2014 software global client conference -...

2014 Software Global Client Conference

WW OPS EXEC-03

What’s New -

Wonderware MES

2014

Jeff Nuse – Schneider Electric

Jeff Barkehanai – Schneider Electric


Agenda

●Overview Wonderware MES 2014

●Wonderware MES Performance

● MES Web Portal

● Line Management

● Enhanced Performance Tracking

●Wonderware MES Quality

Wonderware MES 2014

Overview


Wonderware MES Capabilities

Product Specifications / Parameters

Bill of Materials

Data Collection

Inventory

Certifications

Labor Management

Procedure Steps

Equipment Utilization and Downtime

Overall Equipment Effectiveness (OEE)

Work Order Execution

Production Events Tracking

Sample Plan Definition

Sample Plan Execution

Statistical Process Control (SPC)

Quality Specifications

Performance Operations Quality Common

Line Management / Bottleneck Info


Wonderware MES 2014

●RTP expected November 3, 2014

●Product version will be 5.0

● Includes over 100 Hotfixes since MES 2012 Release

●Requires new MES 5.0 version license file

● Existing MES 4.0 or 4.5 license files must be upgraded


Wonderware MES 2014

Operating Systems

●Adding Support for Windows Server 2012 (R2)

● Still Support Windows 2008 R2

●Drop Support for Windows 2003 R2 and 2008

● Windows Server 2008 still works for all components except Web Portal

● .NET Framework 4.5

● Internet Information Services

● 7.5, 8.0, 8.5


Wonderware MES 2014

Database

●Adding Support for SQL Server 2014

● Continued support for SQL 2008 (R2) and 2012 (R2)

● Not Bundling SQL Server on DVD

●Drop Support for Oracle 10G R2

●Last Release supporting Oracle 11G R2 (no support for Web Portal)

● Please see readme for specific Oracle component versions


Wonderware MES 2014

Compatibility

●Wonderware System Platform 2012 R2 and 2014 supported

●MES Objects will not work with Wonderware System Platform 2012

●Support for Wonderware System Platform 2014 R2

● See MES 2014 readme for final support

● Also refer to Wonderware System Platform 2014 R2 readme for final

statement on compatibility


Wonderware MES 2014

●Removed Manager Reports and Report Designer

●New Documentation

● MES Web Portal User’s Guide

●Main Documentation Updates

● MES Client for new configuration Editors

● MES .NET Controls Programming Guide (SPC Chart updates)

● MES Stateful API Reference for Line Management classes, Util Log, and

Utilization / Quality modifications

● SRO User’s Guide for new attributes

● Readme

MES Web Portal

Architecture


Architecture

MES Web Portal

The Web Client


Browser Support

● Internet Explorer 9+

●Chrome 27+

●Firefox 30+

●HTML 5 Support


Security and Privileges

●OS Groups required for MES Web Portal

●Line Access / Entity Access

●Line Privileges


Navigating to Collection Pages


Web Portal Operation

●Wonderware MES Web Portal is used on the production shop floor to:

● Create Work Orders for a Line

● Change the status of a Work Order

● Reassign a Work Order to another Line

● Start and Stop Jobs

● Monitor the status of a Line’s Work Orders, Jobs, and Entities

● Add or reduce production for a Job

● Manage utilization events for an Entity

● Mark a Job as Complete

● Complete a Work Order

Navigating Lines


Navigating – Line / Work Orders


Navigating - Line / Entity / Actions


Navigating - Line / Entities / Events


Navigating – Line / Configuration

Navigating Entities


Navigating – Entities / Utilization Events


Navigating – Entities / Configuration


Navigating – Entities / Work Queue


Navigating – Entities Configuration


Navigating – Entities / Monitor


Navigating – Entities / Monitor

Overall Equipment Effectiveness

Navigating Utilization


Navigating – Utilization States


Navigating – Utilization

Groups and Reasons


Utilization Enhancements

Navigating Work Orders


Navigating - Work Orders

Line Management

Bottleneck Overview


MES Line Management Concepts

●Line Configuration

● Line Segments

● Parallel and Serial Entities

● Enabled and Disabled Entities

●Bottlenecks

● Is the Bottleneck, Can Be the Bottleneck, Is Not the Bottleneck

●Production Rate

●Parent Entity for Scheduling

●Production Counts


Line Management - Introduction

●Most manufacturers have the concept of a Line, whether it is called a

Production Line, Manufacturing Line, or Assembly Line. On a Line, raw

materials are converted to finished goods through various process

steps to produce a final product.

●Lines can be very simple, such as a linear series of machines and work

areas that enhance the value of the product in an ordered manner with

the previous step being completed before the next step can begin.

●Other Lines can be more complex, with parallel equipment or even

parallel


Line conversion to Line Layout


Line Layout - Line Positions

●Parallel Entities or Entities that are at the same order in Parallel Line

Segments are said to be at the same Line Position within the Line

●Entities that are at a particular Line Position is considered together

when determining the Line’s Production Rate and Bottleneck Entity

● For example, if an Entity is designated as the Bottleneck, all Entities at the

same Line Position are also considered Bottleneck Entities.


Bottleneck Determination

●The Standard Item for the Line, Batch Size

and Production Unit of Measure are used to

determine the Production Rate and Bottleneck

Entity when no Job is running on the Line.

●The Entity’s Production Rate, Default

Production UOM and Batch Size along with

the Default Standard Item for the Entity are

used in calculating the Line’s Production Rate

and Bottleneck Entity.


Determining Bottleneck Entities

● A Bottleneck Entity is identified for each Line to determine the Line’s performance rate. The Bottleneck Entity Line position is the Entity or set of parallel Entities in a Line that have the lowest production rate, and thus limit the rate at which the entire Line can produce Items.

● The Entity production rate can vary by whether a Job is running or not and by which Job is running.

● Therefore, the Bottleneck is not necessarily a fixed Entity or Line position, but can be determined programmatically given the current production situation.

● The production rate for a set of parallel Entities is determined by adding the appropriate production rates of each eligible Entity (that is, Entities that are not disabled or that can be Bottlenecks) and converting them to a common unit of measure

● The production rate of the Bottleneck Entity, or parallel Entities, is used as the Line's Production Rate, and the performance amount of the Bottleneck Entity, or parallel Entities, is used as the Line's performance amount.


Bottleneck / Rate for the Line

● In Wonderware MES, each component of a Line has a production rate

based on the item being processed.

●The Line’s Production Rate is determined by the slowest Entity or

parallel Entity Segment in a Line, this Entity or Line Segment is usually

referred to as the Bottleneck for the Line.

Utilization Events


Event History


New Event


Edit Event - Reclassify


Edit Event – Split / Merge

Languages and Regional Settings


Language and Regional Settings / Localization

●Language – common setting from the current MES Client


Language and Regional Settings /

Localization ●Regional Setting

June / July

2014 Wonderware

MES 2014

Beta

55

Wonderware MES Quality


Wonderware MES 2014 Quality

● Causes

● SPC Chart Enhancements

● New Sample Frequency

● Sample Viewer updates

● SRO Enhancements

● Archive and Restore


Cause and Cause Group Definition


Cause Group Categories

New Icons


Characteristics Categories


SPC Chart to Add Cause


SPC Chart Control Enhancements ● Enable/Disable Display statistics on the chart

● Individual values, mean, and range

● Cp / Cpk / Pp / Ppk

● Populate Header Fields (none, minimal, most, all)

● Characteristic / Chart type / Item (Minimal)

● Item Description / Operation / Entity (Most)

● Operator / Test Equipment (Most)

● Specification Limits / Unit of Measures (All)

● Chart color options

● Control over background stripe colors, point colors,

alarm colors

● Turn off alarm coloring


SPC Chart Control Enhancements ● Y-axis control

● Manual scaling of top and bottom chart

● X-axis control

● Sample ID or Date time or MES context fields

● Label frequency

● Rotating of labels (manual and automatic)

● Enhanced control of data grid within the chart

● Ability to emphasize alarms in the datagrid

● Hide alarm row

● Hide notes row


SPC Chart Control Enhancements ● Right Click Option

● Assign / Unassign Cause to a Point

● Mark a Sample as Ignored

● Mark a Sample as Control Move

● Comments / Notes Management

● User property

● Check on Privilege to mark samples as Ignored \ Control Move

● Sets Language for display


Production Unit Count Frequency


MES Service for Production Unit Count

●Will predict future samples based on standard production rate

●Will not ready a sample based on time

● Done by the add production transaction

●Options for handling late production declarations

● Keep moving sample forward

● Allow sample to extend to the past and eventually delete


Sample Plan Configuration


Sample Viewer Edit Sample Dialog

●Verified write flag

●Next / Previous buttons


Sample Recording Object


Additional MES Quality Items ● New Frequency Type - Production Unit Count

● Generate new sample after X units of production have been reported

● Will predict into the future based on job/entity standard production rate

● Production count reset options on job change, main item change, shift change, or never

● Automatic Calculation of Control Rules to include

● Number of samples to use

● How many samples must exist before calculating limits

● Archive / Restore

● Quality data from the Sample table and dependent tables


Additional MES Quality Items ● Sample Plan can be marked as requiring verification of the user

● User must reenter password when saving manual data

● Sample Viewer Control Improvements

● Configurable Refresh Rate

● Added Priority and Severity to grids

● Next / Previous button in Results Editor

● System Parameters for setting maximum number of samples or time period when

calculating process statistics

● Sample Recording Object trigger command for creating a new sample

● Evaluation of Control Rule Violations for Attribute Characteristics

● Includes p, np, c, u, and DPMO chart evaluation of rule violations


Wonderware MES 2014

●Release expected November 3, 2014

●Product version will be 5.0

● Includes over 100 Hotfixes since MES 2012 Release


Related Support, Services, Training & Expo Demos

● Premium Customer Support

● MES Specific Support Group

● wdn.wonderware.com tech notes

Support

Training

> MES Operations (ILT and Web-based)

> MES Performance (ILT and Web-based)

> MES Quality (ILT and Web-based)

> Workflow Overview ILT

> Project Management Services

> Project Implementation Services

> Endorsed System Integrators

Services

Expo Demos

> Recipe Management and Manufacturing

Execution Systems (booth 4)

> WonderBev Demo (booth 3)

> Workflow (booth 13)

> Food & Beverage Industry Wall

wdn.wonderware.com

2014 software global client conference -...

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