Cummins Power Generation Course/Program Descriptions

Please note that new certification requirements have been established by Cummins

Power Generation. The following Core courses along with all Cummins Learning

Center (CLC) and Cummins Virtual College (CVC) Library prerequisites must be

completed prior to course registration. These are in addition to the required course

prerequisites on CLC. All Cummins / Power Gen Techs attending class must have the

following: QuickServe OnLine access and laptop computer with current version of Inpower

software loaded. Core Courses

Course # 6058 Inpower Familiarization CLC

177 Fundamentals of Power Generation and assessment CLC

6037 Electrical Hazards (NFPA70E Overview) CLC

6038 Electrical Safety – Introduction to NFPA 70E 600 Volts or Greater CLC

6039 Electrical Safety – Introduction to NFPA 70E 600 Volts or Less CLC

6040 Lockout / Tagout CLC

6041 Contractor Safety Training CLC

6042 OSHA Familiarization Training CLC

BETT – NEW 1003 Introduction to Electrical Troubleshooting CVC #4091907 GEN-2

1004 Basic Electrical Theory CVC GEN-2

1005 Digital Multimeter Usage CVC GEN-2

1006 Electrical Circuits CVC GEN-2

1008 Electronic Control System Inputs CVC #4091908 GEN-3

1009 Electronic Control System Processors CVC GEN-3

1010 Electronic Control System Outputs CVC GEN-3

1011 Electronic Control System Identification CVC GEN-3

1012 Electrical Diagrams CVC #4091909 GEN-4

1013 Electrical Wiring CVC GEN-4

1014 Multiplexing CVC GEN-4

1015 Troubleshooting Techniques CVC GEN-4

BASE ENGINE COURSE 1023 Common Rail Systems CVC #4091915 GEN-10

1041 Fuel System Clean Care CVC #4091847 GEN-12

2008 C&L Series Mechanicals CVC #4091934 MR-5

2009 C&L Series Air Systems CVC #4091935 MR-6

2010 C&L Series Lube Systems CVC MR-6

2011 C&L Series Cooling Systems CVC MR-6

2012 QSC8.3 & QSL9 CM850 Introduction CVC #4091933 MR-4

2013 QSC8.3 & QSL9 CM850 Shop Talk CVC MR-4

Onan Power Command 1300 / 1301Control, Program # 2004-17Q (2 days / $600) This course is designed to tech students about the new Onan 1300 / 1301 Power Command Control. The program presents an overview of the control, setup and calibration menu systems, option module setup, and sequence of operation. Additionally, the course will provide and introduction to the PCC network, control installation and troubleshooting. Power Command 1.X (1302), 2.X (2300), 3.X (3300) Control Qualification, Program # 2008-08Q, 2008-13Q, 2008-18Q (5 days / $1500) This course is designed to qualify students on the setup, adjustment and troubleshooting techniques on this universal control system. Students will learn how to navigate through the operator and service menus and make adjustments. Students will also set up the control with other network devices. Power Command® Control 2100, Program # 2001-28Q (2 days / $600) This course is designed to qualify technicians to do warranty repairs on the new Power Command® Control 2100. The technicians will learn the features and menus, location of generator set control hardware and functionality of control modules. Students will also learn the complete sequencing operation of all of the modes in the Power Command® Control 2100 operating systems. Installation procedures for generator sets with the Power Command® Control 2100 will also be discussed. Upon completion of classroom studies, students will participate in "hands-on" troubleshooting practice. InPower® software and other new service tools will be used during the hands-on Troubleshooting portion of this course. Upon completion of all of the required classroom exercises, students will participate in a written and hands-on qualification assessment. Onan Transfer Switch, Program # 2000-05Q (2 days / $600) This course is designed to familiarize students in the operation, maintenance, testing, adjusting, and troubleshooting electrical problems on various Onan automatic transfer switches. This training includes transfer switch design, switch application, optional hardware function and operation, schematic and wiring diagram interpretation, and troubleshooting techniques. Instruction on how to understand proper application of transfer switches, troubleshoot electrical problems using wiring schematics, properly adjust voltage sensors and time delays, and properly maintain the transfer switches.

OTPC /OTEC Transfer Switch, Program # 2000-18Q / 2008-14Q (3 days / $900) This course is designed to teach students about the Power Command Controlled OT transfer switch, Spec. A, 40-1000 amp. Students will learn the features, operation and service of the switch including wiring diagram interpretation, troubleshooting and adjustments. BT / BTPC Transfer Switch, Program # 2000-04Q / 2001-30Q (2 days / $600) Note: Students must complete the OTPC Qualification program # 2008-18Q prior to registering for this course. This course will provide information on the OTPC style control with the Bypass transfer switch, describing the 3 modes of operation which includes connected, test and isolation. Students will learn how to bypass the switch in both normal and emergency positions. OHPC/CHPC (Onan Transition and Closed Transition Automatic Transfer Switches Course, Program # 2001-29Q: (2/$600) This course is designed to introduce technicians to the new Open Transition and Closed Transition Power Command transfer switch and the new transfer switch mechanism. The participants will learn where the ATS hardware is located and the function of each module in the control. The control portion of the class will expand on what was learned in the OTPC transfer switch course. The course will include reviewing the procedures for removal, rebuilding and replacement of the OHPC/CHPC mechanism. (Distributor Technicians Only) Master Control Module 3320/DMC 1000, Program # 2008-17Q: (3/$900) This Training Session covers the MCM3320 connections, functions, and sequences of operation in the different modes of operation - and the different systems the MCM3320 can be used in as a Master Control. Use of the Engineering software (VBMON) and InPower v 5.50 to adjust and configure the MCM3320 will also be covered. Prerequisite: Previous Digital Paralleling course completion is desired. (Distributor Technicians Only)

Digital Master Control 1500 Qualification, Program # 2011-25Q: (3/$900) This program is an update to the Master Control Module 3320/MDC 1000, Program # 2005-13Q. The session covers the new features of the MDC 1500 which includes connections, functions, and sequences of operation in the different modes of operation - and the different systems with the use of Inpower v 9.0. Students must complete the Master Control Module 3320/DMC1000 Program # 2008-17Q prior to attending this class (Distributor Technicians Only) PLTE/PLTS Controls Qualification, Program # 2009-47Q and 2009-48Q: (4/$1200) This program covers a review of Isolated bus Paralleling and Utility Paralleling. Training will also include an in depth review of Utility Single genset operation and a introduction to the PLT Series Switch and Controls. We also will look at the PLT Sequence of Operations using the supplied prints, PLT Configuration using Inpower Software, PLT Start-up and safe paralleling practices and PLT Troubleshooting & Repair Practices. (Distributor Technicians Only) Basic Networks Course, Program # 2002-17Q: (2/$600) This course is designed to introduce technicians to “self-install” FT-10 and PCCNet networks. Basic network design, application and terminology will be covered. The technicians will be introduced to the self install part of the “Power Command Network Installation and Operation Manual”. Class participants will have the opportunity to build both FT-10 and PCCNet networks in the classroom. Network components covered will be PCC 3100/3200 FT-10 network modules, FT-10 Annunciators and DIM’s and the PCC 1301 using the Universal Annunciator. Class participants will be required to complete a hands-on qualification assessment. Students MAY bring a laptop to class if they have a current version of InPower (6.0) as Power Command for Windows will be demonstrated. Prerequisites: InPower Qualification (Distributor Technicians Only)

Intermediate Networks Course, Program # 2004-15Q: (5/$1500) (Distributor Technicians Only) This course instructs the technician on the use of “Lonmaker” software for the construction of more complex and custom networks using FT-10 devices. This course will teach the technician network topology and logical design using information available in the “Power Command Network Installation and Operation Manual”. Technicians will learn about network variables and network binding. Components covered in the class will be FT-10 network cards for PCC3100/2100/3200, ATS NCM’s, DIMs, Annunciators, SLTA-10 and Modlon II Gateways. Technicians will be given the opportunity to build a network and monitor it using PCWII. (Distributor Technicians Only) Power Gen Interface (PGI) Course: (2/$600) As Cummins Power Generation moves away from the Dominion controller and uses more EBU controllers for base engine control a new software and hardware interface has been developed. This is referred to as the Power Generation Interface or PGI. This class will cover the three main areas of PGI (CAN Datalink, Servicing the Engine, Harness Connector Scheme) along with the following: InPower Setup and use Inline 5 & Peak Adapter Witness Testing CAN Architecture How CAN works with CPG Interconnect Wiring CAN Troubleshooting CPG & Cummins Faults Prerequisites: InPower Qualification (Distributor Technicians Only)

PSI 3.0 & 5.0 Gas Engine Qualification, Program # 2010-03Q: (3/$900) This course is designed to help Power Generation technicians understand the repair and assembly process involved with the PSI 3.0 and 5.0 engines. The course covers various component removal and reinstallation procedures including manifolds, ignition distributor, timing chain and crankshaft seals. (Distributor Technicians Only) Gaseous Fuels / NSPS I (New Source Performance Standards) Program # 2009-43Q (2 days / $600) This course covers basic gaseous fuel information and the new EPA requirements listed in New Source Performance Standards (NSPS). It is designed to provide technicians an overview of the installation, adjustment, troubleshooting, service and repair of CPG gaseous fueled generator sets. Emphasis will also be placed on the proper set-up and adjustments on initial start-up. Technicians will be trained on identifying common problems with gaseous fuel systems. Gaseous Fuels / NSPS II Update (Models GGHH and GGHG, spec L) Program # 2009-43Q (2 days / $600) This is an additional class requirement for the NSPS qualification. This course covers the new fuel systems which no longer utilize the Woodward governor. The technician will become familiar with the use of the e-con interface and service tool software. Troubleshooting will be done on a live module.