28270199 oracle work in process
TRANSCRIPT
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Copyright , Oracle. All rights reserved.2005
Oracle Work in Process
Manufacturing Functional Foundation
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Copyright , Oracle. All rights reserved.2005
Objectives
After completing this lesson, you should be able to do
the following
!iscuss the flow of inventory through a factory
"dentify the major tables used in material move andcompletion transactions
!iscuss the open interfaces and application
program interfaces for Work in Process
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Copyright , Oracle. All rights reserved.2005
Agenda
Work in Process Overview
Work in Process #ransactions and $ntity
%elationship !iagrams
Work in Process Open "nterfaces and ApplicationProgram "nterfaces
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Work in Process Overview
%aw Materials
&omponents
'alue Added
#ransformation
Finished
(oods
Work in Process
"nventory Management
"ncoming "nspection
)itting
Make and Assemble
$*uipment +tiliation
-uality &heck
.hipping
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Copyright 2005, Oracle. All rights reserved.
!iscrete Manufacturing
Plan
!iscrete /obs
!efine
!iscrete /obs
"ssue
&omponents
0uild
!iscrete /obs
&omplete
!iscrete /obs
&lose
!iscrete /obs
Purge
!iscrete /obs
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1on2.tandard !iscrete /obs
%ework assemblies
+pgrade assemblies
!isassemble assemblies
0uild engineering prototypes
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%epetitive Manufacturing
Plan
Production
.chedule
Production
+pdate $3isting
%epetitive
.chedules
"mplement
$ngineering
&hanges
0uild
%epetitive
Assemblies
&ontrol
%epetitive
Material
&omplete
%epetitive
.chedules
Analye
&osts
Purge
%epetitive
.chedules
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Flow Manufacturing
Flow manufacturing builds the highest *uality product
in the shortest possible time at the lowest cost
0uilds to customer demand
+ses linear manufacturing +ses mi3ed model production
0uilds in2process *uality
+ses /"# replenishment of component materials
+ses rate2based production "ncreases labor fle3ibility
0ackflushes material and costs upon completion
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Material &ontrol
Floor.tock Account
.upplier
%aw
and
.ubassembly
"nventory
Finished
(oods
"nventory
/obs
%epetitive
.chedules
Floor .tock "nventory
Work in Process
%eplenish
Operation Pull
0ackflush
Assembly Pull
0ackflush
&omplete
Miscellaneous
"ssue
0ulk.upplier
Outside Processing
Push
"ssue
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.hop Floor &ontrol
Move transactions
Move #ransaction interface
.hop floor statuses
!ispatch reporting Outside processing
Managing rework production
Managing scrap
Mobile manufacturing
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%esource Management
A resource is anything of value, e3cept material and
cash, re*uired to manufacture, cost, and schedule
products
People
#ools
Machines
Outside processing services
Physical space
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Outside Processing
Outside .upplier
Autore*uisition Purchase %eceipt
Op .e* 45 Op .e* 65 Op .e* 75
!efine PO
or PO %elease
%eceive
Outside Processing
"tem
%e*uisition
Outside Processing "tem
&harge
Outside %esource
Move to
-ueue
Move to
-ueue
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Agenda
Work in Process Overview
Work in Process #ransactions and $ntity
%elationship !iagrams
Work in Process Open "nterfaces and ApplicationProgram "nterfaces
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Work in Process #ransactions
"nventory
%aw material
inventory
Finished goods
subinventory
Work in Process
/obs andschedules
.crap rejected
assemblies
"ssue
material
&omplete
finished
assemblies Move assemblies on
the shop floor and
charge resources
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!iscrete /obs Window
!efine discrete jobs one8at8a8time in the !iscrete
/obs window9
!iscrete /obs :M;
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W"P=
OP$%A#"O1=
%$.O+%&$.
!iscrete /obs
W"P=
!".&%$#$=
/O0.
M#>=MA#$%"A>=
#%A1.A"O1.
W"P=
%$-+"%$M$1#=
OP$%A#"O1.
W"P=A&&O+1#"1(=
&>A..$.
W"P=WO%)=O%!$%=
"1#$%FA&$
W"P=OP$%A#"O1.
M#>=.?.#$M="#$M.=0
W"P=$1#"#"$.
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%epetitive .chedules Window
!efine repetitive schedules to build assemblies
repetitively on a production line9
%epetitive .chedules :M;
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%epetitive .chedules
W"P=
%$-+"%$M$1#=
OP$%A#"O1.
W"P=
OP$%A#"O1=
%$.O+%&$.
W"P=
A&&O+1#"1(=
&>A..$.
W"P=
%$P$#"#"'$=.&@$!+>$.
W"P=OP$%A#"O1.
W"P=%$P$#"#"'$="#$M.
M#>=.?.#$M="#$M.=0
M#>=MA#$%"A>=
#%A1.A"O1.
W"P=$1#"#"$.
W"P=
WO%)=O%!$%=
"1#$%FA&$
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Material #ransactions Window
"ssue components from inventory to jobs and return
issued components from jobs to inventory9
W"P Material #ransactions :M;
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Material #ransactions
W"P=%$P$#"#"'$=.&@$!+>$.
M#>=
MA#$%"A>=#1
A>>O&A#"O1.
M#>=
MA#$%"A>=
#%A1.A"O1.W"P=!".&%$#$=/O0.
W"P=
%$-+"%$M$1#=
OP$%A#"O1.
W"P=
OP$%A#"O1.
M#>=
#%A1.A"O1=
A&&O+1#.
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Move #ransactions Window
Move the assemblies you are building from one
operation step to another9
Move #ransactions :M;
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Move #ransactions
W"P=%$P$#"#"'$=
.&@$!+>$.W"P=MO'$=#1=
A>>O&A#"O1.
M#>=MA#$%"A>=
#%A1.A"O1.
W"P=
!".&%$#$=/O0.
W"P=MO'$=
#%A1.A"O1.
W"P=OP$%A#"O1.
W"P=
OP$%A#"O1=%$.O+%&$.
W"P=#1=
A>>O&A#"O1.
W"P=
#%A1.A"O1.
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%esource #ransaction Window
+se this window to charge resources9
%esource #ransactions :M;>O&A#"O1.
W"P=#%A1.A"O1.
W"P=
!".&%$#$=
/O0.
W"P=&O.#=#1=
"1#$%FA&$
W"P=OP$%A#"O1=
%$.O+%&$.
W"P=OP$%A#"O1.
W"P=OP$%A#"O1=
%$.O+%&$=
+.A($
W"P=OP$%A#"O1=O'$%@$A!.
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&ompletion #ransactions Window
&omplete assemblies from jobs into inventory, and
return completed assemblies from inventory to jobs9
&ompletion #ransactions :M;=
#%A1.A"O1A&&O+1#.
W"P=!".&%$#$=
/O0.
W"P=F>OW=
.&@$!+>$.
W"P=%$P$#"#"'$=
.&@$!+>$.
M#>=MA#$%"A>=#%A1.A"O1.
M#>=MA#$%"A>=
#%A1.A"O1.=
#$MP
M#>=MA#$%"A>=#1=
A>>O&A#"O1.
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Copyright 2005, Oracle. All rights reserved.
Work Order2less &ompletions Window
&omplete or return assemblies to or from inventory9
?ou can scrap assemblies from or return scrapped
assemblies to any operation9
Work Order2less &ompletions :M;A1&$.
W"P=
#%A1.A"O1.
W"P=
F>OW=
.&@$!+>$.
M#>=MA#$%"A>=
#%A1.A"O1.
M#>=MA#$%"A>=
#%A1.A"O1.=
#$MP
M#>=
#%A1.A"O1.="1#$%FA&$
0OM=
0">>=OF=MA#$%"A>.
0OM=
OP$%A#"O1A>=
%O+#"1(.
W"P=$1#"#"$.
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Copyright 2005, Oracle. All rights reserved.
Agenda
Work in Process Overview
Work in Process #ransactions and $ntity
%elationship !iagrams
Work in Process Open "nterfaces and ApplicationProgram "nterfaces
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Work in Process Open "nterfaces and
Application Program "nterfaces
Move #ransaction AP"
%esource #ransaction AP"
Work Order AP"
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.ummary
"n this lesson, you should have learned how to
!iscuss the flow of inventory through a factory
"dentify the major tables used in material move and
completion transactions !iscuss the open interfaces and application
program interfaces for Work in Process