2100-in049b-en-p, centerline® 2100 motor control centers ... · publication 2100-in049b-en-p -...
TRANSCRIPT
Instructions
CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch
CENTERLINE 2100 Motor Control Centers
Introduction The intent of this publication is to provide field instructions for connection, operation, and service of the 600A, 800A, or 1200A Bolted
Pressure Contact Switch (BPS) used in the CENTERLINE2100 motor control center (MCC) sections.
The BPS is supplied from the factory in a frame mounted design construction as an MCC main fused disconnect, an MCC main non-fused isolation switch, a motor control unit disconnect, or a feeder disconnect. Being a factory frame mounted design, the BPS unit is not intended to be field installed within an MCC section, nor is there a plug-in design available. Also, the BPS is either a top cable design (cables entering or exiting from the top of the BPS) or bottom cable design (cables entering or exiting from the bottom of the BPS).
The following publications may be useful:
CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012, which is supplied with the MCC.
The unit wiring diagram supplied with the MCC unit.
ATTENTION To prevent injury or death to personnel installing or servicing the switch, disconnect the motor control center remote power source(s) so that no power is present.
1 Publication 2100-IN049B-EN-P - February 2008
2 CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch
Instructions Installing Cable
1. Refer to the CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012 supplied with the MCC and turn to the section entitled, Installing Conduit and Cable. The cables, cable connectors, and cable bracing should be matched for the application (e.g., conductor size and type, temperature requirements, short circuit requirements, bracing requirements, code requirements, etc.).
2. Remove the terminal guard assembly as follows:
For top cable design
See Figure 1. Loosen the three top guard screws (do not remove these screws).
Lift the assembly off. Be careful that the assembly is not damaged because it must be replaced and is essential for proper operation of the switch.
Figure 1 BPS front view (guard screw locations)
For bottom cable design
Reference Figure 1. Remove the two bottom screws holding the terminal guard assembly (do not lose these screwsthey will be needed later).
Unhook and lift off the assembly. Be careful that the assembly is not damaged because it must be replaced and is essential for proper operation of the switch.
Arc chutes
Bottom guard screws (reference only; not shown)
Top guard screws
Publication 2100-IN049B-EN-P - February 2008
CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch 3
3. Remove the connectors from the switch.
For compression lugs: following the cable connector manufacturers instructions, install the connectors onto the cables.
For mechanical lugs: follow the torque specification supplied on the wiring diagram.
Note: Guidance is also provided in the CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012.
The terminal connector hole pattern is per the NEMA hole spacing standard or 44.5 mm (1.75 in.).
4. Support, position, and form the cables to line up with the terminals of the BPS.
5. Install the connectors using the hardware supplied. Tighten the hardware to the specified torque requirement as listed on the unit wiring diagram.
Note: Guidance is also provided in the CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012.
IMPORTANT The cables must be properly aligned and should not cause BPS terminals to be skewed. If the cables are not supported or aligned, the weight/force from the cables can act as a lever, causing the terminals to be twisted out of alignment. Proper alignment of BPS terminals is critical for the operation of the switch.
IMPORTANT Be careful not to disturb or dislodge the arc chutes. This could cause interference with the operation of the contact blades. See Figure 1.
TIP In order to access the hardware for tightening, it may be necessary to use a crows foot attachment in conjunction with the torque wrench. If a crows foot attachment is used, no torque value adjustment is required for the small increase in length due to the crows foot (i.e., use the torque values provided). An example of this operation is shown in Figure 2.
Publication 2100-IN049B-EN-P - February 2008
4 CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch
Figure 2 Use of crows foot
6. Replace the terminal guard assembly (reverse the instructions in step 2).
7. Inspect the BPS and the cable installation. Operate the switch two or three times to check that it is functioning properly and has not been adversely affected by the installation.
8. Install fuses (if required) using the hardware supplied. Remember to individually mark each piece of hardware once its torque has been checked. Consult the unit wiring diagram for the hardware torque requirements.
Door Interlock Check
The door interlock catch was adjusted at the factory and should not require adjustment. However, due to shipping, handling, or installation of the MCC, this catch may need to be adjusted. A quick check should be conducted to see if the door interlock is operating properly (i.e., with the switch closed, the door must be able to close and once the door is closed, the interlock must prevent the door from being opened). Carry out the door interlock check as follows:
TIP Individually mark each piece of hardware once its torque has been checked.
ATTENTION To prevent injury or death to personnel operating the switch, make sure that the terminal guard assembly is installed. The terminal guard or hood must be in place for proper operation of the switch.
crows foot
Publication 2100-IN049B-EN-P - February 2008
CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch 5
1. With the door open, close the switch.
2. Slowly close the door. The door should close fully and without difficulty (there will be an indication of the interlock operation just as the door becomes fully closed). If the door closes without difficulty, the interlock catch is adjusted properly for closing. If the door will not close due to interference, the door interlock catch is out of adjustment and must be readjusted. The door interlock catch is a small bracket mounted on the inside of the door and held on by two screws. To adjust, loosen the screws and slide the door interlock catch downward a small amount, until the door can be closed. Retighten the two screws. Torque to 7.4 Nm (55 lb.-in.).
3. With the BPS in the ON position and the door closed, attempt to open the door (do not use force or jerk the door). The door interlock should prevent the door from opening (the door will open only a slight crack). If the door is prevented from opening, the interlock catch is adjusted properly. If the door can be opened, the door interlock catch must be readjusted. To adjust the catch, angle similar to step 2 above, but slightly slide the door catch upward until the door is prevented from opening.
Inspection after Installation
Refer to the CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012, supplied with the MCC. Look specifically at the sections entitled, Final Checklist before Energizing and Energizing Equipment. The remote power source(s) to the motor control center may be reconnected and the BPS can be placed into service.
Inspect the BPS and the installation. Points of inspection should include the following:
Terminal guard assembly has been replaced and the three terminal guard screws have been tightened.
All connector hardware has been tightened to the required torque specifications.
BPS terminals are aligned with contact blades. Contact blades mate and close correctly. The arc chutes have not been inadvertently moved and do not
interfere with the operation of the contact blades.
Door interlock functions properly. Start-up checks have been performed.
Publication 2100-IN049B-EN-P - February 2008
6 CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch
Switch Operation
Refer to the CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012, supplied with the MCC, especially the section entitled, Operator Handle and Unit Interlock. Operation, locking off, and other details are similar for all CENTERLINE 2100 disconnects and for the BPS. This information can be found in the aforementioned MCC instruction manual.
In addition to the position of the handle, a separate indicator shows the condition of the BPS. This indicator appears behind a window just below the handle bearing. See Figure 3.
Figure 3 BPS indicator
If the indicator shows ON/I, the BPS contacts are closed. If the indicator shows OFF/O, the contacts are open. However, should the handle be in the OFF/O position and the indicator shows ON/ I or visa versa, the BPS may be incorrectly installed or a malfunction has occurred.
IMPORTANT If false or inconsistent contact indications occur, remove the power feeding the BPS. Check for voltage. Carry out cautionary steps (e.g., checking the contact position, operation, and condition of the switches).
ATTENTION To prevent injury or death to personnel servicing the switch, disconnect the motor control center remote power source(s) so that no power is present.
Publication 2100-IN049B-EN-P - February 2008
CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch 7
On some BPS designs, there is a viewing window feature on the unit door so that by looking through the door window, the BPS contact status can be verified by checking the position of the visible contact blades. See Figure 4.
Figure 4 BPS viewing window
Switch Service
Service the switch by following these maintenance and lubrication guidelines.
Maintenance information
Inspection of the BPS is recommended at least once a year. In general, most electrical equipment maintenance literature recommends establishing a maintenance inspection period. This period depends on operating conditions (e.g., what the electrical equipment is servicing [critical, process, harmonics etc.]; the duty cycle [number of operations, load, type of load, etc.]; and the environment [high temperature, dirty conditions, chemical atmosphere, etc.]). For example, an inspection period may start out on an annual basis, but, over time, the period may need to be shortened or lengthened, depending on the operating conditions and the resulting condition of the equipment.
If the BPS has been operating in a dirty, highly corrosive, or caustic environment, the switch may become overheated or damaged. If the disconnect is overheating or operated beyond its operational life, mechanical as well as electrical wear and damage may occur. In either case, it may be necessary to replace the BPS.
Minimum operational life expectancies per NEMA and Underwriters Laboratories standards are as follows:
Publication 2100-IN049B-EN-P - February 2008
8 CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch
600A BPS = 5,000 operations 800A BPS = 3,500 operations 1200A BPS = 2,500 operations
Note: For more information on BPS temperature analysis, refer to Service and Repair Guidance for CENTERLINE Low Voltage Motor Control Center Units, publication 2100-TD028.
A complete inspection of the device should always be made:
After the BPS has interrupted a ground fault, or has been involved in an incident that caused one or more of the fuses to blow.
If overheating is observed. Verify that the switch blades and crossbar close fully and that the joint has been bolted properly. Verify that the switch and the connecting bus (or cable) are properly sized for the load current. For switches requiring ventilation, verify that the vents are open and adequate in size. In some cases, overheating can be a result of severe conditions not easily observed, such as harmonics. A knowledgeable electrical professional may be needed to identify the cause of the problem and offer solutions.
At regular inspection periods, the BPS should be operated without power connected. Check for proper function and freedom of movement (no sticking or binding) for the disconnect handle operating and defeater mechanisms. Replace broken, deformed, malfunctioning or badly worn parts or assemblies. Check to see that the blades close and open fully. The blades should be vertical when the switch is closed, and rotate approximately 45 degrees upon opening. Clear separation between the blades and jaw contacts should be observed when the switch is open. Also observe the rotation of the crossbar to verify that it travels completely. On most switches, the crossbar rotates approximately 90 degrees.
ATTENTION Follow NFPA 70E safety guidelines when working on energized equipment.
To prevent injury or death to personnel lubricating disconnect switch contacts, make sure the motor control center power source(s) is disconnected and the respective disconnect(s) is locked in the OFF/O position. For plug-in units, remove the unit from the motor control center.
To prevent personal injury or damage to equipment, make sure that the unit handle operator is in the OFF/O position before removing the unit.
Publication 2100-IN049B-EN-P - February 2008
CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch 9
When the switch is closed, the crossbar should be in a vertical position, near or touching the blades. When the switch is open, the crossbar should be in a horizontal position. Arc quenchers should be inspected for cracks in the molded sides and excessive erosion of the steel plates. A damaged BPS switch may need to be replaced.
Switch lubrication
Should it be determined that the BPS needs lubrication, the following instructions apply:
1. Turn off the power source(s) to the MCC.
2. Obtain NO-OX-ID compound lubricant, catalog number 2100H-N18 for a 0.47 liter (1 pint) can or 2100H-N18T for a 29.5 ml (1 ounce) tube. To obtain lubricant, contact your local Rockwell Automation sales office or Allen-Bradley distributor.
3. Turn off the BPS.
4. Remove the terminal guard assembly. Follow the instructions in step 2 of Installing Cable.
5. Remove the BPS clear cover by removing the eight cover screws. Refer to Figure 5.
ATTENTION To prevent injury or death to personnel servicing the switch, disconnect the motor control center remote power source(s) so that no power is present.
ATTENTION Use only NO-OX-ID lubricant. Do not use a substitute lubricant. The switch may malfunction or arc if an electrically conductive grease (e.g., graphite grease conductor termination compound) is used.
IMPORTANT Be careful not to lose these screws because this clear cover must be replaced and is essential for proper operation of the switch.
Publication 2100-IN049B-EN-P - February 2008
10 CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch
Figure 5 Cover screw locations
6. See Figure 6. The contact blades can be swung down for better access. To swing the contact blades down, rotate the contact lever as shown by arrow 1 in Figure 6. Swing the contact down as indicated by arrow 2.
Figure 6 Contact rotated for servicing
7. Inspect the contact blades and the stationary contact. Use a dry,
clean cloth and Scotch Brite pad to remove old lubricant and clean off dirt and grime. Do not use compressed air to clean the switch. If the contact blades or stationary contacts are damaged or show signs of overheating, the BPS should be replaced.
IMPORTANT Be careful not to disturb or dislodge the arc chutesthis may cause interference with the operation of the contact blades. Refer to Figure 1.
Publication 2100-IN049B-EN-P - February 2008
CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch 11
Figure 7 Contact (center pole), rotated for inspection and servicing
8. Generously apply the NO-OX-ID compound (enough to cover with a noticeable film) to the cleaned inside movable contact blades and the cleaned sides of the stationary contacts. Also apply the compound to the hinge area (between the blades and the stationary hinge). Work the compound into the hinge point by rotating the contact blades several times. Do not loosen or disassemble any of the large brass contact blade nuts. Do not readjust these nuts or loosen the small Allen head set screw. Refer to Figure 7.
9. Lubricate the BPS Linkages (they operate the bolts on the Movable Blades) with light machine oil. Do not mix the light machine oil with the previously applied NO-OX-ID compound. Do not apply the light machine over the previously applied NO-OX-ID compound.
10. Refer to Figure 6. Return the contact blades to their original operating positions by rotating the contact blades (reverse the procedure in step 6 of this section). An audible click will be heard when the contacts have been returned to their original positions.
11. Re-install the BPS clear cover with the eight cover screws that were removed in step 5 of this section.
ATTENTION The brass contact nuts are factory adjusted and must not be loosened or tampered with. If the brass nut is tampered with, the switch can malfunction and cause these nuts to be out of adjustment.
Brass nut withAllen screw
Publication 2100-IN049B-EN-P - February 2008
12. Replace the terminal guard assembly (reverse the operation in step 2 of Installing Cable on page 2).
13. Inspect the BPS. With power off, operate the switch two or three times to check that it is functioning properly and has not been adversely affected by the switch maintenance.
Points of inspection:
BPS cover has been replaced and the eight screws have been properly tightened.
Terminal guard assembly has been replaced and the three terminal guard screws have been tightened.
Contact blades mate, close, and bolt correctly. The arc chutes have not inadvertently been moved and do
not interfere with the operation of the contact blades.
14. Refer to the CENTERLINE 2100 Low Voltage Motor Control Centers Instruction Manual, publication 2100-IN012, supplied with the MCC. Look specifically at the sections entitled, Final Checklist before Energizing and Energizing Equipment. The remote power source(s) to the motor control center may be reconnected and the BPS can be placed into service.
IMPORTANT This cover must be in place for proper operation of the BPS.
ATTENTION The BPS cover must be in place for proper operation of the switch. Should the switch be operated without this cover in place, a phase-to-phase fault may occur.
ATTENTION To prevent injury or death to personnel, make sure that the terminal guard or terminal guard hood is installed. The terminal guard or hood must be in place for proper operation of the switch.
Publication 2100-IN049B-EN-P - February 2008 PN-25164 12Supersedes Publication 2100-IN049A-EN-P - May 2001 Copyright 2008 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Allen-Bradley, CENTERLINE, CENTERLINE 2100 and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
2100-IN049B-EN-P, CENTERLINE 2100 Motor Control Centers 600A, 800A, and 1200A Bolted Pressure Contact Switch Installation InstructionsIntroductionInstructions
Back Cover
/ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 150 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 150 /GrayImageDepth 8 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.00000 /EncodeGrayImages true /GrayImageFilter /FlateEncode /AutoFilterGrayImages false /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 900 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 900 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.00000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects true /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName (http://www.color.org) /PDFXTrapped /False
/SyntheticBoldness 1.000000 /Description >>> setdistillerparams> setpagedevice
Intro
Details of the Rockwell Automation Print Specifications sheet
This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.
To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.
IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.
DO NOT delete any hidden columns from the tab you choose to use.
Definitions of Each Tab in Sheet
Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.
This tab has 44 blank fields you must complete via free text type or pull-down menus.
IN, RN pub type specsTemplates with many fields already completed according to typical default settings. We intend you use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.
This sheet has 31 fields already completed and, if your publication uses the default values already completed, you must complete the additional 13 fields.
UM, RM, PM pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.
This sheet has 34 fields already completed and, if your publication uses the default values already completed, you must complete the additional 10 fields.
AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.
This sheet has 29 fields already completed and, if your publication uses the default values already completed, you must complete the additional 15 fields.
BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.
This sheet has 27 fields already completed and, if your publication uses the default values already completed, you must complete the additional 17 fields.
Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.
Attach Print Specs to PDF
For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add them to the PDF.
For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add them to the PDF.
IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade. If you are using Acrobat 8.0, please contact RRD about attaching print specs because RA has not tested this software version yet.
Generic pub print specs
IN, RN pub type specs
UM, RM, PM pub type specs
AP, PP pub type specs
BR pub type specs
Field definitions
Generic pub print specs
Corp #17501
Bill To69
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
See DocMan for the Cost Center selections associated with each Business Group.RRD must provide this informationRRD must provide this informationRRD must provide this informationRRD must provide this information
&CItem Setup Sheet for Conversion Transfers
&LJIT-D-print Spreadsheet&CREF046&R&D &T
Click here for explanation of each value in the pull-down
Method of packaging for publication shipment
Click here for explanation of each value in the pull-down
IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Typically a Book.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here for a list of possible drill locations
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.
Click here for an explanation of this field; otherwise, type NA.
IN, RN pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
2100-IN049B-EN-PCENTERLINE Bolted Pressure Contact SwitchEA1Marketing CommercialCMKMKE Marketing Comm & Commercial Progr - 1900902/12/20085BSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information4123PLAIN20#WhiteRRD must provide this informationNANANANANANANA8.511SIDENANANANANA50RRD must provide this informationText Stock = 20# White Opaque BondText Ink = Black25164
Click here for explanation of each value in the pull-down
Method of packaging for publication shipment
Click here for explanation of each value in the pull-down
IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Typically a Book.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here for a list of possible drill locations
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.
Click here for an explanation of this field; otherwise, type NA.
UM, RM, PM pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
EA1See DocMan for the Cost Center selections associated with each Business Group.5BPERFECTPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information2PLAIN20#WhiteRRD must provide this informationNANANANANANANA8.511NA1/4"3LEFTLEFTNANANARRD must provide this informationCover Stock = 90# White IndexText Stock = 20# White Opaque BondCover Ink = BlackText Ink = BlackNA
Click here for explanation of each value in the pull-down
Method of packaging for publication shipment
Click here for explanation of each value in the pull-down
IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Typically a Book.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here for a list of possible drill locations
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.
Click here for an explanation of this field; otherwise, type NA.
AP, PP pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
PK1See DocMan for the Cost Center selections associated with each Business Group.NAPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationGLOSS TEXT80#WhiteRRD must provide this informationNANANANANANANA8.2511NANANANANARRD must provide this informationNANA
Click here for explanation of each value in the pull-down
Method of packaging for publication shipment
Click here for explanation of each value in the pull-down
IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Typically a Book.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here for a list of possible drill locations
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.
Click here for an explanation of this field; otherwise, type NA.
BR pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberCannot use quote symbol, that is--"--.Producing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
PK1See DocMan for the Cost Center selections associated with each Business Group.100BSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationWhiteRRD must provide this informationNANANANANANASIDENANANANA50RRD must provide this informationNANA
Click here for explanation of each value in the pull-down
Method of packaging for publication shipment
Click here for explanation of each value in the pull-down
IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Typically a Book.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
Click here for explanation of how to determine the information required.
The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here to see the available finished trim sizes.
The sizes are listed - width x length.
Click here for a list of possible drill locations
Click here for explanation of each value in the pull-down menu.
Click here for explanation of each value in the pull-down menu.
Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.
Click here for an explanation of this field; otherwise, type NA.
Field definitions
Packaging/Ordering Unit Of Measure
EA = Each
PK = Pack
PD = Pad
RL = Roll
BK = Book
CT = Carton
BX = Box
ST = Set
Multiple Order Qty
Separate methods of ordering same item. For example, if an item is packaged 50 per pad / 5 pads per carton. You can set the order qty as 50 each (one pad) or 250 each (1 ctn)
Business Group
The business group that the publication supports. Your choice here determines the list you choose from for Cost Center.
Corporate/Business Development
Finance
Human Resources
IT
Logistics
Manufacturing
Marketing Commercial
Marketing Europe
Marketing Other
Operations
Order Services
Other
Process Improvement
Procurement
Quality
Sales
Max Order Quantity
Presale items = 100
Postsale items = 5
NOTE: You can use other quantities but the delivery may take a bit longer because a system admin must approve it.
Item Category - Form (F) or Book (B)
Form (F) = Any publication that is a single sheet (i.e., 1 or 2 pages), an envelope or carbonless form.
Book (B) = Any publication that contains 3 or more pages.
Binding/Stitching
For a Form (F) use
CARBONLESS
CUTSHEET
ENVELOPE
For a Book (B) use
LOOSELOOSE -Loose Leaf
PERFECTPERFECT - Perfect Bound
PLASTCOILPLASTCOIL - Plastic Coil
SADDLESADDLE - Saddle Stitch
STAPLED1STAPLED1 -1 position
STAPLED1BSTAPLED1B - bottom 1 position
STAPLED2STAPLED2 - 2 positions
THERMALTHERMAL - Thermal bound
THERMALOTHERMALO - Thermal Bound - offline
Sides Printed
Head2Head = Most common; Double-sided printing with headers on both pages lining up at the top of the page
Simplex = Single-sided printing
Head2Toe = Least common; Double-sided printing with header on one page lining up with the footer on the other page
Number of Forms to a Sheet
Number of publication pages printed on a sheet of paper at the printer.
For example, if a 4-page, 8.5 x 11 publication is printed on the front and back sides of an 11 x 17 sheet of paper that is folded in half, the Number of Forms to a Sheet = 4.
Number of Sheets Required to Print
Number of sheets of paper required to print the publication.
For example, if a 16-page, 8.5 x 11 publication is printed on the front and back sides of four 11 x 17 sheets of paper that are folded in half and saddle stitched together, the Number of Sheets Required to Print = 4.
Paper Stock Type
Description
PLAINBond
ACNTCVRAccent Cover
BOND3HBond (3-hole)
BOOKENVBooklet Envelope
C1SGLOSSC1S Gloss Finish
C1SMATTEC1S Matt Finish
C2SGLOSSC2S Gloss Finish
C2SMATTEC2S Matt Finish
CARDCard Stock
CATLGENVCatalog Envelope
CATLGENV#6#6 Catalog Envelope
COVERCOLORColor Cover Copy
CRCKPEELCrack N Peel Label
CUSTOMCustom
CVRFUTURAFutura Cover
ENV6x9Standard 6X9 Envelope
ENV9X12Standard 9X12 Envelope
ETHCERTEthicon Certificate
GLOSSCOVERGloss Cover
GLOSSTEXTGloss Text
HOTSTEXTHots Text
INDEXIndex
LABEL8080 Up Label
MICROPRTMicro Print
OFFSETOffset
PART22 Part
PART33 Part
PART44 Part
PART55 Part
PART66 Part
PERF1/2 inch Perfed
PERMMATPerm Mat Ad
PRECUTTABPre-Cut Tab
PREPERFPre-Perforated
RECYLRecycled
SE10ENV#10 Standard Envelope
SE10ITENV#10 Inside Tint Envelope
SE9ENV#9 Stanard Envelope
TAGTag
TEXTText
TEXTCOLORText Color Copy
TEXTFUTURAFutura Text
TEXTLASERText Laser Print
TRANSPRNCYTransparencies
VELLUMVellum
VELLUM3HPVellum 3HP
WE10ENV#10 Window Envelope
WE9ENV#9 Windor Envelope
WE9ITENV#9 Inside Tint Window Envelope
Paper Stock Color
Black
Blue
Buff
Canary
Cherry
Clear
Cream
Custom
Goldrenrod
Gray
Green
Ivory
Lavender
Manilla
NCRPinkCanary
NCRWhiteBlue
NCRWhiteBlueCanary
NCRWhiteCanary
NCRWhiteCanaryPink
NCRWhiteCanaryPinkGoldenrod
NCRWhiteGreen
NCRWhiteGoldenrodYellow
NCRWhitePink
NCRWhiteWhite
Opaque
Orange
Orchid
Peach
Pink
Purple
Salmon
Tan
Violet
White
Finished Trim Sizes (listed - width x length)
11 x 17
18 x 24 Poster
24 x 36 Poster
3 x 5
36 x 24 Poster
4 x 6
4.75 x 7
4.75 x 7.75
5.5 x 8.5
6 x 4
7 x 9
7.385 x 9 (RSI Std)
8.5 x 11
8.25 x 10.875
8.25 x 11 (RA product profile std)
8.375 x 10.875
9 x 12
A4
A5
Other - Custom size listed below
Drilling Locations
1CENTER
1LEFTTOP
1TOPCENTER
2LEFT
2LEFT2TOP
2TOP
2TOP2LEFT
2TOP3LEFT
2TOP5LEFT
2TOP5RIGHT
3BOTTOM
3LEFT
3LEFT2TOP
3LEFT3TOP
3RIGHT
3TOP
3TOP5LEFT
5BOTTOOM
5CENTER
5LEFT
5RIGHT
5RIGHT2TOP
5TOP
Fold Type
Description
HALFHalf
CC Fold
DBLEPARLLDouble Parallel
OFFSETZOffset Z
SAMPLESee Sample
SHORTShort Fold
VV Fold
ZZ Fold
Number of Pieces per Poly Wrap
Publication lengthNumber per Poly Wrap
77 or more pagesNA
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Comments
Cover/Text Stock
100# Gloss Cover
100# Gloss Text
100# Text
10pt C1S Cover
10pt C2S Cover
10pt C2S Text
10pt Text Stock
110# White Index
12pt C1S Cover
20# White Opaque Bond
50# Colored Offset
50# White Offset
50# White Opaque
60# Cover Stock
60# White Offset
80# Gloss Cover
80# Gloss Text
8pt C1S White
90# White Index
Cover/Text Ink
Black
Black + 1 PMS colorType in PMS color
Black + 2 PMS colorsType in PMS colors
4 color
4 color over black
4 color + 1 PMS colorType in PMS color
4 color over black + 1 PMS colorType in PMS color
4 color + 2 PMS colorsType in PMS colors
4 color + aqueous
4 color + varnish
&L04/03/2006&R&P