20699779 power circuit breakers

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    1

    Power CircuitBreakers

    Theory and Operation

    2

    Agenda Breaker fundamentals

     – Types of Breakers

     – Ratings

     – Design Tests

     Applicat ion & Operations – Application Considerations

     – Operation Considerations

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    3

    Introduction

    What does a breaker do?

    Circuit interruptionTypes of breakers

    4

    Power Circuit Breakers

    Waits for current zero to extinguish arc

    Typical interrupting times 3-8 cycles

     At tempts to prevent arc re-ignition (Theinterrupter must bui ld up dielectric fasterthan the recovery voltage builds up)

    Commutes plasma by removing energywhich is in the form of heat

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    5

    Power Circuit Breakers

    The ability of the breaker to interrupt faultcurrent is determined by two things: –  the magnitude of the fault current

     –  the magnitude and rate of rise of the voltageacross the contacts after the current goes out(both 60 hertz and transient voltages)

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    Interrupters  Arcing Contacts and medium (oil or gas)

    flow

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    Oil Interrupters:

    I

    Current zeros

    Recovery

    voltage

    t

    Arc goes out

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    Types of Breakers:

    Oil

     Air blast

     Air magnetic

    SF6 gas

    Vacuum

    Others

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    9

    Circuit Breaker Year of Manufacture

    0

    20

    40

    60

    80

    100

    120

    140

          1      9      2      3

          1      9      4      9

          1      9      5      4

          1      9      5      9

          1      9      6      4

          1      9      6      9

          1      9      7      4

          1      9      7      9

          1      9      8      4

          1      9      8      9

          1      9      9      4

          1      9      9      9

    Year 

          N     u     m

          b     e     r   airblast

    vacuum

    airmag

    SF6

    OCB

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    Interrupting Mediums Oil

     – Mineral oil is used to extinguish the arc and to

    insulate the live parts to ground

     – Generally free breathing

     – May use a single tank or multiple tanks

     Ai r Blast

     – Stored air is used to blow out the arc and coolcontacts

     – Very loud operation

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    Interrupters

    Oil

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    Interrupters Oil

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    Oil Breaker (Westinghouse 345G)

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    Oil Breaker 

    (McGraw Edison CG38)

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    Interrupting Mediums

     Ai r Magnetic

     – A magnetic field is place perpendicular to the

    plane of the arc which drives the arc into insulating

    fins

     – Sensitive to moisture

     – Compact

    SF6 (Sulfur Hexa-flouride gas)

     – Multi-pressure or puffer operation

     – High speed

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    Interrupters Air Magnetic

    Arcing Contacts

    Insulating

    Fins

    Magnetic

    Field 

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    Interrupters

    SF6 Gas

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    Puffer Interrupter 

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    Self-Blast Interrupter 

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    Gas Breaker (ABB PM)

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    Gas Breaker (Westinghouse SP)

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    Gas Breaker (ABB PM)

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    Interrupting Mediums

    Vacuum – Contacts incased in a sealed bottle which is under

    vacuum

     – Compact

    Others – Gas mixtures (N2, SF6 etc.)

     – Water  – Solid State

     – Super-conductor???

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    Vacuum

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    Vacuum (GE PVDB-1)

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    Ratings

    Continuous

    Interrupting

    Close & latch – momentary

    Voltage ratings

    Switching scenarios

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    Power Circuit Breaker Ratings

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    Power Circuit Breaker Ratings

    Continuous (load current)…typically

    600,1200, 2000 or 3000 amperes

     ANSI C37.04 Definition: The established limit

    of current in rms amps at rated frequency that

    it shall be required to carry continuously

    without exceeding temperature limits of its

    components.

    Select a breaker with a Continuous Current

    rating greater than the peak load current.

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    Power Circuit Breaker Ratings

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    Power Circuit Breaker Ratings

    Interrupting Rating (fault current)…typically20, 31.5, 40, or 63 kilo-amperes

     ANSI C37.04 Definition: The highest value ofthe symmetrical component of the three-phase, short-circuit current in rms amps thatthe circuit breaker shall be required tointerrupt at rated maximum voltage and on

    the standard operating duty. Select a breaker with a fault duty greater than

    the maximum available fault current.

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    Power Circuit Breaker Ratings

    Cannot forget X/R!

    Standards assume X/R < 17.

    What do you do if X/R > 17?

    Delay opening.

    Increase kA interrupting requirements

    for the breaker.

    32

    Power Circuit Breaker Ratings

    K Factor: Applies only to OCBs.

    Defined as the ratio of the rated maximum voltage to

    the lower limit of the range of operating voltage.

    The interrupting capabilities are inversely proportional

    to the operating voltage (i.e. a reduced voltage

    results in an increase in the current interrupting

    capability).

    Reference Engineering Manual Section 2 SI 4.0 –  Application Guideline – AC High Voltage Circuit

    Breakers Based on Short Circuit Capability Criteria.

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    Power Circuit Breaker Ratings

    Close and Latch rating is expressed as

    a multiple of the rated short-circuit

    current.

    The maximum current for which the

    breaker will close and latch….stay

    closed.

    2.6 x rated short circuit current

    (Interrupting not Momentary).

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    Power Circuit Breaker Ratings

    Rated Maximum Voltage is the highest rmsphase-to-phase voltage for which the circuitbreaker is designed.

    The upper limit for operation.

    Typically 15kV, 84kV (25kV, 38kV, 46kV and69kV), 145kV, 245kV, 362kV and 550kV

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    Power Circuit Breaker Ratings Basic Impulse Level (BIL) ,expressed in kV, is

    the maximum electrical impulse level(lightning strike) that the breaker can beexposed to and not flashover either internallyor externally.

     Actual design BIL does not reflect themaximum impulse that can be generatedbecause the magnitude of the impulsedepends on the location of the strike.

    The designed BIL reflects the insulationcoordination practices used in the design ofelectrical systems (Source: High VoltageCircuit Breakers: Design and Applications)

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    Power Circuit Breaker Ratings

     A circuit breaker is a tie between two

    networks

    Source  Load 

    Source  Load 

    TRV 

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    Fault: faultV=0

    TRV

    v

    t

    Fault

    i

     Breaker opens

    2 per unitTransient Recovery

    Voltage

     z

    38

    Power Circuit Breaker Ratings

    The ability of the breaker to interrupt faultcurrent is determined by the magnitude of thefault current and also by the rate of rise ofthe voltage across the breaker contacts asit opens

    Transient Recovery Voltage (TRV): is thetransient voltage that appears across thecontacts while interrupting a faulted circuit.

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    Transient

    Recovery

    Voltage:

    t

    TRVline = 1 - cos t/sqrtLC

    Total TRV = bus - line

     Initial Rate

    of riseCrest recovery

    voltage

    TRV

     fault 

    TRVbus = 1 - cos t/sqrtLC

    bus line

    Time in hundreds of microseconds

    40

    Power Circuit Breaker Ratings

    Standard C37.011 defines the TRV envelopethat breakers must meet for rated current(Maximum TRV per standards is 2.4 per unitof rated breaker voltage)

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    Power Circuit Breaker Ratings

    Some breakers were able to clear bus

    faults with no problem but were unable

    to interrupt faults a short distance out on

    the line even though the fault current

    was less than the bus fault.

    The cause of this becomes clear whenthe transient recovery voltage is

    analyzed for both scenarios:

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    Power Circuit Breaker Ratings

    Short Line Fault: A fault that occurs a

    relatively short distance downstream

    from the circuit breaker on its load side.

     Also known as a kilometric fault since

    this is generally considered to be the

    critical distance for maximum severity of

    the recovery voltage. Allegheny specifies full nameplate

    interrupting for a 90% short line fault

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    Vbus

    TRV= Vbus - Vline

    TRV

    Vbus Vline

    Short Line Fault:

    Vline

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    t

    Fault i

    Very steep rate of rise for TRV caused by

    the short length of the transmission line

    TRV 

    46

    t

    Fault i

     Adding shunt capacitance

    attenuates the rise

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    TRV= Vbus - Vline

    TRV

    Vbus Vline

    Short Line Fault: Insert bushing

    shunt capacitance

    on line side

    48

     Bushing shunt

    capacitance

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    Power Circuit Breaker Ratings

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    Short Line Fault:

     – SF6 breakers up to 50 kA don’t require external

    shunt bushing capacitors.

     – Most breakers rated at 63 kA require external

    shunt bushing capacitors to meet Short Line Fault

    requirements of the standards.

     – Mainly breakers above 100 kV.

    Power Circuit Breaker Ratings

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    Power Circuit Breaker Ratings

    1200pf, 3000pf and 12,000pf are typical

    values for external bushing capacitors.

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    Power Circuit Breaker Ratings

    Operating Duty Cycle: A series of circuitbreaker operations and time delays.

    Defined by ANSI as:

    O-15 SEC-CO-3 MIN.-CO.

    The first time delay can be reduced to0.3 seconds for breakers designed for

    high-speed reclosing. 0.3 seconds is the mechanical resetting

    time.

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    Power Circuit Breaker Ratings

     A derating factor R is applied to OCBs

    based on their reclosing duty.

    This does not apply to SF6 breakers.

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    Power Circuit Breaker Ratings

     Asymmetrical Current Rating: Maximum

    RMS current, at rated frequency,

    including DC component against which

    the breaker is required to operate.

    Function of the system X/R

    Standards assume X/R of 17

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    Power Circuit Breaker Ratings

    Momentary Rating:

     – Short time current rating

     – The current, equal to the rated symmetrical

    short circuit current, that the breaker is

    required to carry for a specified time.

     – Time = Allowable Tripping Delay

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    Application of CircuitBreakers

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    Switching

    Surges:

     Z 0= L/C 

    Voltage doubles when closing in on an

    open line = 2 P.U. at open line terminal

     Assume that High Speed Re-closing traps a negative 1 P.U. charge on the

    line. Then when the breaker re-closes the maximum voltage at the open end

    can approach a maximum of 3.5 - 4.0 P.U.  for multiple reflections depending

    on damping (R):

    Trapped charge = -1.0 P.U.

    3.5 P.U.

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    Breaker Applications

    Closing resistors are used to reduce

    the switching surge created at the far

    end of a transmission line when it is

    energized

     – Once breaker is closed the resistor is

    removed from the circuit.

     – Not designed to handle continuous load

    current or fault current.

     – AP uses closing resistors on EHV breakers

     – Typical value: 400-450 ohms.

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    Closing resistors:

     Z 0= L/C 

     Rc

     Rc

     Z 0 V 0

     Z 0

    (Rc + Z 0)V 0 = V S 

    bypass

    V S 

    60

     Z 0 V 0

     Z 0(Rc + Z 0)

    V 0R first close

    V 0B second close

    Rc > Z0

    V 0R first close

    V 0B second close

    Rc < Z0

     Rc

    V 0R first close = V 02 second close

    Rc = Z0

    2.0 P.U.

    2.0 P.U.

    2.0 P.U.Optimum closing

    resistor size =

    surge impedance

    Closing resistors:

    V 0 = V S 

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    Breaker Applications

    Grading capacitors.

     – Applied on circuit breakers with more than one

    gap per pole

     – Grading capacitors are applied across the

    contacts of each interrupter to divide the recovery

    voltage during interruption

     – Insures that the first gap to interrupt does not see

    the whole TRV

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    500kv PM breaker

    Grading capacitors