2011 annual cement industry reportcemap.org.ph/downloadables/pdf/cemap2011.pdf · 2011 annual...

CeMAP 2011 Annual Report

Cement Manufacturers Association of

the Philippines (CeMAP)

2011 Annual Cement

Industry Report

2


For 2011, the cement demand of 15.6 million tons surpassed the 2010 volume of 15.5 million tons,

setting a new record for cement demand.

In 2011, CeMAP also made these notable achievements in Sustainable Development, Product Stand-

ards, Public Policy and Legislative Advocacy, Health & Safety, and Power Generation and Distribution.

In the area of Sustainable Development, CeMAP implemented two pioneering initiatives. The first

one is the CeMAP-initiated awards for outstanding practice of sustainable development in the industry sec-

tor. This was done through the Federation of Philippine Industries (FPI) which has a membership of 38 indus-

try associations and 40 corporations. In 2011, CeMAP initiated the inclusion of industry associations and

LGUs, in addition to corporations, which were the only organizations recognized in 2010 as awardees. The

cement industry, out of the 38 industry associations under FPI, won two (2) out of four (4) outstanding

awards. These are in the areas of Waste Management and Corporate Social Responsibility. In addition, a

CeMAP member won the corporate award in the area of Waste Management while another member was the

corporation behind the LGU that won an outstanding award, also in the area of Waste Management.

The second initiative in the area of Sustainable Development was the CeMAP documentation of out-

standing practices in solid waste management of a model LGU. This is a tri-partite effort involving the govern-

ment (National Solid Waste Commission of the Department of Environment and Natural Resources), a non-

government organization (Earth Day Network), and CeMAP. The study is now used as a reference by the na-

tional government in encouraging LGUs to adopt and implement sustainable solid waste management prac-

tices in their localities. The thrust of the national government towards zero waste is possible through the

assistance of the cement industries in the co-processing of residual waste.

In the area of Product Standards, CeMAP gained the support of both the construction industry sec-

tor and the government to the need for mandatory standards not only for cement but also for concrete, as

well as inputs to concrete (e.g., fly ash). CeMAP, together with the Concrete Industry Association, succeeded

in getting the Department of Trade and Industry’s Technical Committee on Concrete to recommend that spe-

cific concrete standards be mandatory.

CeMAP also invited an ASTM expert to identify the proper use of ASTM standards. The ASTM stand-

ard currently applied in the Philippines should make it more suitable to the Philippine condition. This is done

in the USA, where ASTM, in some states, is modified and applied in different ways, depending on the individ-

PRESIDENT’S MESSAGE

3


ual state’s needs and unique environment. Similar modifications are done in Asian countries because they

different situations. In the Philippines, while this is done in the private sector projects, we are now having the

ASTM modified and accepted in public sector projects.

CeMAP is the only Proficiency Testing provider for cement laboratories in the Philippines and the

ASEAN region. In 2011, it held the 3rd Round of Cement Laboratories Proficiency Testing Scheme. A total of 26

cement laboratories (12 member laboratories, 1 private laboratory, and 13 government (DPWH) laboratories)

participated in the said program. This helps ensure that cement sold in the Philippines is of high quality and

safe for consumers.

In the area of Public Policy and Legislative Advocacy, CeMAP initiated the Industry Sector Plan. In ad-

dition, it helped formulate the “Co-Governance Policies” approved in principle by President Aquino in collabo-

ration with the Philippine Chamber of Commerce and Industry (PCCI), Federation of Philippine Industry (FPI),

and the Joint Foreign Chambers of Commerce and Industry. CeMAP continued to monitor and take action

against sub-standard local and imported cement and undervalued cement imports through FPI. This was done

by FPI in coordination with the Bureau of Customs (BOC), Bureau of Product Standards (BPS), and the Philip-

pine Product Safety and Quality Foundation (PPSQF).

In the area of Health and Safety, CeMAP intensified its promotion of the best health and safety prac-

tices in the workplace. The consolidated health and safety data of CeMAP members show global excellence on

safety performance. With a total of more than four thousand direct employees, the CeMAP members showed

a drop in the 15 Loss Time Injuries (LTI) in 2008 to 6 in 2011. The LTI frequency rate, therefore, of 1.4 in 2008

was cut in more than half to 0.6 in 2011. The number of Calendar days lost went down from 349 in 2008 to

only 42 in 2011.

In the area of Power Generation and Distribution, CeMAP discussed the Time of Use or TOU rates,

Open Access, and of Renewable Energy (hydro, geothermal, wind, solar, ocean energy) with its members. It

took position on these issues and advocated these positions with relevant government agencies.

Amidst the challenges that the cement industry is facing at present, CeMAP is looking forward to

meeting the anticipated cement demand in 2012. It will continue to make contributions to industry growth,

sustainable development, and improved product quality in 2012.

ERNESTO M. ORDOÑEZ President

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CONTENTS

1 Message from the President _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 2-3

2 Directory of CeMAP Members _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5-10

Cemex Philippines Group of Companies _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5

Solid Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5

Apo Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 5

Holcim Philippines, Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 6

Lafarge Cement Services Phillippines Companies _ _ _ _ _ _ _ _ _ 7

Republic Cement Corp. – Bulacan Plant _ _ _ _ _ _ _ _ _ _ _ _ 7

Republic Cement Corp. – Norzagaray Plant _ _ _ _ _ _ _ _ _ _ 7

Republic Cement Corp. – Batangas Plant _ _ _ _ _ _ _ _ _ _ _ 8

Republic Cement Corp. – Teresa Plant _ _ _ _ _ _ _ _ _ _ _ _ _ 8

Iligan Cement/Mindanao Portland Cement Corporation _ _ 9

Northern Cement Corporation _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 9

Pacific Cement Philippines Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10

Taiheiyo Cement Philippines Inc. _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 10

3 Tables and Figures _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11-14

Figure 1. Total Sales & Imports of Cement (2001-2011) _ _ _ _ _ _ _ _ _ _ 11

Table 1. Capacity, Production, Sales and Consumption (2001-2011) _ 11

Figure 2. Total Cement Imports (2001-2011) _ _ _ __ _ _ _ _ _ _ _ _ _ _ _ _ 12

Table 2. Total Cement Imports (2001-2011) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 12

Figure 3. Total Cement Exports (2001-2011) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13

Table 3. Total Cement Exports (2001-2011) _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 13

Figure 4. Growth Rates: Public versus Private Construction (2008-2011)_ 14

Table 4. Gross Value of Construction Investments (2008-2011) _ _ _ _ 14

Table 5. Annual Growth Rates of Construction (2008 -2011) _ _ _ _ _ _ 14

4 CeMAP Office _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

Our Vision _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

Our Mission _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

Goals _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

Board of Directors _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

Committees _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 15

5


CEMEX PHILIPPINES GROUP OF COMPANIES

Solid Cement Corporation

Office Address: 8th Floor, Petron Mega Plaza, Sen. Gil Puyat Ave., Makati City, Philippines

Plant Locations : Antipolo City, Rizal

Binangonan, Rizal

Contact Person: Ms. Erlinda Lizardo

Public Relations Manager

Telephone Nos. : +(63 2) 849-3600; 849-3700

Fax Nos.: +(63 2) 849-3619; 849-3679

Website: www.cemex.com.ph

E-mails: [email protected]

[email protected]

Products

Brand Type

Island Type 1

Apo Type 1

Rizal Type 1P

Apo Premium Type 1P

Apo Pozzolan Type P

·Palitada King Masonry

Apo Cement Corporation

Office Address: APO Cement Plant Compound, Tina-an, Naga City, Cebu

Contact Person: Ms. Erlinda Lizardo

Public Relations Manager

Telephone Nos. : +(63 2) 849-3600; 849-3700

Fax Nos.: +(63 2) 849-3619; 849-3679

Website: www.cemex.com.ph

E-mails: [email protected]

[email protected]

Products

Brand Type

Island Type 1

Apo Type 1

Rizal Type 1P

Apo Premium Type 1P

Apo Pozzolan Type P

Palitada King Masonry

CEMEX is the only eco-labeled cement

company in the Philippines. Its APO Ce-

ment Plant in Naga, Cebu has received the

International Management System Certifi-

cation including ISO 9001:2008 , ISO

14001:2004 & OHSAS 18001:2007.

Its Solid Cement Plant located in Baran-

gay San Jose, Antipolo City has received

numerous international certifications in-

cluding ISO 9001:2001, ISO 4001:2004, ISO

18001:2007 and ISO 17025.

CEMAP MEMBERS DIRECTORY

6


Holcim Philippines, Inc.

Office Address: 7th Floor, Two World Square,

Mckinley Hill, Fort Bonifacio, Taguig City

Contact Person: Ma. Socorro Prado

Vice President – Corporate

Communications

Telephone No.: +63 2 459 3333

Fax No.: +63 2 459 3444

Website: http://www.holcim.com/ph

E-mail Address: [email protected]

Plant Address:

La Union Plant

Quirino, Bacnotan, La Union

Bulacan Plant

Matictic, Norzagaray, Bulacan

Lugait Plant

Lugait, Misamis Oriental

Davao Plant

Bo. Ilang, Davao City

Products:

Brand Type

Holcim Premium Type 1

Holcim 4X (bulk) Type 1

Holcim WallRight Masonry T-S

Holcim Excel Type 1P

Holcim Super Durable Type 11

All Holcim Philippines Inc. cement

plants have received the following

International Certifications: QMS: ISO

9001:2008, EMS: ISO 14001:2004, &

HSMS: OHSAS 18001:2007.

7


LAFARGE ASSOCIATED COMPANIES

Republic Cement Corporation

Bulacan Plant

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street

Salcedo Village, Makati City, Philippines

Contact Person: Cirilo M. Pestaño II

Vice President - Communications

Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

E-mail: [email protected]

Plant Address:

Barrio Minuyan, Norzagaray, Bulacan

Products:

Brand Type

Republic Type I (bag & bulk)

Republic Type IP

Republic Type P

Republic Type II The Bulacan Plant of Republic Cement

Corporation (RCC), a Lafarge associ-

ated company has received interna-

tional certifications. QMS: ISO 9001:

2000, EMS: ISO 14001: 2004, HSMS:

OSHAS 18001: 2007


Norzagaray Plant

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street

Salcedo Village, Makati City, Philippines



Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678


Plant Address:

Barrio Bigte, Norzagaray, Bulacan

Products:

Brand Type

Republic Type I (bag & bulk)

Republic Type IP

The Norzagaray Plant of Republic Cement

Corporation (RCC), a Lafarge associated

company has received international certifi-

cations. QMS: ISO 9001: 2000, EMS: ISO 14001:

2004, HSMS: OSHAS 18001: 2007

8



Batangas Plant

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street, Salcedo Village,

Makati City, Philippines



Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678


Plant Address:

Mapulo, Taysan, Batangas

Products:

Brand Type

Fortune Type I (bag & bulk)

Fortune Type 1P


Teresa Plant

Office Address: Barangay Dulumbayan, Teresa, Rizal



Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678

E-mail: [email protected] Plant Address:

Barangay Dulumbayan, Teresa, Rizal

Products:

Brand Type

Republic Type IP

Republic Type 1 (bulk)

The Batangas Plant of Republic Cement

Corporation (RCC), a Lafarge associated

company has received international certifi-

cations. QMS: ISO 9001: 2000, EMS: ISO

14001: 2004, HSMS: OSHAS 18001: 2007

The Teresa Plant of Republic Cement Cor-

poration (RCC), a Lafarge associated

company has received international certi-

fications. QMS: ISO 9001: 2000, EMS: ISO

14001: 2004, HSMS: OSHAS 18001: 2007

9


Iligan Cement Corporation/ Mindanao Portland Cement

Corporation

Office Address: 25th Floor, Salcedo Tower, 169 H. V. Dela Costa Street, Salcedo Village

Makati City, Philippines



Telephone No.: +(63 2) 885-4599 / 238-9881

Fax No.: +(63 2) 815-2668 / 815-2678


Plant Address:

Barrio Kiwalan, Iligan City

Products:

Brand Type

Mindanao Type I

Mindanao Type IP

Mindanao Type P

The plant of Iligan Cement Corporation

(ICC), a Lafarge associated company

has received international certifiac-

tiobns. QMS: ISO 9001: 2000, EMS 14001:

2004, HSMS: OSHAS 18001:2007

Northern Cement Corporation

Office Address: 5th Floor, ECJ Condominium, Real corner Arzobispo Streets, Intramuros,

Manila City, Philippines

Contact Person: Richard Sebastian

Vice-President for Marketing

Telephone Nos.: +(63 2) 527-8281; 527-1924

Fax Nos.: +(63 2) 527-3931; 527-5422


Plant Address:

Northern Cement Plant, Barrio Labayug,

Sison, Pangasinan

Products:

Brand Type

Northern Type I

Northern Cement Corporation, Pangasinan,

(4,000 TPD) has received international certi-

fications ISO 9002:1994, ISO 9001:2000, ISO

14001:2004 and OHSAS 18001:1999

10


Pacific Cement Philippines, Inc.

Office Address: 3rd Floor BMMC Building, 143 Dela Rosa corner Adelantado Sts.,

Legazpi Village, Makati City 1229, Philippines

Contact Person: Jose Ramon V. Cortes

Chairman and CEO

Ma. Luisa V. Cortes

Vice Chairman

Telephone No.: +(63 2) 887-1111; 887-1118

Fax No.: +(63 2) 887-1119

Website: www.pacemco.com

E-mail [email protected]

[email protected]

Plant Address:

·Pacific Cement Plant, Km. 11

Surigao del Norte, Philippines

Products:

Brand Type

Pacific Extra Super Type 1

Pacific Pozzolan Type P

Pacific Super Portland Plus Type 1P

Pacific Cement Philippines, Inc., whose plant is

located in Surigao City, has a design capacity

of 850 TPD clinker production and cement pro-

duction capacity of 300,000 TPA. The compa-

ny’s Integrated Management System for Quality

and Environment is certified to ISO 9001:2008

and ISO 14001:2004.

Taiheiyo Cement Philippines, Inc.

Office Address: 11th Floor Insular Life Cebu Business Centre, Cebu Business Park

Cebu City 6000, Philippines

Contact Person: Mr. Nilo Yap

Environment and Safety Dept.

Senior Manager

Telephone No.: +(63 32) 230 7333

Fax No.: +(63 32) 230 7300

Website: www.taiheiyo-cement.com.ph


Plant Address:

Taiheiyo Cement Philippines Inc.,

South Poblacion, San Fernando, 6018 Cebu

Products:

Brand Type

Grand Portland Type 1

Grand Premium Type 1P

Grand Pozzolan Type P

Grand Masonry Type M

TAIHEIYO CEMENT PHILIPPINES, INC.'s plant in

San Fernando, Cebu is internationally-certified

to ISO 9001:2008 (Quality Management Sys-

tem), ISO 14001:2004 (Environmental Manage-

ment System) and OHSAS 18001:2007

(Occupational Health and Safety Assessment

Series). All these are affirmations of the com-

pany's commitment to quality, productivity,

efficiency, environmental protection and em-

ployees' health and safety.

11


Table 1. Capacity, Production, Sales, and Consumption of Cement (‘000 MT),

2001-2011

Year

Total Kiln

Capacity

Total Grinding Capacity

Total

Production

Total Sales

Demand Consumption

(Local sales + Imports)

2001 18,847 26,369 11,378 11,345 11,714

2002 18,847 26,369 13,397 13,298 12,601

2003 18,847 26,369 13,067 13,090 12,120

2004 18,847 26,369 13,057 12,991 12,184

2005 18,847 26,369 12,368 12,523 11,585

2006 18,847 26,369 12,033 12,195 11,714

2007 18,847 26,369 13,048 13,066 13,011

2008 18,847 26,369 13,369 14,674 13,217

2009 19,547 26,369 14,865 14,666 14,469

2010 19,547 25,886 15,900 15,449 15,450

2011 21,047 26,911 16,063 15,595 15,625

Consumption: Domestic Sales plus Imports

Figure 1. Total Sales and Imports of Cement (’000 MT), 2001-2011

12


Figure 2. Total Cement Imports, 2001-2011 (in Metric Tons)

Origin 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Taiwan 662,200 - - - - - -

Indone-sia

1,260,080 144,000 - - - - - - -

Japan 305,900 161,600 9,700 12,705 116,302 230,750 254,800 99,000

China 5,000 - - - - 12,945 47,203 14,301 26 30,000

Mexico - - - - - - - - -

Vietnam 550

Others (6)

- 32,000 - - - - 1,000

TOTAL 2,233,180 337,600 9,700 12,705 116,302 243,695 302,003 113,301 1,000 576 30,000

Table 2. Total Cement Imports, 2001-2011 (in Metric Tons)

13


Figure 3. Total Cement Exports, 2001-2011 (in Metric Tons)

Table 3. Total Cement Exports, 2001-2011 (in Metric Tons)

Origin 2001 2002 2003 2004 2005 2006

2007

2008

2009 2010 2011

Taiwan 830,048 122,946 134,031 - - - - - 546

USA 379,769 226,064 244,800 295,976 281,586 - - 100,956 43,500

Nigeria 215,287 176,000 174,928 133,344 387,188 - 133,817 - 90,500

Singapore 129,902 27,000 - - - - - 1,208 906

Mauritius - 27,500 190,772 189,045 236,074 385,187 35,559 113,111

Others (6) 308,981 455,131 235,902 201,209 149,136 339,364 187,195 332,979 61,193 338,000 331,000

TOTAL 1,863,987 1,034,641 980,433 819,574 1,053,984 724,551 356,571 548,254 196,645 338,000 331,000

14


Figure 4. Growth Rates: Public versus Private Construction, 2008-2011

Table 4. Gross Value of Construction Investments, 2008-2011

(in Million Pesos at Constant Prices)

Table 5. Annual Growth Rates of Construction, 2008-2011

(in Million Pesos at Constant Prices)

Source: National Statistical Coordination Board (NCSB) Report as of January 2011

Industry/ Industry Group

2008 2009

2010

2011

Public 116,752 138,580 144,247 101,902

Private 294,289 279,128 346,413 368,400

Gross Value 411,041 417,708 490,660 470,302

Industry Group 2008-2009 2009-2010 2010-2011

Public 18.7% 4.1% -29.4%

Private -5.2% 24.1% 6.3%

Gross Value 1.6% 17.5% -4.1%

15


Our Vision

An organization that is committed to make

the cement industry a growing and sustaina-

ble partner in nation building, by ensuring that

high quality cement is produced.

Our Mission

Promote the cement industry as:

A key partner in contributing to infrastructure

development and economic growth;

An effective advocate for all members of the

Philippine cement industry;

A responsive organization in addressing indus-

try-wide issues;

A foundation for stronger, more stable rela-

tionships among all stakeholders of the Philip-

pine cement industry.

Goals

To make the cement industry a leader in Phil-

ippine industry in four areas:

1. World-class and environment-friendly tech-

nologies and products;

2. Management Systems;

3. Corporate Social Responsibility;

4. Health and Safety.

CeMAP Office

01 Corporal Cruz St. corner E. Rodri-

guez Jr. Avenue, Bagong Ilog, Pasig

City 1600 Philippines

Telefax Nos.: +(63 2) 671-7585, 671-75-

86


Website: www.cemap.org.ph

CeMAP Committees

Committees Chairs

Public Policy and External

Relations

Pedro Palomino

Sustainable Development Don Lee

Product Standards Roland Wijnen

Knowledge Group on

Power Robert Mallillin

Board of Directors 2010

Chair: Francisco L. Viray

President: Ernesto M. Ordoñez

Treasurer: Veralynn A. Joromo

Corporate

Secretary:

Vicente B. Castillo III

Board

Members:

Magdaleno Albaraccin

Ma. Allen Arbis

Paul Arcenas

Satoshi Asami

Don Lee

Robert Mallillin

Pedro Palomino

Cirilo Pestaño

Renato Sunico

Roland Wijnen

mailto:[email protected]

http://www.cemap.org.ph

2011 annual cement industry reportcemap.org.ph/downloadables/pdf/cemap2011.pdf · 2011 annual...

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