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  • 7/27/2019 28270199 Oracle Work in Process

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    Copyright , Oracle. All rights reserved.2005

    Oracle Work in Process

    Manufacturing Functional Foundation

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    Copyright , Oracle. All rights reserved.2005

    Objectives

    After completing this lesson, you should be able to do

    the following

    !iscuss the flow of inventory through a factory

    "dentify the major tables used in material move andcompletion transactions

    !iscuss the open interfaces and application

    program interfaces for Work in Process

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    Copyright , Oracle. All rights reserved.2005

    Agenda

    Work in Process Overview

    Work in Process #ransactions and $ntity

    %elationship !iagrams

    Work in Process Open "nterfaces and ApplicationProgram "nterfaces

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    Copyright , Oracle. All rights reserved.2005

    Work in Process Overview

    %aw Materials

    &omponents

    'alue Added

    #ransformation

    Finished

    (oods

    Work in Process

    "nventory Management

    "ncoming "nspection

    )itting

    Make and Assemble

    $*uipment +tiliation

    -uality &heck

    .hipping

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    Copyright 2005, Oracle. All rights reserved.

    !iscrete Manufacturing

    Plan

    !iscrete /obs

    !efine

    !iscrete /obs

    "ssue

    &omponents

    0uild

    !iscrete /obs

    &omplete

    !iscrete /obs

    &lose

    !iscrete /obs

    Purge

    !iscrete /obs

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    1on2.tandard !iscrete /obs

    %ework assemblies

    +pgrade assemblies

    !isassemble assemblies

    0uild engineering prototypes

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    %epetitive Manufacturing

    Plan

    Production

    .chedule

    Production

    +pdate $3isting

    %epetitive

    .chedules

    "mplement

    $ngineering

    &hanges

    0uild

    %epetitive

    Assemblies

    &ontrol

    %epetitive

    Material

    &omplete

    %epetitive

    .chedules

    Analye

    &osts

    Purge

    %epetitive

    .chedules

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    8/31Copyright 2005, Oracle. All rights reserved.

    Flow Manufacturing

    Flow manufacturing builds the highest *uality product

    in the shortest possible time at the lowest cost

    0uilds to customer demand

    +ses linear manufacturing +ses mi3ed model production

    0uilds in2process *uality

    +ses /"# replenishment of component materials

    +ses rate2based production "ncreases labor fle3ibility

    0ackflushes material and costs upon completion

  • 7/27/2019 28270199 Oracle Work in Process

    9/31Copyright 2005, Oracle. All rights reserved.

    Material &ontrol

    Floor.tock Account

    .upplier

    %aw

    and

    .ubassembly

    "nventory

    Finished

    (oods

    "nventory

    /obs

    %epetitive

    .chedules

    Floor .tock "nventory

    Work in Process

    %eplenish

    Operation Pull

    0ackflush

    Assembly Pull

    0ackflush

    &omplete

    Miscellaneous

    "ssue

    0ulk.upplier

    Outside Processing

    Push

    "ssue

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    .hop Floor &ontrol

    Move transactions

    Move #ransaction interface

    .hop floor statuses

    !ispatch reporting Outside processing

    Managing rework production

    Managing scrap

    Mobile manufacturing

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    11/31Copyright 2005, Oracle. All rights reserved.

    %esource Management

    A resource is anything of value, e3cept material and

    cash, re*uired to manufacture, cost, and schedule

    products

    People

    #ools

    Machines

    Outside processing services

    Physical space

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    Outside Processing

    Outside .upplier

    Autore*uisition Purchase %eceipt

    Op .e* 45 Op .e* 65 Op .e* 75

    !efine PO

    or PO %elease

    %eceive

    Outside Processing

    "tem

    %e*uisition

    Outside Processing "tem

    &harge

    Outside %esource

    Move to

    -ueue

    Move to

    -ueue

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    13/31Copyright 2005, Oracle. All rights reserved.

    Agenda

    Work in Process Overview

    Work in Process #ransactions and $ntity

    %elationship !iagrams

    Work in Process Open "nterfaces and ApplicationProgram "nterfaces

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    14/31Copyright 2005, Oracle. All rights reserved.

    Work in Process #ransactions

    "nventory

    %aw material

    inventory

    Finished goods

    subinventory

    Work in Process

    /obs andschedules

    .crap rejected

    assemblies

    "ssue

    material

    &omplete

    finished

    assemblies Move assemblies on

    the shop floor and

    charge resources

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    !iscrete /obs Window

    !efine discrete jobs one8at8a8time in the !iscrete

    /obs window9

    !iscrete /obs :M;

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    W"P=

    OP$%A#"O1=

    %$.O+%&$.

    !iscrete /obs

    W"P=

    !".&%$#$=

    /O0.

    M#>=MA#$%"A>=

    #%A1.A"O1.

    W"P=

    %$-+"%$M$1#=

    OP$%A#"O1.

    W"P=A&&O+1#"1(=

    &>A..$.

    W"P=WO%)=O%!$%=

    "1#$%FA&$

    W"P=OP$%A#"O1.

    M#>=.?.#$M="#$M.=0

    W"P=$1#"#"$.

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    %epetitive .chedules Window

    !efine repetitive schedules to build assemblies

    repetitively on a production line9

    %epetitive .chedules :M;

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    %epetitive .chedules

    W"P=

    %$-+"%$M$1#=

    OP$%A#"O1.

    W"P=

    OP$%A#"O1=

    %$.O+%&$.

    W"P=

    A&&O+1#"1(=

    &>A..$.

    W"P=

    %$P$#"#"'$=.&@$!+>$.

    W"P=OP$%A#"O1.

    W"P=%$P$#"#"'$="#$M.

    M#>=.?.#$M="#$M.=0

    M#>=MA#$%"A>=

    #%A1.A"O1.

    W"P=$1#"#"$.

    W"P=

    WO%)=O%!$%=

    "1#$%FA&$

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    Material #ransactions Window

    "ssue components from inventory to jobs and return

    issued components from jobs to inventory9

    W"P Material #ransactions :M;

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    20/31Copyright 2005, Oracle. All rights reserved.

    Material #ransactions

    W"P=%$P$#"#"'$=.&@$!+>$.

    M#>=

    MA#$%"A>=#1

    A>>O&A#"O1.

    M#>=

    MA#$%"A>=

    #%A1.A"O1.W"P=!".&%$#$=/O0.

    W"P=

    %$-+"%$M$1#=

    OP$%A#"O1.

    W"P=

    OP$%A#"O1.

    M#>=

    #%A1.A"O1=

    A&&O+1#.

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    21/31Copyright 2005, Oracle. All rights reserved.

    Move #ransactions Window

    Move the assemblies you are building from one

    operation step to another9

    Move #ransactions :M;

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    Move #ransactions

    W"P=%$P$#"#"'$=

    .&@$!+>$.W"P=MO'$=#1=

    A>>O&A#"O1.

    M#>=MA#$%"A>=

    #%A1.A"O1.

    W"P=

    !".&%$#$=/O0.

    W"P=MO'$=

    #%A1.A"O1.

    W"P=OP$%A#"O1.

    W"P=

    OP$%A#"O1=%$.O+%&$.

    W"P=#1=

    A>>O&A#"O1.

    W"P=

    #%A1.A"O1.

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    %esource #ransaction Window

    +se this window to charge resources9

    %esource #ransactions :M;>O&A#"O1.

    W"P=#%A1.A"O1.

    W"P=

    !".&%$#$=

    /O0.

    W"P=&O.#=#1=

    "1#$%FA&$

    W"P=OP$%A#"O1=

    %$.O+%&$.

    W"P=OP$%A#"O1.

    W"P=OP$%A#"O1=

    %$.O+%&$=

    +.A($

    W"P=OP$%A#"O1=O'$%@$A!.

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    &ompletion #ransactions Window

    &omplete assemblies from jobs into inventory, and

    return completed assemblies from inventory to jobs9

    &ompletion #ransactions :M;=

    #%A1.A"O1A&&O+1#.

    W"P=!".&%$#$=

    /O0.

    W"P=F>OW=

    .&@$!+>$.

    W"P=%$P$#"#"'$=

    .&@$!+>$.

    M#>=MA#$%"A>=#%A1.A"O1.

    M#>=MA#$%"A>=

    #%A1.A"O1.=

    #$MP

    M#>=MA#$%"A>=#1=

    A>>O&A#"O1.

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    Copyright 2005, Oracle. All rights reserved.

    Work Order2less &ompletions Window

    &omplete or return assemblies to or from inventory9

    ?ou can scrap assemblies from or return scrapped

    assemblies to any operation9

    Work Order2less &ompletions :M;A1&$.

    W"P=

    #%A1.A"O1.

    W"P=

    F>OW=

    .&@$!+>$.

    M#>=MA#$%"A>=

    #%A1.A"O1.

    M#>=MA#$%"A>=

    #%A1.A"O1.=

    #$MP

    M#>=

    #%A1.A"O1.="1#$%FA&$

    0OM=

    0">>=OF=MA#$%"A>.

    0OM=

    OP$%A#"O1A>=

    %O+#"1(.

    W"P=$1#"#"$.

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    Copyright 2005, Oracle. All rights reserved.

    Agenda

    Work in Process Overview

    Work in Process #ransactions and $ntity

    %elationship !iagrams

    Work in Process Open "nterfaces and ApplicationProgram "nterfaces

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    Copyright 2005, Oracle. All rights reserved.

    Work in Process Open "nterfaces and

    Application Program "nterfaces

    Move #ransaction AP"

    %esource #ransaction AP"

    Work Order AP"

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    .ummary

    "n this lesson, you should have learned how to

    !iscuss the flow of inventory through a factory

    "dentify the major tables used in material move and

    completion transactions !iscuss the open interfaces and application

    program interfaces for Work in Process