2015 mission: we will achieve success through strong team work, manufacturing quality product using...
TRANSCRIPT
2015
Mission: We will achieve success through strong team work, manufacturing quality product using best technology and manpower & benefit end-user with economical pricing, prompt service backup with committed time of delivery.
People TargetsTo hire, engage and retain talented employees .
Process TargetsTo Streamline customer friendly Process which is transperant at each stage.
Strategy TargetsTo Manufacture best quality steel with extremely competitive prices.
Business TargetsTo reach 1000 crores turnover.
Enviromental TargetsTo comply with eco friendly and enviormental regulations.
2015
Vision: We will be the preferred point for steel requirements from projects, retail consumers & even trade partners and will grow our business by offering stringent quality product.
Trade Partners
Projec
ts
Reta
il Co
nsum
ers
MS Agarwal Foundries Pvt. Ltd. An ISO 9001:2008 certified company
TMT Steel Bars Manufactured as Per BIS 1786 standards
Company Profile & History
Ms Agarwal Foundries Pvt Ltd is one of the leading quality conscious steel manufacturing company in India, renowned for its service excellence.
Established in 1995 & Manufacturing MS Billets, MS Thermex Steel bars & MS Life Steel bars.
Manufacturing Fe 415, Fe 500 & Fe 550 Grades using a special treatment called Thermo
Mechanical Treatment with German Thermex ® Technology
ISO 9001 : 2008 Certified company
Our products are BIS registered. Steel Bars – BIS 1786 & Billets – BIS 2830 Standards.
Received an appreciation award “Star Export House”, from Government of India, Ministry of
Commerce & Industry.
Steel rebars are in-house manufactured in our integrated steel plant, gives us that extra edge
required to serve all our clients with the best quality product at extremely competitive prices.
Manufacturing Process – From Mines to Mills
Products Manufactured
• Sponge Iron• Billets • TMT Steel bars• Structural Steel
MS BilletsTmt Steel Bars Angles
Infrastructure
Mini Integrated Steel Plant in Medak DistSponge Iron Manufacturing unit / DRI unit.
Infrastructure
Mini Integrated Steel Plant in Medak Dist
Induction Furnace
Concast
Reheating Furnace
Rolling Mill with Thermex Germany Technology
Infrastructure
Casting of MS Billets Rolling Billets to TMT steel bars
We use in-house Sponge Iron in the Induction furnace and cast the billet by Concast technology. Many mills use only Ingot instead of Billets to produce the bars. The quality of bars largely depends on quality of input to the mill (i.e. Ingot or Billets). Bars made from Billets have superior strength and elongation.
Infrastructure
• Thermal stability: Our steel bars have high thermal stability compared to Tor steel / CTD rebars. They are the preferred choice as there is no loss of strength even at elevated temperature (400-600 Degree C)
• Seismic Resistant: Our bars have the ability to absorb shocks and have good resistance to earthquakes.
• Corrosion Resistant Steel (CRS): Our bars are highly corrosion resistant and is best suitable for even Humid and costal area as we use thermo mechanical treatment using German Technology.
Infrastructure
• We have the best Infrastructure to carry out quality production adhering to the safety standards.
• Comply with applicable safety, health & environment laws & regulations. • Work towards preventing all workplace related ill-health and injury. • Enhance Safety, Health & Environment (SHE) awareness among stake-holders through
effective communication and training. • Continually improve all our processes in OH&S (Occupational health & safety) management &
performance.
Thermex Technology
• Thermo Mechanical treatment process involves rapid quenching of hot bars through a series of water jets after the bars comes out of the last rolling mill stand. The short time in the water jacket provides intensive cooling of the surface layer, transforming it into a hardened structure. The bars are then cooled in the atmosphere, so that the temperature between the core which is still hot and the cooled surface layer is equalized.
• The Heat extracted form the core tempers the peripheral hardened structure while the rebar core cools down slowly to turn into a ferrite pearlite aggregate.
• The strength of the bar is carefully controlled by optimizing the water pressure for their specific alloy chemistry and bar diameter.
• The composite structure of the ductile ferrite pearlite core and the tough surface rim of tempered matensite provide an optimum combination of high strength, ductility and toughness.
Testing Laboratory
Chemical Test Lab Universal Testing Machine
The Quality of products at MS Agarwal Foundries Pvt. Ltd. is ascertained in the full-fledged laboratory in our Integrated plant. It is well equipped with Universal Testing Machine, Hardness Tester, Impact Tester & chemical & physical testing equipments.
Our Steel rebars have consistent Mechanical and Chemical properties as we are using Virgin steel from Mines, Killed steel before casting and rolled with superior technology. Strong quality control ensures that each batch run product comes with the same trust & quality.
Ring Formation Challenge
If we observe the cross section of TMT bar, we can clearly witness 3 different sized rings.
• Inner ring is Ferrite pearlite core,• Peripheral Ring is Annular zone of mixed Bainite, • Outer ring is Tempered Martensite.• Formation of ring ensures excellent Mechanical &
chemical properties.• The rib pattern is specially designed to ensure
excellent bond between the bar and the adjoining concrete.
Mechanical & Chemical Properties of our Steel Bars
Sectional Weight in Kgs/MtrAs per IS 1786 Standards tolerance Limit MS Thermex / MS Life
Diameter Minimum
Standard Max
Minimum Max
8 mm 0.367 0.395 0.422 0.379 0.41110 mm 0.574 0.617 0.66 0.598 0.63612 mm 0.845 0.888 0.932 0.870 0.90616 mm 1.501 1.58 1.659 1.548 1.61220 mm 2.396 2.47 2.544 2.445 2.49525 mm 3.74 3.856 3.971 3.811 3.88928 mm 4.692 4.887 4.982 4.782 4.87832 mm 6.128 6.318 6.507 6.207 6.884
Chemical IS:1786 - 2008 Max % allowed MS Thermex / MS Life
Elements Fe 415 Fe 500 Fe 550 Fe 415 Fe 500 Fe 550Carbon 0.320 0.320 0.300 0.25 0.20 0.20
Sulphur 0.065 0.060 0.060 0.05 0.05 0.050
Phosphorus 0.065 0.060 0.055 0.05 0.05 0.050
S + P 0.120 0.115 0.115 0.10 0.10 0.100
Physical Min % required as per IS:1786 - 2008 MS Thermex / MS Life
Properties Fe 415 Fe 500 Fe 550 Fe 415 Fe 500 Fe 550Yield Stress N/mm2 Min 415 500 550 435 525 561
Tensile Strength N/mm2 Min. 485 545 585 500 590 625
Elongation % Min. 14.5 12 8 18 18 12
Bend up to Min. 3d 4d 5d 3d 4d 5d
Quality Policy & Assurance
Our company is recognized for stringent quality control in each and every step of the manufacturing process. Both the management and the work force of our company are conscious of the need for the highest quality & attention to detail customer care especially critical in today’s competitive environment. Quality Control is not merely in machines and procedures, it is a mindset that we carry to work everyday. It is like a challenge that the Group accomplishes triumphantly with diligence and discipline.
MS TMT Bars for High Rise Buildings
MS TMT Bars for Large Scale Dams
MS TMT Bars for Power Plants
MS TMT Bars for Roads and Bridges
MS TMT Bars in the growth of India
Awards and Appreciation.
• Our Bars have Higher Yield strength & Ultimate Tensile Strength coupled with higher percentage Elongation.
• MS Agarwal Foundries Pvt Ltd was awarded “Best TMT steel” for the Year 2006 by Government of India.
Our Steel Bars for High rise Buildings.
• We support you to maximize the life time of your buildings as our steel has low carbon content & made from fully killed steel.
• Selection of Right steel is quite vital as once it is installed cannot be replaced as is the case with tiles or bathroom fittings.
• Let us together make a strong and developed India.
