135--275rzd 135--275rzdb (detroit diesel powered) · 135--275rzd 135--275rzdb (detroit diesel...
TRANSCRIPT
Industrial Generator Sets
Models:
135--275RZD135--275RZDB
(Detroit Diesel Powered)
Controllers:Decision-Maker�550Decision-Maker�340
Decision-Maker�3+, 16-LightDecision-Maker�3+, 7-Light
TP-5720 1/07g
Wiring Diagrams
Product Identification Information
Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number Accessory Description
Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description
Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
TP-5720 1/07 3Introduction
Introduction
This manual provides wiring diagrams for the
135--180RZD/RZDB Detroit Diesel Series 50 engine-
powered generator sets and 200--275RZD/RZDB
Detroit Diesel Series 60 engine-powered generator sets
equipped with one of the following controllers:
� Decision-Maker�550
� Decision-Maker�340
� Decision-Maker�3+
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
Service Assistance
For professional advice on generator power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
� Consult the Yellow Pages under the heading
Generators—Electric.
� Visit the Kohler Power Systems website at
KohlerPowerSystems.com.
� Look at the labels and stickers on your Kohler product
or review the appropriate literature or documents
included with the product.
� Call toll free in the US and Canada 1-800-544-2444.
� Outside the US andCanada, call the nearest regional
office.
Headquarters Europe, Middle East, Africa
(EMEA)
Kohler Power Systems
ZI Senia 122
12, rue des Hauts Flouviers
94517 Thiais Cedex
France
Phone: (33) 1 41 735500
Fax: (33) 1 41 735501
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131
TP-5720 1/074 Wiring Diagrams
Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number, the controller type, and the alternator
type on the Wiring Diagrams Reference chart to
determine the wiring diagram numbers for your unit.
Refer to Controller Identification for controller type
identification, if necessary. Refer to the generator set
nameplate for the alternator type. A wound field
alternator is identified with a W as the last digit.
Example: Gen. Model 4S11W.
Wiring Diagram Cross-Reference
Generato SetModel No. Hz
Generator SetSpec No.
Wiring DiagramVersion No.
135RZD 50/60 PA-194006, 7, 10, 49, 51 1-1
135RZD 50/60 GM16893-GA1, 2 1-2
135RZDB 50/60 GM16893-GA1, 2 1-2
150RZD 50/60 PA-194011, 12, 15, 20, 33--35, 38, 59, 61, 65 1-1
150RZD 50/60 GM16894-GA1, 2, 3 1-2
150RZDB 50/60 GM16894-GA1, 2, 3 1-2
180RZD 50/60 PA-194045--48, 63, 67, 71 1-1
180RZD 50/60 GM16895-GA1, 2 1-2
180RZDB 50/60 GM16895-GA1, 2 1-2
200RZD 50/60 PA-194245--49, 80, 82, 84 2-1
200RZD 50/60 GM16896-GA1, 2 2-2
200RZDB 50/60 GM16896-GA1, 2 2-2
230RZD 50/60 PA-194256--59, 90, 92, 94 2-1
230RZD 50/60 GM16897-GA1, 2 2-2
230RZDB 50/60 GM16897-GA1, 2 2-2
250RZD 50/60 PA-194265--69, 300, 302 2-1
250RZD 50/60 GM16898-GA1, 2 2-2
250RZDB 50/60 GM16898-GA1, 2 2-2
275RZD 50/60 PA-194235, 75--79, 306, 308 2-1
275RZD 50/60 GM16899-GA1, 2 2-2
275RZDB 50/60 GM16899-GA1, 2 2-2
Note: Versions 1-1 and 2-1 use the Decision-Maker�340 controller
Versions 1-2 and 2-2 use the Decision-Maker�550 controller
The RZDB models have wound field or permanent magnet alternator options
TP-5720 1/07 5Wiring Diagrams
135--180RZD/RZDB Wiring Diagrams Reference
Controller Description Version 1-1 Page Version 1-2 Page
Decision-Maker�550
Point-to-Point Wiring Diagram
Sheet 1 — GM17422A-D 32
Sheet 2 — GM17422B-D 33
Wound Field Alternator — GM35944-C 39
Permanent Magnet Alternator — GM35943-B 38
Schematic Diagram
Sheet 1 — ADV-6607A-C 20
Sheet 2 — ADV-6607B-C 21
Wound Field Alternator — ADV-6958-A 27
Permanent Magnet Alternator — ADV-6957- 26
Accessory Connections
Accessories — GM16088A-F 30
Remote Annunciator Kit — GM16088B-F 31
Decision-Maker�340
Point-to-Point Wiring Diagram
Sheet 1 347942A-G 44 —
Sheet 2 347942B-D 45 —
Schematic Diagram
Sheet 1 ADV-6132A-E 14 —
Sheet 2 ADV-6132B-B 15 —
Sheet 3 ADV-6132C-B 16 —
Sheet 4 ADV-6132D-C 17 —
Accessory Connections
Accessories 354246A-D 46 —
Remote Annunciator Kit 354246B-D 47 —
Decision-Maker�3+
Point-to-Point Wiring Diagram
Sheet 1 328614A-H 40 GM14230A-C 28
Sheet 2 328614B-H 41 GM14230B-C 29
Wound Field Alternator — GM35942-J 37
Permanent Magnet Alternator — GM35941-E 36
Schematic Diagram
Sheet 1 ADV-6082A-F 12 ADV-6572A-C 18
Sheet 2 ADV-6082B-F 13 ADV-6572B-C 19
Wound Field Alternator — ADV-6956-E 25
Permanent Magnet Alternator — ADV-6955-A 24
Accessory Connections
Accessories 328912A-G 42 328912A-G 42
Remote Annunciator 14-Relay Kit 328912B-G 43 328912B-G 43
Alternator Reconnections
Permanent Magnet/Wound Field Alternators, 4-Lead ADV-5875A-H 9 ADV-5875A-H 9
Permanent Magnet Alternator ADV-5875B-H 10 ADV-5875B-H 10
Wound Field Alternator — 11 ADV-5875C-H 11
Note: Version 1-1 uses the Decision-Maker�340 controller
Version 1-2 uses the Decision-Maker�550 controller
Diagram 328614 replaces 328615
Diagram ADV-6082 replaces ADV-6083
The RZDB models have wound field or permanent magnet alternator options
TP-5720 1/076 Wiring Diagrams
200--275RZD/RZDB Wiring Diagrams Reference
Controller Description Version 2-1 Page Version 2-2 Page
Decision-Maker�550
Point-to-Point Wiring Diagram
Sheet 1 — GM17423A-D 34
Sheet 2 — GM17423B-D 35
Wound Field Alternator — GM35944-C 39
Permanent Magnet Alternator — GM35943-B 38
Schematic Diagram
Sheet 1 — ADV-6608A-C 22
Sheet 2 — ADV-6608B-C 23
Wound Field Alternator — ADV-6958-A 27
Permanent Magnet Alternator — ADV-6957- 26
Accessory Connections
Accessories — GM16088A-F 30
Remote Annunciator Kit — GM16088B-F 31
Decision-Maker�340
Point-to-Point Wiring Diagram
Sheet 1 347942A-G 44 —
Sheet 2 347942B-D 45 —
Schematic Diagram
Sheet 1 ADV-6132A-E 14 —
Sheet 2 ADV-6132B-B 15 —
Sheet 3 ADV-6132C-B 16 —
Sheet 4 ADV-6132D-C 17 —
Accessory Connections
Accessories 354246A-D 46 —
Remote Annunciator Kit 354246B-D 47 —
Decision-Maker�3+
Point-to-Point Wiring Diagram
Sheet 1 328614A-H 40 GM14230A-C 28
Sheet 2 328614B-H 41 GM14230B-C 29
Wound Field Alternator — GM35942-J 37
Permanent Magnet Alternator — GM35941-E 36
Schematic Diagram
Sheet 1 ADV-6082A-F 12 ADV-6572A-C 18
Sheet 2 ADV-6082B-F 13 ADV-6572B-C 19
Wound Field Alternator — ADV-6956-E 25
Permanent Magnet Alternator — ADV-6955-A 24
Accessory Connections
Accessories 328912A-G 42 328912A-G 42
Remote Annunciator 14-Relay Kit 328912B-G 43 328912B-G 43
Alternator Reconnections
200--275 kW Permanent Magnet Alternator ADV-5875B-H 10 ADV-5875B-H 10
200--275 kW Wound Field Alternator — 11 ADV-5875C-H 11
Note: Version 2-1 uses the Decision-Maker�340 controller
Version 2-2 uses the Decision-Maker�550 controller
Diagram 328614 replaces 328615
Diagram ADV-6082 replaces ADV-6083
The RZDB models have wound field or permanent magnet alternator options
TP-5720 1/07 7Controller Identification
Controller Identification
Decision-Maker� 550 Controller
� Audiovisual annunciation with NFPA 110 Level 1
capability.
� Programmable microprocessor logic and digital
display features.
� Alternator safeguard circuit protection.
� 12- or 24-volt engine electrical system capability.
� Remote start, remote annunciation, and remote
communication options.
Decision-Maker� 340 Controller
� Audiovisual annunciation with NFPA 110 Level 1
capability.
� Programmable microprocessor logic and digital
display features.
� 12- or 24-volt engine electrical system capability.
� Remote start, prime power, remote annunciation,
and remote communication options.
Decision-Maker� 3+, 16-Light Controller
� Audiovisual annunciation with NFPA 110 Level 1
capability.
� Microprocessor logic, AC meters, and engine
gauge features.
� 12- or 24-volt engine electrical system capability.
� Remote start, prime power, and remote
annunciation options.
TP-5720 1/078 Controller Identification
Notes
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Notes
� 1996, 1997, 1999, 2001, 2004, 2005, 2007 by Kohler Co. All rights reserved.
TP-5720 1/07g
KOHLER CO. Kohler, Wisconsin 53044Phone 920-565-3381, Web site www.kohlergenerators.comFax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International)For the nearest sales and service outlet in U.S.A. and CanadaPhone 1-800-544-2444
Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455