (12V-149TIB) 2

191224-28 (24V-71TA)

191350-

(2, 3)*

3

1200DS 191079-85 1

191210-16

191357-

(2, 3)*

3

1250DS 191367- 3

1500DS 191086-90 1

191131-35

1‘91375-

(2, 3)*

3

1600DS 191091-95 1

191136-40

191383-

(2, 3)*

3

2000DS 191323-28, 191330, 191332- 3

* Use version 2 for serial no. below 363369Use version 3 for serial no. 363369 and above

MP-5722 1/97 Introduction iii

Controller Description (350-2000DS) Version 1 Pg Version 2 Pg Version 3 Pg

Microprocessor Controller (350-1600DS)Point-to-Point Wiring Diagram

Standard 274249-J 28 325420-A 29 325947-A 31

Oversize 272891-G 27 325421-A 30 325948-A 32

Schematic Diagram

3ph/600V ADV-5620-G 1 ADV-5810-B 8 ADV-6005- 9

Microprocessor Controller Accessory Connections

Accessories 255828A-M 16 255828A-M 16 328912A-C 37

Remote Annunciator Kit

10-Relay 255828B-L 17 255828B-L 17 -

14-Relay 255828C-C 18 255828C-C 18 328912B-B 38

20-Relay Dry Contact Kit 328912C-A 39

Microprocessor Controller (2000DS)Point-to-Point Wiring Diagram

Standard

Sheet 1

Sheet 2

325992A-C

325992B-D

33

34

Oversize

Sheet 1

Sheet 2

325993A-A

325993B-A

35

36

Schematic Diagram

3ph/600V

Sheet 1

Sheet 2

ADV-6091A-A

ADV-6091B-

10

11

Microprocessor Controller Accessory Connections

Accessories 328912A-C 37

Remote Annunciator Kit

10-Relay -

14-Relay 328912B-B 38

20-Relay Dry Contact Kit 328912C-A 39

Engine Gauge Box for Paralleling Controller

(Switchgear) (350-1600DS)Point-to-Point Wiring Diagram

Sheet 1

Sheet 2

Sheet 3

Sheet 4

261152A-H

261152B-J

261152C-H

261152D-H

19

20

21

22

261423A-C

261423B-E

261423C-C

261423D-B

23

24

25

26

261423A-C

261423B-E

261423C-C

261423D-B

23

24

25

26

Schematic Diagram ADV-5712A-E 2 ADV-5809A-B 5 ADV-5809A-B 5

Accessories ADV-5712B-E 3 ADV-5809B-B 6 ADV-5809B-B 6

Woodward Governor ADV-5712C-E 4 ADV-5809C-B 7 ADV-5809C-B 7

MP-5722 1/97iv Introduction

Controller Description (350-2000DS) Version 1 Pg Version 2 Pg Version 3 Pg

Engine Gauge Box for Paralleling Controller

(Switchgear) (2000DS)Point-to-Point Wiring Diagram

380-4160 V

Sheet 1

Sheet 2

347397A-B

347397B-E

40

41

6.6-13.8 kV

Sheet 1

Sheet 2

347973A-B

347973B-C

42

43

Schematic Diagram

380-4160 V

Sheet 1

Sheet 2

ADV-6171A-

ADV-6171B-

12

13

6.6-13.8 kV

Sheet 1

Sheet 2

ADV-6172A-

ADV-6172B-

14

15

NOTE: Version 1 uses the PM100 voltage regulator.Version 2 uses the DVR2000 voltage regulator and the Microprocessor controller.Version 3 uses the Microprocessor-Plus controller.

1TP-5722

1/97

WiringDiagrams

MicroprocessorController,SchematicDiagram,3ph/600V,ADV-5620-G

2TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController(Switchgear),SchematicDiagram,ADV-5712A-E

3TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController(S

witchgear),Accessories,ADV-5712B-E

4TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController(Switchgear),Woodward

Governor,ADV-5712C-E

5TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController(Switchgear),SchematicDiagram,ADV-5809A-B

6TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController(S

witchgear),Accessories,ADV-5809B-B

7TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController(Switchgear),Woodward

Governor,ADV-5809C-B

8TP-5722

1/97

WiringDiagrams

MicroprocessorController,SchematicDiagram,3ph/600V,ADV-5810-B

9TP-5722

1/97

WiringDiagrams

MicroprocessorController,SchematicDiagram,3ph/600V,ADV-6005-

10

TP-5722

1/97

WiringDiagrams

MicroprocessorController,SchematicDiagram,3ph/600V,Sheet1,ADV-6091A-A

11

TP-5722

1/97

WiringDiagrams

MicroprocessorController,SchematicDiagram,3ph/600V,Sheet2,ADV-6091B-

12

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,SchematicDiagram,380-4160V,Sheet1,ADV-6171A-

13

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,SchematicDiagram,380-4160V,Sheet2,ADV-6171B-

14

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,SchematicDiagram,6.6-13.8

kV,Sheet1,ADV-6172A-

15

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,SchematicDiagram,6.6-13.8

kV,Sheet2,ADV-6172B-

16

TP-5722

1/97

WiringDiagrams

Micro

processorControllerAccessory

Connections,Accessories,255828A-M

17

TP-5722

1/97

WiringDiagrams

MicroprocessorControllerAccessory

Connections,Remote

AnnunciatorKit,10-R

elay,255828B-L

18

TP-5722

1/97

WiringDiagrams

MicroprocessorControllerAccessory

Connections,Remote

AnnunciatorKit,14-R

elay,255828C-C

WiringDiagrams

19

TP-5722

1/97

EngineGaugeBoxforParalleligController,Point-to-PointWiringDiagram,Sheet1,261152A-H

20

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet2,261152B-J

21

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet3,261152C-H

22

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet4,261152D-H

23

TP-5722

1/97

WiringDiagrams

LEAD31AWAS31

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet1,261423A-C

24

TP-5722

1/97

WiringDiagrams

LEAD31AWAS31

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet2,261423B-E

25

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet3,261423C-C

26

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,Sheet4,261423D-B

27

TP-5722

1/97

WiringDiagrams

MicroprocessorController,Point-to-PointWiringDiagram,Oversize,272891-G

28

TP-5722

1/97

WiringDiagrams

MicroprocessorController,Point-to-PointWiringDiagram,Standard

,274249-J

29

TP-5722

1/97

WiringDiagrams

MicroprocessorController,Point-to-PointWiringDiagram,Standard

,279947-C

30

TP-5722

1/97

WiringDiagrams

MicroprocessorController,Point-to-PointWiringDiagram,Oversize,279948-C

31

TP-5722

1/97

WiringDiagrams

Micro

processorControllerAccessory

Connections,Accessories,328912A-C

32

TP-5722

1/97

WiringDiagrams

Micro

processorControllerAcceessory

Connections,Remote

AnnunciatorKit,14-R

elay,328912B-B

33

TP-5722

1/97

WiringDiagrams

Micro

processorControllerAcceessory

Connections,20-R

elayDry

ContactKit,328912C-A

34

TP-5722

1/97

WiringDiagrams

AirDamperOptional

MicroprocessorController,Point-to-PointWiringDiagram,Standard

,347152-B

35

TP-5722

1/97

WiringDiagrams

MicroprocessorController,Point-to-PointWiringDiagram,Oversize,347153-A

36

TP-5722

1/97

WiringDiagrams

Micro

processorController,Point-to-PointWiringDiagram,Standard

,Sheet1,347396A-C

37

TP-5722

1/97

WiringDiagrams

Micro

processorController,Point-to-PointWiringDiagram,Standard

,Sheet2,347396B-D

38

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,380-4160V,Sheet1,347397A-B

39

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,380-4160V,Sheet2,347397B-E

40

TP-5722

1/97

WiringDiagrams

Micro

processorController,Point-to-PointWiringDiagram,Oversize,Sheet1,347570A-

41

TP-5722

1/97

WiringDiagrams

Micro

processorController,Point-to-PointWiringDiagram,Oversize,Sheet2,347570B-A

42

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,6.6-13.8

kV,Sheet1,347973A-B

43

TP-5722

1/97

WiringDiagrams

EngineGaugeBoxforParallelingController,Point-to-PointWiringDiagram,6.6-13.8

V,Sheet2,347973B-C

� Kohler Co., 1997. All rights reserved.

TP-5722 1/97b

KOHLER CO. Kohler, Wisconsin 53044Phone 920-565-3381, Web site www.kohlergenerators.comFax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International)For the nearest sales and service outlet in U.S.A. and CanadaPhone 1-800-544-2444

Kohler� Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65)264-6422, Fax (65)264-6455