2-case studies

11
Maintenance European Benchmarking Maintenance Models - RCM - KZMG - Integration Model - TPM - Methods to - Introducing CMMS Intro To Lean Lean Toolbox VSM Case Studies Intro to VSM VSM Workshop Compiled By: Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech MTECH.- Mech. Engineering © All Rights Reserved 2009 1/11 Welcome & Intro Lean in Action VSM Current State VSM Future State Lean Reinforce Future State Reinforce Current State Reinforce Value Stream Mapping Case Studies VSM Case Studies Furnace Manufacturing

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Page 1: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

1/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Value Stream Mapping

Case Studies

VSM Case Studies

Furnace

Manufacturing

Page 2: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

2/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

VSM Case Studies

Furnace

Value Stream Mapping

Page 3: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

3/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

VSM Case Studies

Manufacturing

Value Stream Mapping

Page 4: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

4/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Page 5: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

5/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Page 6: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

6/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Page 7: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

7/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Page 8: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

8/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Page 9: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

9/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

Page 10: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

10/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce

4.5598

4.0234

0.80467

0.0022 0.00180

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

V (

m/m

in)

Types

Animal vs. Product Velocity

Production Velocity Comparison, Value & Failure Portions

A B B C D

Page 11: 2-Case Studies

Development of Maintenance

European

Maintenance Std.

Benchmarking

Maintenance Models

- RCM

- KZMG

- Integration Model

- TPM

- Methods to

Optimisation

- Introducing CMMS

Intro To Lean

Lean Toolbox

VSM Case Studies

Intro to VSM

VSM Workshop

Compiled By:

Rudolf Schenker PMP Pr.Tech.Eng., Reg.Eng.Tech

MTECH.- Mech. Engineering

© All Rights Reserved 2009

11/11

Welcome & Intro

Lean in Action

VSM Current State

VSM Future State

Lean Reinforce

Future State Reinforce

Current State Reinforce