20580 enterprise avenue · selection process qty. pn description 1 1078842 2 tank alternating...

20580 Enterprise AvenueBrookfield, WI 53045888.784.9065www.Pentairwatertreatment.com

1K535 DIAPHRAG

M VALVE - STANDARD M

ODEL

1073440 (V535-704)

CAP

DIAPHRAGM

UPPER

CAP RETAINER NUT

11

16 O-RING

15

12

14

7

5

RETAINING RING

O-RING

3 DISC

1

1071817 (ORV-214)1076766 (ORB-214)

1073382 (V535-020K)

1073385 (V535-041)

1073383 (V535-030K)

BUTYLFKM

1

1

1

1

1073402 (V535-111)1073401 (V535-110)

1073403 (V535-112)

1242719 (ORE-212)1071777 (ORJ-212)1242395 (ORV-212)

1073434 (V535-593)

1073399 (V535-100)BUNA

FKMBUTYL

E.P.D.M.

BUTYLE.P.D.M.

FKM

1

2

1

DESCRIPTION

DISC PLATE

NO.

2

BODY

PART NO.

1073407 (V535-410K)1073396 (V535-093)

QTY.

1

1

1073414 (V535-492)1073413 (V535-491) 1

NORYLPVCSHAFT GUIDE8

SHAFT9 1

1071833 (ORV-248)1071712 (ORB-248) 2

FKMBUNAO-RING10

1073397 (V535-094)NORYLPVC

DISC HOLDERPVC 1073416 (V535-500)

14

O-RING6 BUTYLFKM

E.P.D.M.1071783 (ORJ-232)1071825 (ORV-232)

1071753 (ORE-232)2

1073439 (V535-702)PVCNORYL

1073384 (V535-040)DIA. PLATE

PVCNORYL

11073387 (V535-046)1073386 (V535-045)

NORYLPVC

DIA. PLATELOWER

13

17 DIAPHRAGM SUPPORT 1073425 (V535-551K) 2

18E.P.D.M.BUTYL 1071782 (ORJ-231)

1071752 (ORE-231)2

NORYL 1073417 (V535-501)

FKM 1073400 (V535-101)

1073395 (V535-080K) 2SOCKET RETAINING NUT19

O-RINGFKM 1071824 (ORV-231)

O-RING20 BUTYLFKM

E.P.D.M.1071777 (ORJ-212)1071816 (ORV-212)

1071745 (ORE-212)2

1.9248.8

9.50241.3

5.00127.0

APPROX.287.0

11.3231.69.12

127.0 48.81.925.00

332.213.08

REPAIR PARTS KITS

INT. PARTS KIT CONSISTS OF ITEM NO'S 2,4,7,8,9,13,15,17

DIAPHRAGM & SEALS KITCONSISTS OF ITEM NO'S3,5,6,10,11,16,18

DESCRIPTION1070328 (535-RAJ)

PART NO.1070320 (535-RAE)

1082191 (535-RAVFB)

1070344 (K535-RF)

E.P.D.M.INCLUDES

DIAPHRAGM1073399 (V535-100)

BUTYLINCLUDES

DIAPHRAGM1073399 (V535-100)

FKMINCLUDES

DIAPHRAGM1073399 (V535-100)

1 3 4 2

SEE NOTE

20

INCHESMILLIMETERS

ASSEMBLY TOOLS

LIMIT STOP TOOL (TOOL NOT SHOWN)

DESCRIPTION PART NO.

STRAP WRENCH (TOOL NOT SHOWN) 1073557 (V560-581)

1073556 (V560-579)

3

4

5

21

67

8

109

1112

13

20

16

18

19

17

14

15

10

NOTE:CONNECTORS NOT FURNISHED WITH VALVE.SEE DWG. NO. 1078165 FOR FEMALE SOCKETWELD CONNECTORS.

1/4"-18 NPT (2)

NORMALLY OPEN (STANDARD)1070312 (K535-X200-14000)

FORM NO. 1077690

SERIES 535 DIAPHRAGM VALVESTANDARD MODEL

108401021JUN01JWB

CORRECTED SAO & SAC KIT P/N'SF MSM 29MAR06NONE SMN

SEE REVERSE SIDE FOR CONFIGURATION OPTIONS

DRAWN DATE

DESCRIPTIONREV APVDDWNECO DATE

DRAWING NO.


QTY.PART NO.DESCRIPTIONNO.

SPRING 23 1073404 (V535-170)

1073432 (V535-576)

1071676 (ORB-024)

1073428 (V535-571)

1071668 (ORB-012)

1073408 (V535-420K)CAP

O-RING21

22

BUNA N

ADJUSTING SCREW

LS GUIDE

O-RING

18

19

20

BUNA N

1

1

1

1

1

1

SCREW ASSY

INDICATOR SHAFT

32

29

26

24

O-RING

1073426 (V535-555)

1071668 (ORB-012)

1073437 (V535-700)

BUNA N

1

1

1

25 1

281PI CLEAR CAP 1073424 (V535-550)

1CAP 1073408 (V535-420K)

BUNA NO-RING

1071676 (ORB-024)

1073438 (V535-701)1SHAFT30

FKM 1071787 (ORV-012)

FKM 1071791 (ORV-024)

FKM 1071787 (ORV-012)

FKM 1071791 (ORV-024)

CPVC 1073430 (V535-573)PVC

LS/PI GUIDE27CPVCPVC

1073429 (V535-572)1073427 (V535-570)

1

1073441 (V535-706)PVC

NORYL

31UPPER PVC

NORYL1073409 (V535-442)1073410 (V535-443)

1DIA. PLATE

K535 DIAPHRAGM

VALVE - OPTIO

NAL MO

DELSLIMIT STOP MODEL

SPRING ASSIST CLOSED MODEL &SPRING ASSIST OPEN MODEL

LIMIT STOP/POSITION INDICATOR MODEL

SERIES 535 DIAPHRAGM VALVESTANDARD MODEL

FORM NO. 1077690

CONVERSION KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 23

CONVERSION KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 23

CONVERSION KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 18 THRU 22


INT. PARTS KIT (SPRING ASSIST OPEN)CONSISTS OF ITEM NO. 23

INT. PARTS KIT (SPRING ASSIST CLOSED)CONSISTS OF ITEM NO. 23

INT. PARTS KIT (LIMIT STOP)CONSISTS OF ITEM NO'S 18 THRU 21


CONVERSION KIT (POSITION INDICATOR)CONSISTS OF ITEM NO'S 24 THRU 32

INT. PARTS KIT (LIMIT STOP/POS INDICATOR)CONSISTS OF ITEM NO'S 24 THRU 31

CORRECTED SAO & SAC KIT P/N'SF

108401021JUN01JWB

MSM 29MAR06NONE SMNCONVERSION KITS

REPAIR PARTS KITS

1075234 (535-LS)

1075236 (535-S)

1075236 (535-S)

1075235 (535-PI)

1071343 (K535-LSC)

1075236 (535-S)

1075236 (535-S)

1071344 (K535-PIC)

23

22

21

20

1918

2932

2425

26

27

2830

23

31

LIMIT STOP SPRING ASSIST OPENSPRING ASSIST CLOSED

LIMIT STOP/POSITION INDICATOR

1070313 (K535-X210-14000) 1071367 (K535-X202-14000) 1071365 (K535-X201-14000)

K535-X221-14000

SEE REVERSE SIDE FORSTANDARD NORMALLY OPEN MODEL

DRAWN DATE

DESCRIPTIONREV APVDDWNECO DATE

DRAWING NO.


AquaMatic® Easy Nest Kit

COMMERCIAL CONTROL VALVEs

The AquaMatic Easy Nest Kit outperforms large multiport valves in many ways: greater application flexibility, improved flow rate performance and significant cost savings. Pentair Water® makes it easy to specify, quote and build a superior system. Our Easy Nest Kits simplify a valve nest down to only two part numbers (valving and stager controller). Now all you need to do is determine the tank size, flow rate and piping size. At the heart of the system is the industry-proven AquaMatic Diaphragm Valve, first introduced over 45 years ago.

Open the door to a whole new spectrum of tank sizes you may have never tried before. AquaMatic Valves and Controls Easy Nest Kits give you opportunities to seek new business that will result in a new level of success.

2



Control ChoiCes example (page 4):

Select electronic or electromechanical Electronic

Select the correct option for your application 2 Tank Alternating Softener

Find part number 1078842

Select quantity of controllers 1

ValVe nest ChoiCes example (page 3 or 4):

Select filter or softener Softener

Select valve type (Cast iron, K52, K53) K53 Valve Series

Select size of system based on tank diameter, pipe size, or flow rate 54" Tanks

Find part number 1078803

Select quantity of nest kits 2 (Alternating)

sample orDer

Selection Process

QTY. PN DescriPTioN

1 1078842 2 Tank Alternating Softener Controller2 1078803 S537-54 Nest Kit

Valve Body Features

• Cast Iron – Requires threaded/flanged

piping – Requires union connectors – Susceptible to corrosive

water

• K52 (Composite) – Solvent weld – Requires union connectors – Corrosion resistant

• K53 (Composite) – Solvent weld – No union connectors

needed* – Corrosion resistant

Control Features

• Electromechanical Controllers – Regenerates based on a set time

• Electronic (Metered/Signal) Controllers – Regenerates based on a set time, metered water usage or external signal

Selection of the stager and valve nest kit can be done with two part numbers. The part numbers for the stagers can be found on page 4 of this specification sheet. The valve nest kit part numbers

can be found on page 3 (softeners) and page 4 (filters). Backwash flow controls, brine valves, and water meters are not included as part of the Easy Nest Kits and must be ordered separately. Below

are brief descriptions of the stagers and valves. A raw water bypass option for single tank units is available, but a normally closed valve must be ordered separately.

Selecting the Appropriate Stager and Nest Kits

* Drawings on pages 6 and 7 show union connectors as part of the installation. When using the K53 valves, those union connectors are not necessary.

Service Flow Rates 80 to 1300 gpm (18 to 295 m3/h) per tank

Backwash Flow Rates (Softeners) 35 to 392 gpm (8 to 89 m3/h)

Backwash Flow Rates (Filters) 35 to 1200 gpm (18 to 272 m3/h)

System Sizes 36- to 120-inch Diameter Tanks

sYstem ConFigUrations

Softeners Single Tank 4 Position

Multi-Tank 2, 3, and 4 Tank, Parallel; 2 Tank Alternating Softeners

Filters Single Tank 3 Position

Multi-Tank 2, 3, and 4 Tank, Sequential

Control ConFigUrations

Electronic Demand and Time Clock (Battery Back-up) Programmable Regeneration Range 0-255 Minutes Regeneration (Each Cycle)

Electromechanical Time Clock, 6 or 7 Day Programmable Regeneration Range 3-102 Minutes Complete Regeneration Cycle

Stager Valves 6, 8 and 16 Ports

piping ConFigUrations

Valves Cast Iron 3/4- to 3-inch Female Thread, NPT, BSP, JIS; 3- to 6-inch Flanged

Noryl (Plastic) 1- to 3-inch Union, Female Solvent Weld; 2- to- 3 inch Female Solvent Weld or Flange

Injectors 1/2- to 2-inch Female NPT Thread, Solvent Weld

Stager Tubing 1/4-inch Poly Tubing

Performance Range (Single Tank Systems)

Configurations

Valve Body Cast Iron or Glass-filled Noryl

Diaphragm Buna N/Polyamide

Injector PVC

Control Enclosures (Electromechanical) NEMA 1

Control Enclosures (Electronic) NEMA 4X Fiberglass

Operating Pressure 20 to 120 psi (1.38 to 8.27 bar)

Operating Temperature 35° to 120°F (2° to 38°C)

Operating Voltages 115V, 50/60 Hz; 220V, 50/60 Hz

Operating Specifications

4



Available Standard Softener Configurations

ModelNumber

Part Number

Tank Diameter

inches (cm)resin Amount cu. Ft. (liters)

Pipe size inches

service Flowrate at Pressure Drop Backwash Flowrate at Pressure DropGPM @ Psi (m3/hr @ bars) GPM @ Psi (m3/hr @ bars)

cast iron Valves

S425-36 1078826 36 (92) 20 (565) 2 100 @ 6.4 (22.7 @ .44) 36 @ 2.3 (8.1 @ .16)

S425-42 1078783 42 (106) 30 (850) 2 150 @ 14.3 (34 @ .98) 48 @ 4.4 (10.9 @ .30)

S426-48 1078784 48 (120) 40 (1130) 2 180 @ 14 (40.9 @ .96) 63 @ 7.5 (14.3 @ .51)

S426-54 1078785 54 (135) 50 (1415) 2-1/2 220 @ 13.7 (50 @ .94 80 @ 12.2 (18 @ .84)

S427-60 1078786 60 (150) 60 (1700) 3 300 @ 10.0 (68 @ .69) 98 @ 6.3 (22.2 @ .43)

S427-63 1078828 63 (160) 70 (1980) 3 325 @ 11.6 (73.8 @ .80) 108 @ 7.5 (24.5 @ .51)

S428-72 1078787 72 (180) 85 (2400) 4 425 @ 4.8 (96.6 @ .33) 140 @ 8.5 (31.8 @ .58)

S428-78 1078788 78 (200) 100 (2830) 4 500 @ 6.6 (113.6 @ .45) 165 @ 11.8 (37.5 @ .81)

S428-84 1078789 84 (215) 125 (3540) 4 625 @ 10 (142 @ .69) 192 @ 10.5 (43.6 @ .72)

S428-90 1078790 90 (230) 140 (3965) 4 700 @ 13 (159 @ .89) 220 @ 13.8 (50 @ .95)

S429-96 1078791 96 (245) 165 (4670) 6 825 @ 4.0 (187.5 @ .27) 255 @ 7.6 (58 @ .52)

S429-102 1078792 102 (260) 185 (5240) 6 925 @ 4.2 (210 @ .29) 285 @ 9.2 (64.7 @ .63)

S429-108 1078793 108 (275) 210 (5945) 6 1100 @ 6.0 (250 @ .41) 320 @ 11.5 (72.7 @ .79)

S429-114 1078794 114 (290) 235 (6655) 6 1200 @ 7.0 (272 @ .48) 355 @ 3.5 (80.6 @ .24)

S429-120 1078795 120 (305) 260 (7360) 6 1300 @ 8.3 (295 @ .57) 390 @ 5.0 (88.6 @ .34)

composite Valves series K52

S524-36 1078796 36 (92) 20 (565) 1-1/2 80 @ 9.0 (18.1 @ .62) 35 @ 11 (7.9 @ .76)

S526-42 1078797 42 (106) 30 (850) 2-1/2 150 @ 4.5 (34 @ .31) 48 @ 4.0 (10.9 @ .27)

S526-48 1078798 48 (120) 40 (1130) 2-1/2 180 @ 7.0 (41 @ .48) 63 @ 5.6 (14.3 @ .38)

S526-54 1078799 54 (135) 50 (1415) 2-1/2 220 @ 10 (50 @ .69) 80 @ 10 (18 @ .69)

composite Valves series K53

S534-36 1078800 36 (92) 20 (565) 1-1/2 100 @ 8.7 (22.7 @ .60) 35 @ 7.5 (7.9 @ .51)

S535-42 1078801 42 (106) 30 (850) 2 150 @ 6.4 (34 @ .44) 48 @ 2.0 (10.9 @ .14)

S535-48 1078802 48 (120) 40 (1130) 2 180 @ 9.2 (41 @ .63) 63 @ 4.0 (14.3 @ .27)

S537-54 1078803 54 (135) 50 (1415) 3 220 @ 2.4 (50 @ .16) 80 @ 7.0 (18 @ .48)

S537-60 1078829 60 (150) 60 (1700) 3 300 @ 4.5 (68.1 @ .31) 98 @ 8.4 (22.2 @ .57)

S537-63 1078804 63 (160) 65 (1840) 3 325 @ 5.3 (73.8 @ .36) 110 @ 4.0 (25 @ .27)

S537-72 1078805 72 (182) 90 (2550) 3 425 @ 9.0 (96.6 @ .62) 140 @ 7.0 (31.8 @ .48)

Note: Data supplied herein is provided as a guide only. Actual results may vary depending upon actual water conditions and system layout. Flow rates shown are valves only, not completed systems.

5

Available Standard Filter Configurations

Note: Data supplied herein is provided as a guide only. Actual results may vary depending upon actual water conditions and system layout. Flow rates shown are valves only, not completed systems.

Model Number

PartNumber

Tank Diameter

inches (cm)Pipe size

inches

service and Backwash Flowrate at Pressure Drop

5 GPM/Ft 2 10 GPM/Ft2 15 GPM/Ft 2

GPM @ Psi (m3/hr @ bars)GPM @ Psi (m3/hr @ bars) GPM @ Psi (m3/hr @ bars)

cast iron ValvesF425-42 1078806 42 (106) 2 48 @ 1.5 (10.9 @ .10) 96 @ 5.8 (21.8 @ .4) 145 @ 13.2 (33 @ .91)

F426-48 1078807 48 (120) 2 62 @ 1.7 (14 @ .11) 125 @ 6.7 (28 @ .46) 190 @ 15 (43.2 @ 1.03)

F426-54 1078808 54 (135) 2-1/2 80 @ 2.8 (18.1 @ .19) 160 @ 7.2 (36.2 @ .49) 240 @ 16 (54.5 @ 1.1)

F427-60 1078809 60 (150) 3 97 @ 1.1 (22.0 @ .07) 195 @ 4.3 (44 @ .29) 295 @ 9.5 (67 @ .65)

F428-72 1078810 72 (180) 4 140 @ 0.5 (31.8 @ .034) 280 @ 2.5 (63.6 @ .17) 425 @ 5.5 (96.6 @ .38)

F428-78 1078811 78 (200) 4 165 @ 0.7 (36.3 @ .048) 330 @ 3.2 (75 @ .22) 500 @ 7.5 (113 @ .51)

F428-84 1078812 84 (215) 4 190 @ 1.0 (43 @ .069) 380 @ 4.4 (87.5 @ .30) 580 @ 10 (132 @ .69)

F428-96 1078813 96 (245) 4 250 @ 1.6 (56.8 @ .11) 500 @ 7.4 (113.6 @ .51) 750 @ 16 (170 @ 1.1)

F429-108 1078814 108 (275) 6 315 @ 0.5 (71 @ .034) 635 @ 2.0 (143.6 @ .13) 960 @ 4.5 (218 @ .31)

F429-120 1078815 120 (305) 6 390 @ 0.8 (88.6 @ .055) 780 @ 3.0 (177 @ .20) 1180 @ 7.4 (268 @ .51)

composite Valves series K52F524-36 1078816 36 (90) 2 35 @ 1.7 (8.0 @ .11) 70 @ 6.8 (16 @ .47) 105 @ 15 (23.8 @ 1.03)

F526-42 1078817 42 (105) 2-1/2 48 @ 0.46 (11 @ .032) 96 @ 2.0 (22 @ .13) 145 @ 4.2 (33 @ .29)

F526-48 1078818 48 (120) 3 62.5 @ 0.8 (14.2 @ .055) 125 @ 3.2 (28.4 @ .22) 190 @ 7.3 (43.2 @ .50)

F526-54 1078819 54 (135) 3 80 @ 1.3 (18.1 @ .09) 160 @ 5.2 (36.2 @ .36) 240 @ 11.5 (54.5 @ .79)

composite Valves series K53F534-36 1078820 36 (90) 1-1/2 35 @ 1.2 (8 @ .08) 70 @ 4.3 (16 @ .29) 105 @ 9.6 (23.8 @ .66)

F535-42 1078821 42 (105) 2 48 @ 0.6 (11 @ .041) 96 @ 2.7 (22 @ .18) 145 @ 6.0 (33 @ .41)

F535-48 1078822 48 (120) 2 62.5 @ 1.1 (14.2 @ .075) 125 @ 4.5 (28.4 @ .31) 190 @ 10.5 (43.2 @ .72)

F537-54 1078823 54 (135) 3 80 @ 0.4 (18.1 @ .027) 160 @ 1.6 (36.2 @ .11) 240 @ 3.5 (54.5 @ .24)

F537-60 1078829 60 (150) 3 98 @ 0.6 (22.2 @ .041) 195 @ 2.2 (44.3 @ .15) 295 @ 5.4 (67 @ .37)

F537-63 1078824 63 (160) 3 107 @ 0.7 (24 @ .048) 215 @ 2.7 (48 @ .18) 325 @ 7.0 (73.8 @ .48)

SF37-72 1078825 72 (180) 3 140 @ 1.2 (31.8 @ .082) 280 @ 5.0 (63.6 @ .34) 425 @ 11.4 (96.6 @ .78)

Description Part No.

Single Tank, 4 Position Softener P/N 1078830Single Tank, 3 Position Filter P/N 10788312 Tank Sequential Filter P/N 10788323 Tank Sequential Filter P/N 10788334 Tank Sequential Filter P/N 10788342 Tank Alternating Softener P/N 10788352 Tank Alternating Softener P/N 1078836 w/Rinse Down

Description Part No.

Single Tank, 4 Position Softener P/N 1078837Single Tank, 3 Position Filter P/N 10788382 Tank Sequential Filter P/N 10788393 Tank Sequential Filter P/N 10788404 Tank Sequential Filter P/N 10788412 Tank Alternating Softener P/N 10788422 Tank Alternating Softener P/N 1078843

w/Rinse Down

Electromechanical Controllers Electronic Controllers

6



Standard System Layouts

All systems are designed for guideline purposes only. Final authorship of engineering design and application is the responsibility of the assembling OEM. Pentair Water® can not be responsible for the performance and integrity of the installed system.

Two TanK alTErnaTIng SoFTEnErS

(Softener) (Filter)

(Unit A) (Unit B)

Standard System Layouts

All systems are designed for guideline purposes only. Final authorship of engineering design and application is the responsibility of the assembling OEM. Pentair Water can not be responsible for the performance and integrity of the installed system.

FoUr TanK SEQUEnTIal FIlTEr

(Unit A) (Unit B) (Unit C) (Unit D)

20580 Enterprise Avenue 5730 North Glen Park Road ©2010 Pentair Residential Filtration, LLCBrookfield, WI 53045 Milwaukee, WI 53209 1230817 Rev D JA10Tel: 262.784.4490 Tel: 262.238.4400Fax: 262.784.7794 Fax: 262.238.4402

Customer Care: 800.279.9404 www.pentairwatertreatment.com

20580 enterprise avenue · selection process qty. pn description 1 1078842 2 tank alternating...

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