2 solidworks basics

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  • 8/19/2019 2 SolidWorks Basics

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    Introduction to Solid Modeling

    Using SolidWorks

    Camper model

    by Ken FernalldCAD/Fab 2 - Intro to Solid Modeling     2

    SolidWorks On-Line

    Tutorials• A good place to start

    • Each lesson takes~30 min.

    I use Help

    a lot!

    CAD/Fab 2 - Intro to Solid Modeling    3

    Sketches

    • 2D – On a standard view plane

    • Front, top, right

     – On a planar face of a part that was previouslyconstructed

    • Look for face selection icon:

    • Can filter for entity type to select:

     – On an inserted reference plane

    • 3D

    CAD/Fab 2 - Intro to Solid Modeling    4

    Reference PlanesHint

    Rename planes

    to be more

    descriptive than

    “Plane1”, etc.

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    CAD/Fab 2 - Intro to Solid Modeling    5

    More Reference Planes

    Toggle planes

    on or off for

    clarity

    CAD/Fab 2 - Intro to Solid Modeling    6 

    Sketch Tips

    Locate sketch with respect to originExtra step to move later 

    Using Symmetry

    to Model Pulley

    CAD/Fab 2 - Intro to Solid Modeling 

    1. Sketch approximate

    half shape

    2. Dimension

    entities

    3. Mirror entities about

    vertical centerline

    CAD/Fab 2 - Intro to Solid Modeling    8

    Sketch Mirror Tools

    • Mirror  – Mirrors existing entities about reference line

    • Dynamic Mirror  – Mirrors future entities about reference line

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    Mirror Features on Pipe T

    CAD/Fab 2 - Intro to Solid Modeling     9

    1. Model upper half

    of pipe 2. Mirror features about

    top plane

    Hint:

    Rename

    features

    as you

    build them

    CAD/Fab 2 - Intro to Solid Modeling    10

    Convert Entities

    Converts existing entities into sketch plane

    Sketch

    plane

    Extrude entitity

    Edge projected onto sketch plane

    CAD/Fab 2 - Intro to Solid Modeling    11

    1. If you can buy it – don’t make it!

    2. If you can download it

     – don’t model it!

    Carlson’s Laws ofMechanical Design

    Sprocket

    CAD/Fab 2 - Intro to Solid Modeling    12

    Third Party SoftwareSoftware is available from other vendors for

    commonly used mechanical components

    e.g. GearTrax can mo

    del:

    • Spur gears

    • Helical gears• Bevel gears• Worm gears• Sprockets• Gear pulleys• V-belt pulleys

    Bevel gears

    GearTrax is available on ITLL

    computers

    (click on Camnetics)

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    CAD/Fab 2 - Intro to Solid Modeling    13

     Analagous to broaching 

    a keyway

    Extruded Cut

    CAD/Fab 2 - Intro to Solid Modeling    14

    Revolved Cut

     Analagous to

    turning  in a lathe

    CAD/Fab 2 - Intro to Solid Modeling    15

    Profile Path:

    3D Sketch Curve

    Sweep Following 3D Sketch

    CAD/Fab 2 - Intro to Solid Modeling    16 

    Capitalize on Symmetry

    Second half mirrored

    about right plane

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    CAD/Fab 2 - Intro to Solid Modeling    17 

    Loft Feature

    Profile 1

    Profile 2

    Guide curve 1

    Guide curve 2

    Solid Loft

    CAD/Fab 2 - Intro to Solid Modeling    18

    Complex Lofts

    Lofts may have multiple profiles

    and multiple guide curves

    Cessna 206G airplane body

    Jacob Mallett

    Take advantage of symmetry –

    Half body mirrored about center

    plane to form complete body

    CAD/Fab 2 - Intro to Solid Modeling    19

    Extruding Solid ObjectsIn order of increasing capability/complexity

    • Boss-extrude –  Constant cross-section

     –  Single direction ( ┴ sketch

     plane)• Sweep

     –  Constant cross-section

     –  Single 3D guide curve

    • Loft –  Varying cross-section

     –  Multiple 3D guide curves

     All of these features can create cuts

    CAD/Fab 2 - Intro to Solid Modeling    20

    Shell Feature• Useful for injection molded plastic parts

    1. Model

    as solid

    2. Cut in

    half 

    4. Add ribs,

    swept cuts

    3. Shell

    out half 

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    CAD/Fab 2 - Intro to Solid Modeling    21

    Deform Features

    Flex

    Twist

    CAD/Fab 2 - Intro to Solid Modeling    22

    Patterns

    Linear or circular patterns simplify creation of

    multiple features

    Circular Pattern

    CAD/Fab 2 - Intro to Solid Modeling    23

    Linear Pattern

    Can pattern in two

    orthogonal directions

    CAD/Fab 2 - Intro to Solid Modeling    24

    Buildin

    g a Complex Model

    2. Mirror about center plane

    3. Linear pattern 125X

    4. Add remaining features

    1. Model half groove

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    CAD/Fab 2 - Intro to Solid Modeling    25

    Sheet Metal Parts

    Unfolded flat pattern

    Final part

    Fold lines

    Corner 

    cutouts

    CAD/Fab 2 - Intro to Solid Modeling    26 

    Sheet Metal Bends Increase Stiffness

    Bending up the edges of this thin

    plate a small amount increases its

    bending stiffness nearly 7 times

    CAD/Fab 2 - Intro to Solid Modeling    27 

    Measurement• Section properties

    Area, centroid location, area moment of inertia

    CAD/Fab 2 - Intro to Solid Modeling    28

    Measurement• Volume, mass properties

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    CAD/Fab 2 - Intro to Solid Modeling    29

    Configurations

    • Allows the creation of “families” of parts

    Use Design Tables to

    control configuration

    dimensions

    CAD/Fab 2 - Intro to Solid Modeling    30

    Equations

    rib

    angle

    wedge angle

    Relationship is maintained

    as angle changes

    Rename dimensions to

    make equations make

    sense later!

    CAD/Fab Orthographic Projection    31

    From the annual SolidWorks student contestSolidWorks Example

    Binoculars

    F „01 1st place