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    Introduction to Solid Modeling

    Using SolidWorks

    Camper modelby Ken Fernalld

    SolidWorks On-Line

    Tutorials A good place to start

    ~30 min.

    I use Helpa lot!

    CAD/Fab 2 - Intro to Solid Modeling 2

    Sketches

    2D

    On a standard view plane

    Front, top, right

    On a planarface of a part that was previously

    constructed Look for face selection icon:

    Canfilterfor entity type to select:

    CAD/Fab 2 - Intro to Solid Modeling 3

    On an inserted reference plane

    3D

    Reference PlanesHint

    Rename planesto be more

    descriptive than

    Plane1, etc.

    CAD/Fab 2 - Intro to Solid Modeling 4

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    More Reference PlanesToggle planeson or off for

    clarity

    CAD/Fab 2 - Intro to Solid Modeling 5

    Sketch Tips

    Locate sketch with respect to originExtra step to move later

    CAD/Fab 2 - Intro to Solid Modeling 6

    Using Symmetry

    to Model Pulley

    CAD/Fab 2 - Intro to Solid Modeling

    7

    1. Sketch approximatehalf shape

    2. Dimensionentities

    3. Mirror entities aboutvertical centerline

    Sketch Mirror Tools

    Mirror

    Mirrors existing entities about reference line

    Dynamic Mirror

    Mirrors uture entities about reference line

    CAD/Fab 2 - Intro to Solid Modeling 8

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    Convert Entities

    Converts existing entities into sketch plane

    ge pro ec e on o s e c p ane

    CAD/Fab 2 - Intro to Solid Modeling 9

    Sketchplane

    Extrude entitity

    Carlsons Laws of

    Mechanical Design

    1. If you can buy it

    dont make it!

    2. If you can download it

    dont model it!

    CAD/Fab 2 - Intro to Solid Modeling 10

    Sprocket

    Third Party SoftwareSoftware is available from other vendors for

    commonly used mechanical components

    . .

    Spur gears

    Helical gears

    Bevel gears Worm gears

    Sprockets

    Gear ulle s

    CAD/Fab 2 - Intro to Solid Modeling 11

    V-belt pulleys

    Bevel gearsGearTrax is available on ITLL

    computers(click on Camnetics)

    Extruded Cut

    CAD/Fab 2 - Intro to Solid Modeling 12

    Analagous to broaching

    a keyway

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    Revolved Cut

    Analagous toturningin a lathe

    CAD/Fab 2 - Intro to Solid Modeling 13

    Sweep Following 3D Sketch

    a :3D Sketch Curve

    CAD/Fab 2 - Intro to Solid Modeling 14

    Capitalize on Symmetry

    CAD/Fab 2 - Intro to Solid Modeling 15

    Second half mirroredabout right plane

    Loft Feature

    Profile 2

    Guide curve 1

    Guide curve 2

    CAD/Fab 2 - Intro to Solid Modeling 16

    Profile 1Solid Loft

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    Complex Lofts

    Lofts may have multiple profilesand multiple guide curves

    CAD/Fab 2 - Intro to Solid Modeling 17

    Cessna 206G airplane bodyJacob Mallett

    Take advantage of symmetry Half body mirrored about centerplane to form complete body

    Extruding Solid Objects

    In order of increasing capability/complexity

    Boss-extrude

    Constant cross-section

    Single direction (sketch

    plane)

    Sweep

    Constant cross-section

    Single 3D guide curve

    Loft

    CAD/Fab 2 - Intro to Solid Modeling 18

    Varying cross-section

    Multiple 3D guide curves

    All of these features can create cuts

    Shell Feature Useful for injection molded plastic parts

    CAD/Fab 2 - Intro to Solid Modeling 19

    1. Modelas solid

    2. Cut inhalf

    4. Add ribs,swept cuts

    3. Shellout half

    Deform Features

    Flex

    CAD/Fab 2 - Intro to Solid Modeling 20

    Twist

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    Patterns

    Linear or circular patterns simplify creation of

    multiple features

    CAD/Fab 2 - Intro to Solid Modeling 21

    Circular Pattern

    Linear Pattern

    CAD/Fab 2 - Intro to Solid Modeling 22

    Can pattern in twoorthogonal directions

    Building a Complex Model1. Model half groove

    CAD/Fab 2 - Intro to Solid Modeling 23

    2. Mirror about center plane3. Linear pattern 125X4. Add remaining features

    Sheet Metal Parts

    Final part

    Fold lines

    CAD/Fab 2 - Intro to Solid Modeling 24

    Unfolded flat pattern

    Cornercutouts

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    Sheet Metal Bends Increase Stiffness

    Bending up the edges of this thinplate a small amount increases itsbending stiffness nearly 7 times

    CAD/Fab 2 - Intro to Solid Modeling 25

    Measurement Section propertiesArea, centroid location, area moment of inertia

    CAD/Fab 2 - Intro to Solid Modeling 26

    Measurement Volume, mass properties

    CAD/Fab 2 - Intro to Solid Modeling 27

    Configurations

    Allows the creation of families of parts

    CAD/Fab 2 - Intro to Solid Modeling 28

    control configuration

    dimensions

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    Equations

    Rename dimensions to

    ribangle

    wedge angle ma e equa ons ma esense later!

    CAD/Fab 2 - Intro to Solid Modeling 29

    Relationship is maintainedas angle changes

    From the annual SolidWorks student contest

    SolidWorks Example

    CAD/Fab Orthographic Projection 30

    BinocularsF 01 1st place