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2.03.6 COMPANY PROFILE 5 APPROVED Page 1 of 23

COMPANY PROFILE History

Projem is a Gladstone based engineering and project Management Company that offer specialised

mechanical services to various industries. Projem was established in 2011 as a partnership between

Nathan Peachey and Daniel Crocker and by combining their knowledge and experience, Projem was

created to focus on bolting and onsite machining, backed by a fully equipped workshop facility. In

addition to frontline work, Projem offers project management services to assist clients achieve their

goals when delivering a project scope.

Contact Details

Gladstone Workshop – Head Office

5 Anson Close or PO Box 796, Gladstone, Queensland, 4680

Ph. (07) 4979 0770

Directors

Nathan Peachey

E-mail: [email protected]

E-mail: [email protected]

Web: www.projem.com.au

Mobile: 0429 130 482

Daniel Crocker E-mail: [email protected] Mobile: 0400 979 224

Management System

Projem are committed to continually improving our management systems and have comprehensive policies

and procedure, maintaining our ISO accreditation in the following applicable standards:

Quality – ISO 9001

Environmental – ISO 14001

Occupational Health and Safety – AS/NZS 4801

Occupational Health and Safety – OHSAS 18001

All our documentation for our management systems are available upon request.



Okuma LB300‐MY

Okuma MB‐56VA

Capabilities We have two main fronts of business, what we can do in our workshop and what we can do on site.

Combined this offers a complete shutdown or breakdown service to get plants back in operation faster.

Workshop

The Gladstone workshop is situated on a 4000m2 fully secured industrial allotment with 625m2 of

warehouse/workshop along with 85m2 of office. The workshop is setup for fitting, machining and

fabricating components with the following equipment:

Okuma CNC Mill/Turn Lathe – Capacity Dia. 350mm x 950mm long with 120mm Y-axis

Okuma CNC Lathe with bar feeder – Capacity Dia 350mm x 500mm long

Okuma CNC Mill with 4th axis – Capacity X – 1050mm Y - 560mm Z – 500mm



Mazak CNC Mill with 4th axis – Capacity X – 1000mm Y – 500mm Z – 500mm

Kiheung Point U7 Milling Machine Point – Capacity X – 2000mm Y – 1000mm, Z – 800mm

3 x Conventional Lathes – Capacity Dia. 900mm swing x 6000mm long

TOS 100 Horizontal Borer

Slotter – Internal keyways up to bore Dia. 500mm x 300mm stroke

Mig, Stick and Tig welders up to 350amps

Automatic Bandsaws – Capacity 400mm with compound vice

20ton Punch and Shear

5T and 15T pipe rotators

10T Overhead Gantry throughout workshop

10T, 12T and 20T mobile cranes

3.5T and 5T Forklifts

270cfm Diesel Compressor

Site Standard Vehicles

Kiheung Point U7 Milling Machine



MECOF CNC Mill - Capacity 3000mm x 2000mm x 1000mm

MECOF CNC Mill



ON-SITE Services

Projem carry a complete range of flange facing machines to

cover flange diameters from 0-2000mm, including RTJ

machining capability. Machines available are as follows:

External Mount 0”-12”

Internal Mount 2”-24”




All flange facing machine specifications and capabilities are

available from our website. Projem also have access to portable X-

Y milling machines with capacity up to 3000mm x 6000mm, please

contact for further details.

M2000i Portable Flange Facer – Machining 60” 300lb Flange



Clamshell Cutting 1

Clamshell Cutting 2

Clamshell Cutting 3

Flange Facing 1

Flange Facing 2



Tensioning

Projem has a range of tensioning equipment to cover stud sizes up to 3-1/2” and with access to larger

sizes as required. To support the use of tensioners, Projem offer complete engineering support to

calculate correct procedures to ensure accurate bolt tension. Our well-trained crews will apply these

tools and technique to achieve accurate bolt loads with leak free connections on critical joints. All

equipment is intrinsically safe for use in the oil and gas industry.

Controlled Bolting 1

Controlled Bolting 2



RSL Cassettes

Pneumatic Torque Guns

Torque Products

Projem carries a range of hydraulic torque wrenches to cover most

applications. The wrenches come with square drive that can be used with

impact sockets or interchangeable low-profile cassettes can be supplied

to nominated size to suit the nuts. All hydraulic power packs are

pneumatically driven so equipment is intrinsically safe. Range includes:

RSL2 – Up to 1909Nm





In addition to hydraulic torque equipment, we offer pneumatic torque

guns for nut running and torqueing. Our range:

RAD 10GX – 300Nm to 1250Nm



Pneumatic Torque 1



Projem Flange Management Tagging System



Pipe Cutting and Weld Preparation

Projem can carry out pipe cutting and machining of

weld preps on pipe sizes ranging from 100NB to

1000NB. Clamshell machines are available in various

sizes and a boring attachment can also be used to

match bore pipes to suit fittings. All clamshell

machines are pneumatically operated for intrinsic

safety and form tools can be supplied to suit any weld

prep specification.

Project Management

Projem can offer technical and management support on

projects in the following areas:

Joint Integrity Management

Capital project development and planning

Capital project execution

QA system development and implementation

Manage engineering design and certification

Construction estimates and methodology

Lift studies and transport logistics

Maintenance engineering

Manage and expedite contractors

Problem solving

Machine design for specific applications

Planning and Scheduling

Drafting – Autodesk Inventor



Recent Projects

RTA Yarwun - Digestion Shutdown Units 1-4 (2019)

Location – Gladstone, QLD Principal Contractor ‐ UGL

PROJEM’S SCOPE – 18 Technicians over 8 weeks

To provide Technicians, Tensioning & Torqueing Equipment throughout entire project of all 4 units: Unbolting & Bolting of Pipe Work.

Technical Support in the form of Fitters/Machinists

Flange facing repairs including Ring Groove Machining.

Workshop machining of Orifice Plates.

Supervision of principal contractors Plant Services Technicians.

De-tension studs on all high-pressure vessels and associated pipework.

Assist with QA on Flange Faces and re-machine if required.

Assist with assembly and Torque or Tension of all joints.

Completed with leak free Start Up

Rio Tinto Aluminium Refinery ‐ Yarwun 1



Queensland Nitrates (QNP) - Turn-Around (2018)

Location – Kianga, QLD Principal Contractor ‐ QNP

PROJEM’S SCOPE – 20 Technicians over 3 Months

Engaged to set up and manage a Flange Management System that was used to assist with the tracking and joint integrity for the complete shut:

Work pack development

Scope of all high pressure and problematic joints and send all information for bolt and

flange stress engineering calculations.

Checking stock levels and sourcing non-standard material (Studs, Gaskets and process

material)

Setting up and going through plant isolation lists with operators and setting up confined

space entry isolations

The Supply of 4 men to complete QA inspections of all flanged joints completed by all

contractors.

The Supply of 16 Men to complete all bolting and machining tasks including:

Pipe cutting and prepping using cold cut machines

Machining off welded gaskets and fitting new ones on

Tensioning all required joints

Spading and De-spading under BA because of pipelines under nitrogen purge

Confined space entry

Complete torque of all standard piping using Hydraulic and pneumatic bolting equipment



Queensland Nitrates Plant (QNP) 1





RTA Yarwun - Digestion Shutdown Units 1 - 4 (2016, 2017, 2018)

Location – Gladstone, QLD Principal Contractor ‐ MHPS

PROJEM’S SCOPE – Between 8 – 10 Technicians

To provide Technicians, Tensioning & Torqueing Equipment every year:

Unbolting & Bolting of Pipe Work.

Technical Support in the form of Fitters/Machinist

Flange facing repairs including Ring Groove Machining.

Workshop machining Orifice Plates.

Manufacture & Supply Isolation Orifice Plates

Supervision of principal contractors Plant Services

Technicians.

De-tension studs on all high-pressure vessels and associated

pipework.

Assist with QA on Flange Faces and re-machine if required.

Assist with assembly and Torque or Tension of all joints.

Completed with leak free Start Up

Rio Tinto Aluminium Refinery ‐ Yarwun 2



Windsor TRS Upgrade – Gas supply to the greater Sydney region (2017)

Location – Sydney, NSW Principal Contractor ‐ Jemena

PROJEM’S SCOPE ‐ To upgrade the Windsor Trunk Receiving Station’s capacity to meet

the forecasted 2023 load of 13,000 scmh @ 3700kPag minimum inlet pressure:

Supply all fabricated pipe spools

All lifting and rigging projects

Remove all existing pipework and install new pipework.

Install all new small-bore pipework (Tubing)

Complete all structural requirements

Commission each Run (2 of)

Windsor TRS Upgrade 1

Windsor TRS Upgrade 2



Hot Tapping 1

Hot Tap Rail Tankers (January 2016)

Location – Julia Creek, QLD Principal Contractor – Incitec Pivot

PROJEM’S SCOPE ‐ Supply Equipment and Labor to complete 4” Hot Tap on 18 Railway Tankers

Modify new valves to allow for acid service.

Design & Manufacture a Hot Tap machine to suit the capability of drilling into Vessels while under Nitrogen purge including installing a ball valve to assist with purge for welding.

Develop JHA’s & Risk assessments to mitigate the risks associated with drilling into the pressurized vessel that may contain traces of Hydrogen vapor.

Mobilize to site & performed trial run for all interested parties and confirm risk assessments.

Drill & tap to suit ¼” BSP hole with small hot tap machine under Nitrogen purge, continue gas monitoring until satisfactory LEL (Lower Explosive Limit) is achieved.

Prep area to weld 4” stab onto vessel while continuing purging.

Set up & cut 4” Hot Tap hole with T101 Hot Tap Machine whilst still purging.

Remove machine and hand to customer for decanting.

Hot Tapping 2



Jemena – Moura Meter Station (October 2015)

Location – Moura, QLD Principal Contractor – Jemena

PROJEM’S SCOPE ‐ Supply Equipment and Labor for Installation of New Gas Pipeline

Engage Piping contractor – To Fabricate and Supply Pipework.

Removal of redundant pipework

Perform Standard Flange Management Tasks – Machining of Flanges as required including

insulated gasket faces.

Install all new pipework.

Perform leak test on completion of installation of new pipework.

Sign off & hand over completed project to Client.

Moura Meter Station 1



APA Pipeline (May 2015)

Location – Wallumbilla, QLD Principal Contractor – Energy Works

PROJEM’S SCOPE ‐ Installation of Pipework for APA. This consisted of removal of NRV at four pigging/pig launcher stations between Wallumbilla Compressor Station through to Ballera. This was to allow for Flow Reversal on the main 18” 900lb gas line.

Installation of Pup Spools

Flange Management i.e. Bolting

Machine flanges as required

Re-energize pipeline and assist with leak test. Bechtel PJET (December 2013/2014)

Location – Gladstone, QLD Principal Contractor – Bechtel Australia Pty Ltd

PROJEM’S SCOPE – 8 Technicians Full Time

Supply of Equipment and Technicians to reface damaged flanges before they were sent to the gas projects for Santos, APLNG and QCLNG

Machining Blinds up to 2mtrs in diameter to achieve ASME standard raised face finish.

Machining special seals in batches of 100 to suit high pressure valves for the three LNG Projects.

Flange facing of damaged faces as required workshop/onsite up to 1800mm diameter, both raised face and ring type joint flanges

Ring Type Joint 14” 1500# Raised Face Flange 42” 900#



GLNG Upstream Project Injune (February to August 2014)

Location – Injune, QLD Principal Contractor – CDJV (Clough Downer Joint Venture)

PROJEM’S SCOPE – 20 Technicians over 7 Months

Supply of equipment and technicians to complete Flange Management and bolting on the GLNG Upstream project. We were involved from well pads to transmission to Gladstone, including PCS‐01, Hub 4 and Hub. All Projem joints were 100% leak free during purge testing:

Inspection of flange faces to meet ASME standard

Development of flange management register for QA

Flange facing of damaged faces as required onsite up to 1200mm diameter

Tensioning of joints with studs sizes up to 3.1/2”

Torqueing of joints using pneumatic and hydraulic equipment up to 25,443Nm

Pipe cutting to site fit and repair defect welds up to 1200mm diameter

Coordination of hydro testing

Drilling and tapping blind flanges

Project manage schedule and completions

GLNG Upstream Injune 1



Santos CSG Compressor Station (July – December 2013

Location – Fairview, QLD Principal Contractor – CDJV (Clough Downer Joint Venture)

PROJEM’S SCOPE – 6 Technicians for 5 Months

Cutting and machining weld preparations on heavy wall pipe for fabrication workshop delivering pipe spools to the Santos CSG compressor stations at Fairview:

Use of clamshell machines to suit range from 200NB to 1200NB with wall thickness of up to 50mm.

Approximately 760 pipes cut and beveled

Clamshell Cutting 1

Clamshell Cutting 2



Rio Tinto Yarwun 2 Project (April to June 2012)


PROJEM’S SCOPE – 2 Supervisors for 6 Weeks

Assist Bechtel with the commissioning of 8 x area 330 filters as part of RTA Yarwun 2 project. Asses defects on filters and rectify as required. Design and manufacture new bolts and conical washers to apply even load on warped flanges. Install and test various seal designs on lids by hydrostatic testing. Provide detailed procedure and pricing to machine Dia. 4500mm flanges to rectify defects:

Use of large torque equipment to break over-tightened lid bolts

Use of Mag base drill to bore clearance on bolt holes in lid.

Design and manufacture new bolts and conical washers

Use of correct guns to torque bolts and torque to correct load

Hydrostatic testing of pressure vessel Rio Tinto Yarwun 2 Project – Area 210 Disc Filters (December 2011 – March 2012)


PROJEM’S SCOPE – 2 Supervisors, 16 Technicians for 4 Months

Area 210 disc filter sectors installed as part of RTA Yarwun 2 project were found to be over size by 0.03mm on the journals that had to fit into the outlet bore (BSI) Our task was to develop a procedure for repairs and custom build machines to complete work on and off site. Total number of filter sectors 6,660:

Manufacture test gauges to check tolerances

Design and manufacture chamfer tool using pneumatic die grinder

Design and manufacture of a machine to linish each of 6,660 filter sectors

Asses and repair alignment issues with control heads, gearboxes and bearings.



Projem Custom Built ‐ Linishing Machine



Professional References

Tom King

Shut down Superintendent

Rio Tinto

M. 0438 588 644

E. [email protected]

Luke Walker

Purchasing Manager

APLNG Project Bechtel

Phone: +1 281 686 8332

Alex Ross

Technology and Innovation

Rio Tinto

M. 0409 726 803

Rod Burge

Rotating Equipment - Superintendent

Rio Tinto Yarwun

M. 0429 568 376

Lawrie McIntosh

Superintendent

Clough Downer (PCS01 Santos)

M. 0439 955 035

2.03.6 - company profile - projem › wp-content › uploads › 2020 › 07 › 2...document...

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