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2012 CeMAP Annual Report Cement Manufacturers Association of the Philippines, Inc. (CeMAP) 2012 Annual Cement Industry Report

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Page 1: 2012 CeMAP Annual Report 2012 Annual Cement Industry Reportcemap.org.ph/downloadables/PDF/cemap2012.pdf · 5 2012 CeMAP Annual Report CEMEX Philippines Group of Companies Solid Cement

2012 CeMAP Annual Report

Cement Manufacturers Association of the Philippines, Inc.

(CeMAP)

2012 Annual Cement

Industry Report

Page 2: 2012 CeMAP Annual Report 2012 Annual Cement Industry Reportcemap.org.ph/downloadables/PDF/cemap2012.pdf · 5 2012 CeMAP Annual Report CEMEX Philippines Group of Companies Solid Cement

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2012 CeMAP Annual Report

In 2012, the cement demand of 18.4 million tons set the highest growth rate of 17.5% in the last 15 years, nearly surpassing the 1997 growth rate of 17.7% which has been the highest growth ever recorded by the cement industry.

2012 also made its mark as a year full of challenges in the areas of Consumer Welfare, Public Policy, Sustainable Development, and Product Standards.

In the area of Consumer Welfare, safety guidelines were strictly enforced to help pro-tect consumers against substandard cement imports. The Philippines has secured a public commitment from Vietnam Cement Association during the 2012 AFCM Conference that they would take action against substandard cement exports to ASEAN. This is significant because Vietnam has an abundant cement over-supply.

CeMAP also initiated charges against an enterprise caught adulterating “buriki” cement, with the support of the DTI top management and the PNP Director-General. This has a posi-tive impact in discouraging future “buriki” attempts that pose safety hazards.

It also successfully lobbied for written guidelines from the Department of Agriculture (DA) so that cement concrete will be used on DA-supervised farm to market roads. The usage and budget had increased from 5% cement usage and P2.5 billion in 2011 to at least 70% us-age and P5billion in 2012.

In the area of Public Policy, CeMAP successfully influenced the government guidelines (EO 79) so that cement is exempted from the general provisions that all new mining agree-ments will be on hold until new mining revenue legislation is passed. This is because the Asso-ciation was able to identify the difference between metallic and non-metallic mining, as well as the strategic importance of cement for the government’s critical infrastructure programs.

CeMAP succeeded in identifying strategic industries qualified for 2013 BOI incentives, with cement qualifying as a strategic industry. It had previously initiated the creation of the stra-tegic industry classification.

CeMAP also submitted a DTI-recommended cement industry roadmap where the asso-ciation showed that the cement industry must get fair treatment through measures such as in-centives and tariffs for a level-playing field. This is largely because of power subsidies and ce-ment tariffs in other countries while the Philippines has none.

CeMAP (as Chair of FPI’s Competition Policy Committee) also successfully lobbied for all provisions in an anti-competition bill in both the Senate and House versions. Had the wrong versions been passed, many companies in all sectors including the cement industry would have been subjected to unfair accusations. In the area of Sustainable Development, the cement industry won the FPI outstanding award for Health and Safety. One reason is that our proposed 10 commandments for road safety was officially approved and posted in the DOTC website. In sustainable development, the cement industry is now recognized as the most outstanding out of 38 industry sub-sectors. Over a 3-year period, cement is the only industry that has won 3 out of 4 sustainable develop-

PRESIDENT’S MESSAGE

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2012 CeMAP Annual Report

ment categories: waste management, health and safety, and corporate social responsibility.

CeMAP is recognized as the industry champion in a tri-partite advisory committee on Solid Waste Management. The other two are DENR for government and the Earth Day Net-work for NGOs. We published a report on the model Teresa municipality in Rizal where we showed how the cement industries’ alternative fuels resource (AFR) initiative contributes to en-vironment enhancement. This publication was distributed as part of a DENR program to all provinces.

As Chair of the Industrial Sector which formulated the government’s position on Rio+ 20 Global Environmental Conference in Brazil in 2012, CeMAP succeeded in modifying the Philip-pine commitment from quantitative to qualitative targets. This improvement enabled us and other sectors to be more flexible in the pace at which we reduce our greenhouse emissions.

In the area of Product Standards, CeMAP’s Proficiency Testing (PT) Scheme is scaling new heights as the Department of Public Works and Highways (DPWH) issued a directive making CeMAP’s PT scheme mandatory in the renewal or new application for accreditation of private cement testing laboratories in the country.

CeMAP, the only Proficiency Testing Provider in the Philippines and the ASEAN region, had a total of 38 cement laboratories (15 member laboratories, 12 government laboratories, and 11 private laboratories) participating in the 4th Round of its PT Scheme. This PT scheme helps ensure that cement sold in the country is of high quality and safe for consumers.

CeMAP also succeeded in getting Bureau of Products Standards (BPS) as well as the Philippine Concrete Industry Association to officially adopt ASTM fly-ash standards in the mak-ing of concrete. If this were not done, there is the danger that when some concrete fails, ce-ment will be blamed rather than defective fly-ash. This will tarnish our image and may unfairly motivate cement imports.

With 2013 promising to create more cement demand due to the Philippine govern-ment’s predicted increase in infrastructure spending, as well as private sector construction be-cause of increased business confidence in the government, the cement industry is ready to take on the supply challenge head-on. Throughout this, it will continue to uphold product quali-ty and safety standards to ensure consumers welfare.

ERNESTO M. ORDOÑEZ President

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2012 CeMAP Annual Report

CONTENTS

1 Message from the President _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2-3

2 Directory of CeMAP Members _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5-10

CEMEX Philippines Group of Companies _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5

Solid Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5

APO Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5

Holcim Philippines, Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6

Lafarge Associated Companies _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7

Bulacan Plant _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7

Norzagaray Plant _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 7

Batangas Plant _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8

Teresa Plant _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 8

Lafarge Iligan, Inc./ Lafarge Mindanao, Inc. _ _ _ _ _ _ _ _ _ _ 9

Northern Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9

Pacific Cement Philippines Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10

Taiheiyo Cement Philippines Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10

3 Tables and Figures _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11-13

Figure 1. Total Sales & Imports of Cement (2001-2012) _ _ _ _ _ _ _ _ _ _ 11

Table 1. Capacity, Production, Sales and Consumption (2001-2012) _ 11

Figure 2. Total Cement Imports (2003-2012) _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ 12

Figure 3. Total Cement Exports (2003-2012) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12

Figure 4. Gross Value of Construction: Public versus Private (2008-2012)_ 13

Table 2. Gross Value of Construction (2008-2012) _ _ _ _ _ _ _ _ _ _ _ _ _ 13

Table 3. Annual Growth Rates of Construction (2008 -2012) _ _ _ _ _ _ 13

4 CeMAP Office _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

Our Vision _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

Our Mission _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

Goals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

Board of Directors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

Committees _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 14

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2012 CeMAP Annual Report

CEMEX Philippines Group of Companies

Solid Cement Corporation

Office Address: 8th Floor, Petron Mega Plaza, Sen. Gil Puyat Ave., Makati City, Philippines

Plant Location : Antipolo City, Rizal Contact Person: Mr. Chito Maniago

Director for Corporate Communications

and Public Affairs

Telephone Nos. : +(63 2) 849-3600; 849-3700

Fax Nos.: +(63 2) 849-3619; 849-3679

Website: www.cemex.com

E-mail: [email protected]

Products

Brand Type

Island Portland Cement Type 1

Rizal Portland Super Type 1P

Rizal Masonry Cement Type M

Palitada King Type S

APO Cement Corporation

Office Address: 8th Floor, Petron Mega Plaza, Sen. Gil Puyat Ave., Makati City, Philippines

Plant Location : APO Cement Plant Compound, Tina-an, Naga City, Cebu

Contact Person: Mr. Chito Maniago

Director for Corporate Communications

and Public Affairs

Telephone Nos. : +(63 2) 849-3600; 849-3700

Fax Nos.: +(63 2) 849-3619; 849-3679

Website: www.cemex.com

E-mail: [email protected]

Products

Brand Type

APO Portland Cement Type 1

APO Portland Premium Type 1P

APO Pozzolan Type P

APO Masonry Cement Type M

Palitada King Type S

Its APO Cement Plant in Naga, Cebu

has received the International Manage-

ment System Certification including ISO

9001:2008 , ISO 14001:2004 & OHSAS

18001:2007.

Its Solid Cement Plant located in Baran-

gay San Jose, Antipolo City has received

numerous international certifications in-

cluding ISO 9001:2001, ISO 4001:2004,

ISO 18001:2007 and ISO 17025.

CEMAP MEMBERS DIRECTORY

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2012 CeMAP Annual Report

Holcim Philippines, Inc.

Office Address: 7th Floor, Two World Square, Mckinley Hill, Fort Bonifacio, Taguig City

Contact Person: Ma. Socorro Prado

Vice President – Corporate

Communications

Telephone No.: +63 2 459 3333

Fax No.: +63 2 459 3444

Website: www.holcim.com/ph

E-mail Address: [email protected]

Facilities:

La Union Plant

Quirino, Bacnotan, La Union

Bulacan Plant

Matictic, Norzagaray, Bulacan

Lugait Plant

Lugait, Misamis Oriental

Davao Plant Products:

Barrio Ilang, Davao City Brand Type

Batangas Cement Terminal Holcim Premium Type 1

Barangay San Rafael, Calaca, Batangas Holcim 4X (bulk) Type 1

Iloilo Cement Terminal Holcim WallRight Masonry T-S

Lapuz Norte, Lapaz, Iloilo City Holcim Excel Type 1P

Mabini Cement Grinding Plant

Bgy. Pulong Balibaguhan, Mabini, Batangas

All Holcim Philippines Inc. cement

plants have received the following

International Certifications: QMS: ISO

9001:2008, EMS: ISO 14001:2004, &

OHSMS: OHSAS 18001:2007.

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2012 CeMAP Annual Report

Lafarge Associated Companies

Lafarge Republic, Inc.

Bulacan Plant

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street

Salcedo Village, Makati City, Philippines

Contact Person: Cirilo M. Pestaño II

Vice President - Communications

Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

Website: www.lafarge.com.ph

E-mail: [email protected]

Plant Address:

Barrio Minuyan, Norzagaray, Bulacan

Products:

Brand Type

Lafarge Republic Portland Plus® Type 1P

Lafarge Rapidset® Type 1

Lafarge Republlic® Type 1(bulk) The Bulacan Plant of Lafarge Republic,

Inc. (LRI) has received international certi-

fications. QMS: ISO 9001: 2000, EMS: ISO

Lafarge Republic, Inc.

Norzagaray Plant

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street

Salcedo Village, Makati City, Philippines

Contact Person: Cirilo M. Pestaño II

Vice President - Communications

Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

Website: www.lafarge.com.ph

E-mail: [email protected]

Plant Address:

Barrio Bigte, Norzagaray, Bulacan

Products:

Brand Type

Lafarge Republic Portland Plus® Type 1P

Lafarge Rapidset® Type 1

Lafarge Republlic® Type 1(bulk)

Lafarge Type II Type II

Lafarge Type V Type V

Lafarge Portland Duo®

Lafarge Wallmaster Type N

The Norzagaray Plant of Lafarge Republic,

Inc. (LRI) has received international certifica-

tions. QMS: ISO 9001: 2000, EMS: ISO 14001:

2004, HSMS: OSHAS 18001: 2007

Page 8: 2012 CeMAP Annual Report 2012 Annual Cement Industry Reportcemap.org.ph/downloadables/PDF/cemap2012.pdf · 5 2012 CeMAP Annual Report CEMEX Philippines Group of Companies Solid Cement

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2012 CeMAP Annual Report

Lafarge Republic, Inc.

Batangas Plant

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street, Salcedo Village,

Makati City, Philippines

Contact Person: Cirilo M. Pestaño II

Vice President - Communications

Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

Website: www.lafarge.com.ph

E-mail: [email protected]

Plant Address:

Mapulo, Taysan, Batangas

Products:

Brand Type

Lafarge Republic Portland Plus® Type 1P

Lafarge Fortune® Type 1P

Lafarge Rapidset® Type 1

Lafarge Republlic® Type 1(bulk) Lafarge Republic, Inc.

Teresa Plant

Office Address: Barangay Dulumbayan, Teresa, Rizal

Contact Person: Cirilo M. Pestaño II

Vice President - Communications

Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

Website: www.lafarge.com.ph

E-mail: [email protected]

Plant Address:

Barangay Dulumbayan, Teresa, Rizal

Products:

Brand Type

Lafarge Republic Portland Plus® Type 1P

Lafarge Fortune® Type 1P

Lafarge Republlic® Type 1(bulk)

The Batangas Plant of Lafarge Republic,

Inc. (LRI) has received international certi-

fications. QMS: ISO 9001: 2000, EMS: ISO

14001: 2004, HSMS: OSHAS 18001: 2007

The Teresa Plant of Lafarge Republic, Inc.

(LRI) has received international certifica-

tions. QMS: ISO 9001: 2000, EMS: ISO

14001: 2004, HSMS: OSHAS 18001: 2007

Page 9: 2012 CeMAP Annual Report 2012 Annual Cement Industry Reportcemap.org.ph/downloadables/PDF/cemap2012.pdf · 5 2012 CeMAP Annual Report CEMEX Philippines Group of Companies Solid Cement

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2012 CeMAP Annual Report

Lafarge Iligan, Inc. / Lafarge Mindanao, Inc.

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street, Salcedo Village

Makati City, Philippines

Contact Person: Cirilo M. Pestaño II

Vice President - Communications

Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

Website: www.lafarge.com.ph

E-mail: [email protected]

Plant Address:

Barrio Kiwalan, Iligan City

Products:

Brand Type

Lafarge Republic Portland Plus® Type 1P

Lafarge Mindanao® Pozzolan Premium™ Type P

Lafarge Rapidset® Type 1

Lafarge Republlic® Type 1(bulk)

The plant of Lafarge Iligan, Inc. has

received international certifications.

QMS: ISO 9001: 2000, EMS 14001: 2004,

HSMS: OSHAS 18001:2007

Northern Cement Corporation

Office Address: 5th Floor, ECJ Condominium, Real corner Arzobispo Streets, Intramuros,

Manila City, Philippines

Contact Person: Richard Sebastian

Vice-President for Marketing

Engr. Emeterio N. Asuncion

Plant Manager

Telephone Nos.: +(63 2) 527-8281; 527-1924

Fax Nos.: +(63 2) 527-3931; 527-5422

Website: www.ncc.com.ph

E-mail: [email protected]

Plant Address:

Northern Cement Plant, Barrio Labayug,

Sison, Pangasinan

Products:

Brand Type

Northern Type I

Northern Cement Corporation, Pangasinan,

has received international certifications ISO

9001:2008, ISO 14001:2004 and ISO 18001:2007.

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2012 CeMAP Annual Report

Pacific Cement Philippines, Inc.

Office Address: 3rd Floor BMMC Building, 143 Dela Rosa corner Adelantado Sts.,

Legazpi Village, Makati City 1229, Philippines

Contact Person: Jose Ramon V. Cortes

Chairman and CEO

Ma. Luisa V. Cortes

Vice Chairman

Telephone No.: +(63 2) 887-1111; 887-1118

Fax No.: +(63 2) 887-1119

Website: www.pacemco.com

E-mail [email protected]

[email protected]

Plant Address:

·Pacific Cement Plant, Km. 11

Surigao del Norte, Philippines

Products:

Brand Type

Pacific Extra Super Type 1

Pacific Pozzolan Type P

Pacific Super Portland Plus Type 1P

Pacific Cement Philippines, Inc., whose plant is

located in Surigao City, has an Integrated Man-

agement System for Quality and Environment

which is certified to ISO 9001:2008 and ISO

14001:2004.

Taiheiyo Cement Philippines, Inc.

Office Address: 11th Floor Insular Life Cebu Business Centre, Cebu Business Park

Cebu City 6000, Philippines

Contact Person: Mr. Nilo Yap

Legal and Corporate Affairs

Environment and Safety

Senior Manager

Telephone No.: +(63 32) 230 7333

Fax No.: +(63 32) 230 7300

Website: www.taiheiyo-cement.com.ph

E-mail: [email protected]

Plant Address:

Taiheiyo Cement Philippines Inc.,

South Poblacion, San Fernando, 6018 Cebu

Products:

Brand Type

Grand Portland Type 1

Grand Premium Type 1P

Grand Pozzolan Type P

Grand Masonry Type M

Taiheiyo Cement Philippines, Inc.'s plant in San

Fernando, Cebu is internationally-certified to ISO

9001:2008 (Quality Management System), ISO

14001:2004 (Environmental Management System)

and OHSAS 18001:2007 (Occupational Health

and Safety Assessment Series).

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2012 CeMAP Annual Report

Table 1. Capacity, Production, Sales, and Consumption

of Cement (‘000 MT), 2003 - 2012

Figure 1. Total Sales and Demand Consumption of Cement

(In ’000 MT), 2003-2012

Year

Total Kiln

Capacity

Total Grinding Capacity

Total Production

Total Sales (Local Sales + Exports)

Demand Consumption

(Local sales + Imports)

2003 18,847 26,369 13,067 13,090 12,120

2004 18,847 26,369 13,057 12,991 12,184

2005 18,847 26,369 12,368 12,523 11,585

2006 18,847 26,369 12,033 12,195 11,714

2007 18,847 26,369 13,048 13,066 13,011

2008 18,847 26,369 13,369 14,674 13,217

2009 19,547 26,369 14,865 14,666 14,470

2010 19,547 25,886 15,900 15,449 15,450

2011 21,047 26,911 16,063 15,595 15,625

2012 21,047 26,911 18,907 18,356 18,395

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2012 CeMAP Annual Report

Figure 2. Total Cement Imports, 2003-2012 (in ‘000 Metric Tons)

Figure 3. Total Cement Exports, 2003-2012 (in ‘000 Metric Tons)

10 13

116

244

302

113

1 1 30 39

0

50

100

150

200

250

300

350

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Cement Imports

980

820

1,064

725

357

548

197

0 4 0 0

200

400

600

800

1,000

1,200

2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

Cement Exports

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2012 CeMAP Annual Report

Figure 4. Gross Value of Construction: Public versus Private, 2008-2012

Table 2. Gross Value of Construction, 2008-2012 (in Million Pesos at 2000 Constant Prices)

Table 3. Annual Growth Rates of Construction, 2008-2012 (in Million Pesos at 2000 Constant Prices)

Industry/ Industry Group

2008 2009

2010

2011

2012

Public 116,752 138,580 144,247 101,902 130,186

Private 294,289 279,128 346,413 368,400 393,178

Gross Value 411,041 417,708 490,660 470,302 523,363

Industry Group 2008-2009 2009-2010 2010-2011 2011-2012

Public 18.7% 4.1% -29.4% 32.4%

Private -5.2% 24.1% 6.3% 8.6%

Gross Value 1.6% 17.5% -4.1% 14.4%

Page 14: 2012 CeMAP Annual Report 2012 Annual Cement Industry Reportcemap.org.ph/downloadables/PDF/cemap2012.pdf · 5 2012 CeMAP Annual Report CEMEX Philippines Group of Companies Solid Cement

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2012 CeMAP Annual Report

Our Vision

An organization that is committed to make

the cement industry a growing and sustaina-

ble partner in nation building, by ensuring that

high quality cement is produced.

Our Mission

Promote the cement industry as:

A key partner in contributing to infrastructure

development and economic growth;

An effective advocate for all members of the

Philippine cement industry;

A responsive organization in addressing indus-

try-wide issues;

A foundation for stronger, more stable rela-

tionships among all stakeholders of the Philip-

pine cement industry.

Goals

To make the cement industry a leader in Phil-

ippine industry in four areas:

1. World-class and environment-friendly tech-

nologies and products;

2. Management Systems;

3. Corporate Social Responsibility;

4. Health and Safety.

CeMAP Office

#1 Corporal Cruz St. corner E. Rodriguez Jr. Avenue Bagong Ilog, Pasig City 1600 Philippines Telefax Nos.: +63 2 671-7585/671-7586 E-mail: [email protected]

Website: www.cemap.org.ph

CeMAP Committees

Committees Chairs

Public Policy & Legislative Roland Wijnen

Sustainable Development Don Lee

Product Standards Pedro Palomino

Knowledge Group on

Power Robert Mallillin

2012 Board of Directors

Chair: Francisco L. Viray

President: Ernesto M. Ordoñez

Treasurer: Veralynn A. Joromo

Corporate

Secretary:

Erickson L. Llaguno

Board Members:

Magdaleno Albaraccin

Ma. Allen Arbis

Paul Arcenas

Satoshi Asami

Don Lee

Robert Mallillin

Pedro Palomino

Cirilo Pestaño

Roland Wijnen

Renato Sunico