3. di but - unt digital library/67531/metadc742846/... · ci rpp-5344, rev. 0 maximum first...

15
2. To: (Receiving Orsanization) 1 ~~ Di stk but i on 5. Proj./Prog./Dept./Div.: RPP-5344 NIA 0 Maximum F i r s t Transfer and Dilution Volumes f o r 241-SY- Tank 24l-SY-lOl/Waste Management/PC/Process Engineering 8. Originator Remarks: Approval Designator IF1 Reason for Transmittal IG) E, 5. Q, D or NIA 1. Approval 4. Review (see WHC-CM-3-5, 2. Release 5. Post-Review Sec.12.71 3. Information 6. Dist. (Receipt Acknow. Requiredl 3. From: (Originating Organization) Disposition (HI & 111 1. Approved 4. Reviewed nolcomment 2. Approved wlcomment 5. Reviewed wlcomment 3. Disapproved wlcomment 6. Receipt acknowledged Process Convol 6. Design A-tnorityl Design Agent/Cog. NIA Authorized Representative Date for Receiving OrDanization Engr.: W. 6. Barton Ctrl. No. [I Approved [I Approved n/comnents N.W. Kirch ~ ~ , o Design Authority1 Date [I Disapproved Wcomnents Cognizant Manager This document i s being re1eased into the supporting document system for retrievabi 1 i t y purposes 11. Receiver Remarks: 11A. Design Baseline Document? [I Yes [XI No For release. IEI Title or Description of Data Transmitted IA) IC) IO1 Item 1 IBI DocumentlDrawing No. NO. I 101 1c KEY 4. Related EDT No.: N/A 7. Purchase Order No.: N/A 9. Equip./Component No.: . . N/A IO. System/Bldg./Faci li ty: 241-SY -101 ~~~~ 12. Major Assm. Dug. No.: 13. PermitlPermit Application No.: 14. Required Response Date: N/A 10/27/99 (F) 1 ::: (H) (1) Approval Reason Origi~ Receiv- Desig- nator nator Trans- Oispa~ Dispo- [See Approval Designator for required SignatUrBsl IKI Signature ILI Date (MI MSlN IGI IH) GI IH) Res- (4 Name IKI Signature ILi Date IMI MSlN Dim. I I Desian Authoritv I I I I I I I 19. I 20. 1 21. DOE APPROVAL (if required) 18. 80-7400-172-2 (05/96) GEFO97

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Page 1: 3. Di but - UNT Digital Library/67531/metadc742846/... · ci RPP-5344, Rev. 0 Maximum First Transfer and Dilution Volumes for 241 -SY-101 W. 6. Barton Lockheed Martin Hanford. Carp.,

2. To: (Receiv ing Orsan iza t ion)

1

~~

D i s t k but i on 5. Proj./Prog./Dept./Div.:

RPP-5344 N I A 0 Maximum F i r s t Transfer and D i l u t i o n Volumes f o r 241-SY-

Tank 24l-SY-lOl/Waste Management/PC/Process Engineer ing 8. O r i g i n a t o r Remarks:

Approval Designator IF1 Reason for Transmittal IG)

E, 5. Q, D or NIA 1. Approval 4. Review (see WHC-CM-3-5, 2. Release 5. Post-Review Sec.12.71 3. Information 6. Dist. (Receipt Acknow. Requiredl

3. From: ( O r i g i n a t i n g Organ iza t ion)

Disposition (HI & 111

1 . Approved 4. Reviewed nolcomment 2. Approved wlcomment 5. Reviewed wlcomment 3. Disapproved wlcomment 6. Receipt acknowledged

Process Convo l 6. Design A - t n o r i t y l Design Agent/Cog.

NIA

Authorized Representative Date for Receiving OrDanization

Engr.: W. 6 . Barton

C t r l . No. [I Approved [I Approved n/comnents

N.W. Kirch ~ ~ , o ~ ~ Design Authority1 Date [I Disapproved Wcomnents Cognizant Manager

Th is document i s be ing re1 eased i n t o t h e support ing document system f o r r e t r i e v a b i 1 i t y purposes

11. Receiver Remarks: 11A. Design Base l ine Document? [I Yes [ X I No

For re lease.

IEI Title or Description of Data Transmitted

IA) IC) IO1

Item 1 IBI DocumentlDrawing No. NO.

I 101 1c KEY

4. Re la ted EDT No.:

N/A 7. Purchase Order No.:

N /A

9. Equip./Component No.: . .

N /A I O . System/Bldg./Faci li ty:

241-SY -101 ~~~~

12. Major Assm. Dug. No.:

13. Permi t lPermi t A p p l i c a t i o n No.:

14. Required Response Date: N/A

10/27/99 ( F ) 1 ::: ( H ) (1)

Approval Reason Origi~ Receiv- Desig- nator nator Trans- Oispa~ Dispo-

[See Approval Designator for required SignatUrBsl

IKI Signature IL I Date (MI MSlN IGI IH) GI IH)

Res- (4 Name I K I Signature ILi Date IMI MSlN Dim.

I I Desian A u t h o r i t v I I I

I I I

I 19. I 20. 1 21. DOE APPROVAL (if requ i red) 18.

80-7400-172-2 ( 0 5 / 9 6 ) GEFO97

Page 2: 3. Di but - UNT Digital Library/67531/metadc742846/... · ci RPP-5344, Rev. 0 Maximum First Transfer and Dilution Volumes for 241 -SY-101 W. 6. Barton Lockheed Martin Hanford. Carp.,

ci RPP-5344, Rev. 0

Maximum First Transfer and Dilution Volumes for 241 -SY-101

W . 6. Barton Lockheed Mar t i n Hanford. Carp. , Rich land, WA 99352

EDT/ECN: EDT-626869 UC: 2070 Org Code: 74B50 CACN/COA: 108979/BA10 B&R Code: EW 3120074 Tota l Pages: 13 Key Words: Tank 241-SY-101. Tank SY-101. SY-101. SY Farm, F i r s t T rans fe r , T rans fe r , D i l u t i o n Volume, D i l u t i o n , Buoyancy

Abs t rac t : N /A

*Excel i s a registered trademark o f Microsoft Corporation.

TRADEMARK DISCLAIMER. Reference he re in t o any s p e c i f i c comnercial product, process, o r s e r v i c e by t rade name, trademark, manufacturer, o r otherwise, does not necessa r i l y c o n s t i t u t e o r imply i t s endorsement, recomnendation, or f avo r ing by t he Un i ted States Government o r any agency thereof or i t s con t rac to rs o r subcontractors.

P r i n t e d i n the Un i ted States of America. To o b t a i n copies o f t h i s document, contact : Document Con t ro l Services, P.O. Box 950, Ma i l s top H6-08, R i c h l a r d WA 99352, Phone (509) 372-2420; Fax (509) 376-4989.

Approved for Public Release

A-6400.073 (01197) GEF321

Page 3: 3. Di but - UNT Digital Library/67531/metadc742846/... · ci RPP-5344, Rev. 0 Maximum First Transfer and Dilution Volumes for 241 -SY-101 W. 6. Barton Lockheed Martin Hanford. Carp.,

WP-5344 Revision 0

MAXIMUM FIRST TRANSFER AND DILUTION VOLUMES FOR TANK 241-SY-101

W. B. Barton Lockheed Martin Hanford Corporation

Date Published October 1999

Prepared for the U. S. Department of Energy

Approved for public release; distribution is unlimited

Page 4: 3. Di but - UNT Digital Library/67531/metadc742846/... · ci RPP-5344, Rev. 0 Maximum First Transfer and Dilution Volumes for 241 -SY-101 W. 6. Barton Lockheed Martin Hanford. Carp.,

WP-5344 Rev. 0 Author Checked b y b & & a t e / d / k7 / 7

Maximum First Transfer and Dilution Volumes for 241-SY-101

Problem Statement: What is the maximum waste transfer and dilution quantities and locations which can be allowed in the first transfer of waste from SY-101 given the following constraints?

The crust must float on the submerged waste (waste becomes less dense when diluted, eventually allowing crust to sink) No credit is taken for the top dilution Addition of water to the bulk slurry through the transfer pump must be able to refloat the crust base to above 295 inches. The margin between refloating to 295 inches and crust sinking must be at least 10,000 gallons The crust can not be thinned to less than 60 inches thick.

Solution: An EXCEL spreadsheet that models the dissolution and buoyancy effects of the transfer and dilution of SY-101 was developed based on equations derived in Reference 1. Pacific Northwest National Laboratory (PNNL) peer reviewed the spreadsheet as part of the document. In addition, D. A. Reynolds and W. B. Barton reviewed the model including the equations and compared the output results to expected results from other sources. This spreadsheet is used to do the calculations. The spreadsheet is available on the HLAN at \\AP007\Chardocs\SY-101\Crust model insol.XLS. A printout of the spreadsheet formula is attached.

The results of a series of calculations using different transfer volumes are presented in the following table.

*All dilution calculations assume the water is introduced into the bulk slurry through the transfer pump at the 96 inch level and the waste below this level is not diluted. No credit is taken for the benefits of the water addition to the top of the crust.

' This shows the effect of crediting the 30,000 gallon top dilution. After the top dilution the base of the cmst is at approximately 300 inches without any bottom dilution.

As can be seen by inspection of the table the margin is sensitive to the transfer volume. The required 10,000-gallon margin is reached at about 101,000 gallons transferred. Based on the

1

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WP-5344 Rev. 0

Date. //Z{y? Checked by Date /<fi-.-/.;: uncertainty in the model and the control instrumentation the volume is rounded to the nearest 10,000 gallons. Copies of the EXCEL spreadsheet associated with the 100,000-gallon transfer are attached as Cases 1,2, and 3.

Based on the spreadsheet results the transfer limits are as follows.

Maximum Waste transfer volume (undiluted waste out of SY-101) = 100,000 gallons

Maximum water add to the top of the crust = 30,000 gallons

Maximum water addition to the bulk slurry through the transfer pump or lower in the tank = 72,000 gallons

The margin between refloat and crust sinking is -1 1,000 gallons. About 30 inches of crust (the free board and wet layers) are dissolved leaving -90 inches of crust including the highest gas retaining regions.

These results meet the constraints and should be established as the safety limits for the initial transfer and back dilution of SY-101

The modeling is conservative in that:

It takes no credit for the dissolution of the upper portions of the crust due to the top addition of water.

It takes no credit for the buoyancy provided by the water added to the top of the crust

It assumes no mixing of the water injected to the bulk slurry through the transfer pump with the waste below the pump. Operation of the mixer pump will result in mixing this layer and thus suppressing the lowering of the bulk slurry density.

Previous experience has shown that the crust can retain significant gas when only 60 inches thick and remain stable.

Discussion: An allowance must be made in the transfer volume for the potential effects of siphoning. Based on the analysis in reference 2, the transfer line cannot self start a siphon if the line is initially empty. A siphon can only occur when dilution water is available at the transfer pump, the pump discharge valve is open, and the line is full. The maximum siphon rate that could be experienced is 8 gallons per minute. It is assumed that the dilution water continues to flow for 8 hours after the transfer pump is stopped. This results in a maximum volume of waste transferred due to siphoning of 3840 gallons.

References

Stewart, C. W., 1999, Buoyant Response ofthe SY-101 Crust to Transfer and Back Dilution, PNNL- 13066, Pacific Northwest National Laboratory, Richland, Washington.

HNF-4359, Rev. 0-E, 1999, Engineering Design Calculations for the SY-IO1 RAPID Mitigation Project, Lockheed Martin Hanford Corporation, Richland, Washington.

2

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RPP-5344 Rev. 0 n

INPUTS Crust thickness ICml 310.00 Crust freeboard por0,Sil~ 0.42 Crust freeboard saturation 0.6 Crust freeboard void fraction 0.34 Solids S.G. lundinsolvsdl 2.2 Solids S.G. IdlPralvedl 2.2 Liquid S.G. at saturation 1.49 Crust rubmerged solids VOI. fraction 0.36 Crust submerged void fraction 0.23 Bulk slurry void fractlon 0.027 Bulk SI",," POlidS "01. fraction 0.15 cr-1 area fraafio" 0.9s Veerel radius ICmI 1143

Crust submerged bulk S.G. Bulk slurry S.G. Bulk slurry degassed S.G. I Crust freeboard non~void S.G Tank area lgalkml Super~porarify lrdnsw-rdoidiirw

Oilusnl Added lgsll COMPUTED VARIABLES Crus! freeboard bulk S.G. Aversgs crust bulk S.G. Avg crust "on-parous bulk S.G. Liquid Lwei below ref. ICml waste leYeI above ref. lCm/ Reference l e w ICrnl

Submergence In salt ICml

Degassed Lwei ICmI Surface le".¶ ICml

WASTELEVELS TOP Of C,"Sf /in1 sa,. Liquid Lwei 1in/ Crust base ljn/

1.75 1.34

1.553 1.60 1.98 1087 0.45

410.4 BASE -

1.0900 1.3032 1.4052 23.58 26.35

1070.2

260.07 49.93

996.5 1096.5 1046.6

431.7 412.0 309.7 -

ran,tsr YOIYm. 1ga11 100000 laterirolidr mass a t equilibrium 0.189 racf8an O f solids insoluble later injection height /in1 IlYflD" a, injsnion poim 1gm 72547

crrcsC b d t a 2SS"

Freeboard 20.0 Wet 12.0 Parte 80.0 Bubble slurrv 10.0 tot81 122.0 Minimum slurry SO to float Slvirv SO batora flowdown -mixed

1.4018 1.5167

~~ . ~~ ~~ ~

Slurry SO befoia flowdawn - strat FlowdownSG , NONE Slurrv SO attar flawdown - mixad

1.4778

1.5167

Flowdown Mars Ikgl Flowdawn SG 0.0000

New waste ISYSI /in1 417.0

New crust ba3e slavation IInI Mixer Urn mal" 1"M slavatian IBJ Mixer pump slot inlet eleva#on lint

l l l L IT PUMP1 el..-d New crust lh8Ckmss linl 122.0 b-

262 0% of back dilution 58037.6 G d~ffsrence 0,075999

eadspace 11131 35034 ydragen Iracf8an 0 4 action LFL due t o bubble slurry releais 0.642230

are-Pump d8ffere"ce 33

Case 1 Given 100,000 gallon transfer, how much dilution is required to raise the crust to 295 inches and will the crust float under these conditions?

3

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RPP-5344 Rev. 0

wafer 10 dissolve solids below ini. Point 152.1 40179 wafer to disralve solids injectton to ban 261.0 74215 wafer to dirsalvs c r w f d i d r 334.5 88343 wafer to dlssolve slurry solids in Crust 22.6 5977 TOTAL DISSOLUTION 790.2 208716

152125 281008 334488

22529 790250

Page 8: 3. Di but - UNT Digital Library/67531/metadc742846/... · ci RPP-5344, Rev. 0 Maximum First Transfer and Dilution Volumes for 241 -SY-101 W. 6. Barton Lockheed Martin Hanford. Carp.,

RF'P-5344 Rev. 0

INPUTS Crust thickness icml 31 0.00 Crust freeboard porosity 0.42 Crust freeboard saIurali~n 0.6 Crust freeboard void fracfian 0.34 Sohdr S.G. lvndisrolvsdl 2.2 Solids S.G. idiaaalvedl 2.2 Liquid S.G. at saturation 1.41 Crust submerged solids "01. fraction 0.36 Crust submerged void fraction 0.23 Bulk slurrv void framon 0.027

TRANSFER AND BACK DILUTION PLAN

Waferlsoiids mass at equilibrium 0.789 Fraction of solids insaluble 0.4 Wafer inpction height /in1 18 Dilution 87 idsnion point isall

WILL IT FLOAT? YES Remaining Crust Height hnl

Tranalsr volums Bal l 100000

c 'D t o

S3625 Ollufian 0" top lgall 0

Freeboard 20 0 Wet 12.0

COMPUTED CONSTANTS Crust submerged degassed S.G. 1.75 Crust submerged bulk S.G. 1.34

1.653 1 ,KO 1.98 1087

Bulk slurry S.G. Bulk slurry degassed S.G. Crust freeboard non-void S.G. Tank area i9allcml Suoer-oorasitv irdnsw~rdoldllrw

Slurry SO before flowdawn - mired 1.5159 Slurry SO before flowdown - s t 1 1 1.4770 FlowdownSG NONE Slurry SO a1181 flowdown - mixed 1.5173 Slurry SO allel flowdown - (1111 1.4784 Flowdown Volume im31 144.6 Flowdawn Mars Ikol 222331

Tank area im21

Diluenf Added Igall COMPUTED VARIABLES

~~~

0.45 410.4 BASE

1.0900 1.3032 1.4052 23.58 26.35 1070.2

260.07 49.93

916.5 1096.5 1046.6

431.7

Crust freeboard bulk S.G. Average crust bulk S.G. Avg crust non~porour bulk S.G. Llguld L ~ v e l below ref. (Cml Wasfa level above ref. /Cml Reference level icml

Submergence m ssli icml

Degassed Level i ~ m l Surface level icm1

WASTE LEVELS Top at crust / ~ n / Sal. Liguid Level (In1 Crust bare //"I

. " Flowdawn SG 1.5372

New WBJle level (in1 414.4 New ~ r u s f thickness /in1 105.1 New crust baia alevation (in) Mixsr pump main lnlsf sleVLIliDn linl Mixsr pump slot Inlet slevatiDn IInI

WILL IT PUMP? YES

309 236 262

60% 01 back diluflon 66901 SG difference 0.00037l Base~Pumpdifference 47 Headrpacs 11131 35976 Hydrogen fraction 0.4 fraction LFL due to bubble ~ l u r w re leas^ 0.000000

412.0

Case 2 Given 100,000 gallon transfer, how much dilution water can be added before the crust will sink?

5

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WP-5344 Rev. 0

wafer to disrolvs solids below inj. Point 152.1 wslei to dissolve solids injection to bas 281.0 water to dirrolvs crust solids 334.5 water to dirroivs slurry roiide in crust 22.6 TOTAL DISSOLUTION 790.2

/CRUST VOID DISTRIBUTION Height /in/ void Volume im31 Liq. mas3 Ikgl Sol. Mars lkgi To,. Mare lkgi Insot. Mass (igl

Freeboard 20 96.5 44438 90605 195444 60403 Bubble slurry 10 0.6 89.7 34198 17042 62601 11381 Paste 80 0,21 717.2 540328 269258 989091 179505 Wet 12 0.08 107.6 94386 47035 172778 31357

TolslIAvsrags Submerged 102 0.233 614.5 668913 333334 1224470 222223 TOTALCRUSTLAYER

Height linl Volume im31 Liq. Mass ikgi Sol. Mars lkgl Total maee ikg l n s d Mars ikgl fatal 122 1012.9 713349 423939 1419914 282626

WATER TO DISSOLVE CRUST LAYERS Height /in1 Solid mass ltg Water mass i k wafsr " 0 1 . Im3 wafer "01. igali

Bubble slurry 10 17042 13446 13.4 3551 Parte 80 259258 212444 212.4 56110 wet 12 47035 37111 37.1 9801 fora1 SUBMERGED 102 333334 263001 2631 69462 freeboard 20 90605 71487 71.5 18881 TOTAL CRUST 122 423939 334488 334.51 88343

SLURRY LAVER BEFORE TRANSFER Height 1101 Valurns im31 Liq. mas5 lkgl Sal. Mass ikgi Wafer "01. igal Insol. Mass lkgi

below injection point 96 1000.8 1233290 192808 40179 128539 injection point to crust base 213.7 2227.3 2744724 429100 89419 286067 slurry within crust 102 148.9 183452 2 8 6 8 0 1 1 19120

slurry within bubble slurry layer 10 14.6 17985 2612 586 1875 slurry within paste layer 80 116.8 143884 22494 4688 14996 ~ l u r r v within wet laver 12 17.5 21583 3374 703 2249

40179 152126 74218 281008 88343 334488

5977 22629 208716 790250

~ .. Bubble slurry 0.0 0 0 0 0

Slur" h I O W i"iectl0" 96.0 192808 1233290 0 0 0 128539 0 Oiraolvad Ihyers 13.9 0 0 45141 111488 35618 0 30094

0 231438 SI",," in,sct to bass 199.5 0 0 356157 2278144 261008

0 267532

TOTAL TANK MASS iknl 6394166 6394166 1001584 4408235 667123 lchsck sum of mass1 6394166 8394166 1001584 4408235 667723

New slurry inject to base 213.4 0 0 401298 2389632 316624

TOTAL I 414.41 600288 2018604 401298 2389632 316624 400191 267532

6

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RPP-5344 Rev. 0

Too of crust fin1 Sat. Liquid Level /in1 crust base fin1

Author Date /q/z?/9,9 Checked by Date /.;;T&T

431.7 412.0 309.7

" Crust IhlCkneEs icml 310.00 Crust freeboard poro~ity 0.42 Crwt freeboard saturation 0.6 Crunf freeboard void fraction 0.34 Solids S.G. iundi33olvedl 2.2 Solids S.G. idisrolvsdi 2.2 Liquid S.G. at saturation 1 4 9 Crust submerged solids XI. fraction 0.36 Crust submerged void fraction 0.23 Bulk slurry void fraction 0.027 Bulk slum solids "01. fraction 0.15 crurt area traction Vessel radiup Icmi

996.5 COMPUTED CONSTANTS

Crust rubmsrged degassed S.G. Crust Submerged bulk S.G. Bulkslurry S.G. 1.553 Bulk slurry degassed S.G. Crust fresboard non~void S.G. Tank ares iga11cmi 1087 Super-potarily irdnsw~rdoldilrw 0.45 Tank ares im21 410.4

INPUT VARIABLES BASE Diluenf Added Isall

COMPUTED VARIABLES I Crust freeboard bulk S.G. 1,0900 Average crust bulk S.G. 1.3032 Avg crust nowporour bulk S.G. 1.4052 Liquid Level below rsf. (Cml 23.58 waste l e w a b w s ref. ICmi 26.35

Submergence jn salt icmi 260.07

Dsgaased Level (Cml 996.5 Surface level icmi

MNSFER AND BACK DILUTION PLAN

arerirolids mess 81 equ~librium 0.789 action of solids inroluble 0.4 a m injection height ( 8 " ) 96 lYtlD" at injactian point IBali 72000 lYllD" On lop I B d l 30000 ILL IT FLOAT? YES !main,"g C,"If Height /in/ Freeboard 0.0 Wet 0.0 P W f B 79.2 Bubble slurry 10.0 fatal 89.2 Minimum ~IYIIY SG t o float 1.3491 Slurry SQ bsfors flowdown - mixsd 1.5169 Slurry SG bsfors flowdown - strat 1.4780 Flowdown SO 1.4521

anster "OIUrn. Isall 100000

Slurry SQ aftsr flowdown - mixed 1.5102 1.4715

Flowdown Mars Ikgl 422546

New wasfa level Unl

1% O f back dilution 57600 ; differsnce 0.128893 ae-Pump difference 61

36966 iadrpace iff31 mogen fraction 0.4 nf8on LFL due to bubble slurry rsleare 0.513686

Case 3 Given 100,000 gallon transfer, what is the net effect of the recommended transfer?

7

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WP-5344 Rev. 0

Author &- h Date /f/z~@? Checked by

ICRUST VOID DISTRIBUTION Height (in1 void VolYm8 lm31 Liq. mass lkgl Sol. Mass lkgl Tat. Mass lkgl Insol. Mass lkgl

Freeboard 20 98.5 44436 90605 195444 60403 Bubble slurry 10 0.6 68 7 34198 17042 62601 11361 Parte 80 0.21 717.2 540326 269258 989091 179505 wet 12 0.09 107.6 94366 47035 172778 31357

TotallAvvsrsgs Submergsd 102 0.233 914.5 666813 333334 1224470 222223 TOTALCRUSTLAYER

Heighc lml Volume lm31 Liq. Mass lkgl Sol. Mars ikgl Total ma51 1kg ~ n s d Mars Ikgl mfal 122 1012.9 713349 423939 1419914 282626

WATER TO DISSOLVE CRUST LAYERS Height (in1 Solid m a s lkg Wafer mass l k water "01. 1m3 waxer "01. laall

Bubble slurry 10 17042 13446 13.4 3551 Paste 80 299258 212444 212.4 59110 w e t 12 47035 37111 37.1 9601 total SUBMERGED 102 333334 263001 2 6 3 7 frsebasrd 20 90605 71487 71.5 18661 TOTAL CRUST 122 423939 334466 334.51 88343

SLURRY LAVER BEFORE TRANSFER Height 11n/ Volume lm31 L8q. maas lkgl Sol. Mass lkgl Water Val. Igsl Ins01. Msao lkgl

below injection paint 96 1000.6 1233290 192909 40179 128639 InjsCfion paint (0 C W B ~ baas 213.7 2227.3 2744724 429100 89418 266067 li",," Withi" C."It 102 148.9 183452 2 6 6 6 0 1 5 9 7 7 / 19120

~ l u r r y within bubble slurry layer 10 14.6 17985 2612 596 1675 ~ i u r r y within pasts layer 60 116.8 143664 22494 4668 14996 slurry with," wet layer 12 17.5 21583 3374 703 2249

TOTAL PRE-XFER SLURRY 3377.0 4161466 650588 135574 433729

432 4389.9 4674615 1074527 6665693 716351 [TOTAL TANK BEFORETRANSFER Height 11nl Volume lm31 Llq. mass lkgi Sol. Mars lkgl Tot. M a s lkgi Ins01 Mass lkgl

/SLURRYLAVER AFTERTRANSFER Neigh! (in1 Volums lm31 Llq. mass 1191 Sol. Mars Ikgl Insol. Mass Ik Tot, Solids lkgl

below mjecfion point 95 1000.8 1233290 192609 128539 321347 injection point to crust bars 177 1648.7 2218144 356157 237436 593595

[SLURRY LAYER AIFTER BACK DILUTE Height (in1 Volume lm31 114. mass lkgl Sol. Mass Ikgl Water m a s l k lns01. Ma61 lkgl

below injscfion point 96 1000.8 1233290 192608 128539 inieCIion point to crust bars 203 2121.3 2278144 356157 272609 237438

[WATER FOR DISSOLUTION

22629

water fa dirrolve solids below in;. Point

watsr to dissolve crust solids wafer fa dissolve slurry Solids in crust

152.1 281.0 334.5

22.6

water to dissolve solids injection to bar

TOTAL DISSOLUTION 790.21 2087161 790250 [RESULTS OF DILUTION PLAN - FRACTION DISSOLVED Ton Dilution Sol. Mass lkol wafer used IDS Water mass lk Oelta thick /in1 Maim lns01, I Freed Insol. IBI

90605 50409

2950

16681 10505

615

71467 39773

2327

-20 -12

~1

0 0

192535

60403 33606

1966 0 0 0

143963 30000 113567 -33 192535 95976

solids dissolved in slurry labovsl 345512 72000 272609 "la 7097 230341 Solias dissolved in bubble slurry 0 0 0 0 13236 0 IOl iNs dirroivsd in m s t e laver 0 0 0 0 192535 0 eXcBI6 water 0 0 0.0 lofa, 345512 72000 272909 0 212861 230341

IRESULTS OF DILUTION PLAN. NEW TANK CONFIGURATION New hsight Matrix Soi. Msfrlx liq. Dlss. Sol. Freed liq.

li"l Mars lkgl Mass lkgl Mass Ikgi Mars. lkgl wafer mass lk Matrix I n ~ d I Freed lnral. lkg Freeboard 0.0 0 0 0 60403 WB, 0.0 0 0 0 33606 Parte 79.2 266802 677295 192535 1966

7097 230341 Slurry injecr to base 198.6 10645 66089 345512 2210055 272609 Bubble slurry 10.0 19653 52183 13236 0

Slurry bdow , " j B s i , m 96.0 192606 1233290 0 0 0 128539 0 D ~ s w v e d layers 27.7 0 0 143963 167323 111260 0 0

7097 230341 TOTAL & 512109 2030856 489475 2377376 366196 341406 326311 TOTAL TANK MASS lkgl 6463738 6463738 1001584 4406235 667723 lchech sum 01 marrl 6463738 6463738 1001564 4408235 667723

New s lu i r~ inject to bars 10645 68069 489475 2377378 383668

8

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To Distribution

G&P Consultinq, Inc. J. M. Gribsby

From Page 1 of 1 Process Control Date 10/27/99

H&R A s s o c i e L. J. Kripps

Project Title/Work Order

for 241-SY-101" ~ ~ ~ - 5 3 4 4 , Rev. 0 , "Maximum First Transfer and Dilution volumes

R1-44 X

R1-44 X

EDT NO. EDT-626869

ECN NO. N/A

Lockheed Martin Hanford Corp. W. B. Barton R2-11 S . D. Estey R2-11

Name

G. N. Hanson C. D. Jackson N. W. Kirch R. E. Larson C. E. Leach W. J. Powell R. E. Raymond D. A. Reynolds F. A. Schmorde

MSIN Text Text Only Attach./ EDT/ECN With Appendix Only A1 1 Only

Attach.

R. R. True T.C.S.R.C.

Lockheed Martin S Central Files

:s, In ~

Office of River Protection DOE Reading Room

T4-07 57-34 R2-11 T4-07 R1-44 57-70 57-70 R2-11 T4-08 T4-07 R1-10

X X X X X X X X X X X X X

B1-07 X

H2-53 X

Pacific Northwest National Laboratory C. W. Stewart K7-15 X