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Litho'd in Canada 1980 OPERATOR'S MANUAL

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Page 1: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

Litho'd in Canada

1980OPERATOR'S

MANUAL

Page 2: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

model

V.I.N.

purchase date _

warranty expiry date

DEALER IMPRINT AREA

MOTO-SKIFUTURASPIRITNUVIKMIRAGESUPER SONICULTRA SONIC

TECHNICAL INFORMATION CENTREAFTER SALES SERVICE DEPARTMENTBOMBARDIER LIMITEDVALCOURT, QUEBECCANADA, JOE2LO

The following are trademarks of Bom­bardier Limited.BOMBARDIER EVERESTSKI-DOO CITATIONALPINE OLYMPIQUEBLIZZARD T'NTCARRY-BOOSEELANELITEGRAND PRIX SPECIAL

Page 3: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

INDEX

FOREWORD 2

SAFETY IN MAINTENANCE 3CONTROLs/INSTRUMENTSThrottle control lever, brake control lever, ignition switch, headlamp dimmerswitch, emergency cut-out switch, tether cut-out switch, rewind starter handle,primer, tachometer, temperature gauge, adjustable steering handle, speedom-eter, cab opening, tool compartment, fuel gauge 4

BREAK..IN PERIOD10-hour inspection, inspection checklist 7

FUEL MIXINGRecommended gasoline, recommended oil, fuel mixture ratio, fuel mixing pro-cedure 9

PRE-START CHECKCheck points. . . . . . . . . . . . .. . 10

STARTING PROCEDUREManual starting, emergency starting 11

LUBRICATIONFrequency, belt guard removal, drive belt removal, steering mechanism, chain-case oil level, rotary valve system 12MAINTENANCESpark plugs, suspension condition, track condition, suspension adjustment, car­buretor, drive belt, steering mechanism, drive pulley, brake, steering adjustment,cooling system, engine head nuts, engine mount nuts, exhaust system, vehiclegeneral inspection, headlamp beam aiming, bulb replacement 13

STORAGECooling system, track, slide suspension, ski assembly, controls, chaincase, fueltank, carburetors, cylinder lubrication, drive pulley, chassis, general inspection 19

PRE-SEASON PREPARATIONPre-season preparation chart 23

TROUBLE SHOOTING GUIDE 24TOOLS 28SPECIFICATIONS 27WIRING DIAGRAM 29S.I. METRIC INFORMATION GUIDE 30THE 1980 uLIMITED WARRANTY" . . 31OFTEN ASKED QUESTIONS 35LISTING OF AREA DISTRIBUTORS. .. . 37HOW TO IDENTIFY YOUR SNOWMOBILE . . . .. . 38CHANGE OF ADDRESS OR OWNERSHIP 39

Page 4: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

FOREWORD

CONGRATULATIONS ... You are nowthe proud owner of a new 1980 Bom­bardier snowmobile. This vehicle is theresult of incomparable teamwork be­tween Bombardier designers, engi­neers and technicians. Consequently,this vehicle is designed and engineeredwith safety, handling, comfort andquietness in mind.

The Operator Manual and the Snow­mobile Safety handbook have beenprepared to acquaint the owner / oper­ator of a new snowmobile with the var­ious vehicle controls maintenance andsafe operating instructions.Each is indispensable for the properuse of the product, and should be keptwith the vehicle at all times.Should you have any questions per­taining to the warranty and its applica­tion, please consult the "Often AskedQuestion" section of this manual, oryour selling dealer.

This manual emphasizes particular in­formation denoted by the followingsymbols and wording.

...WARNING: Identifies an instruc­T tion which, if not followed, couldcause personal injury..., CAUTION: Denotes an instruc­~ tion which, if not followed, could

severely damage vehicle components.

O NOTE: Indicates supplementaryinformation needed to fully com­

plete an instruction.

Although the mere reading of such in­formation does not eliminate the haz­ard, your understanding of the infor­mation will promote its correct use.

Ride safe and have fun.

Recreational Products GroupBombardier Limited,Valcourt, Quebec, Canada, JOE 2LO

PLEASEENSURE YOUR WARRANTY BY REGISTERING YOURSNOWMOBILE THROUGH YOUR DEALER, AT THE COM­PANY.

2

Page 5: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

SAFETY IN MAINTENANCE

Observe the followingprecautions:• Throttle mechanism should be

checked for free movement beforestarting engine.

• Engine should be running only whenpulley guard is secured in place.

• Never run engine without drive beltinstalled. Running an unloaded en­gine can prove to be dangerous.

• Never run engine when the track ofthe vehicle is raised off the ground.

• It can be dangerous to run enginewith the cab opened.

• Since engine cooling is fully in ef­fect only when the vehicle is in mo­tion and driven on snow, it is notrecommended that you allow theengine to idle for move than briefperiods and/or you drive the vehicleon icy surface. Prolonged idlingand/or continuous driving on icemay cause engine damage.

• Gasoline is flammable and explosiveunder certain conditions. Alwaysperform procedures in a well ventila­ted area. Do not smoke or allowopen flames or sparks in the vicinity.If gasoline fumes are noticed whiledriving, the cause should be deter­mined and corrected without delay.

• Your snowmobile is not designed tobe operated on public streets, roador highways. In most States andProvinces, it is considered 'an illegaloperation.

• Maintain vour vehicle in top mecha­nical condition at all times.

• Your snowmobile is not designed tobe driven or operated on black top,bare earth, or other abrasive sur­faces. On such surfaces abnormaland excessive wear of critical partsis inevitable.

• Only perform procedures as detailedin this manual. Unless otherwisespecified, engine should be turnedOFF for all lubrication and mainte­nance procedures.

• Installation of other than " stock"e­quiprnent, including ski-spreaders,bumpers, pack racks, etc., couldseverely affect the stability and safe­ty of your vehicle. Avoid adding onaccessories that alter the basic ve­hicle configuration.

• When removing coolant tank cap,first place a cloth over cap then turncap to its first step to release pres­sure. Never drain or refill the coolingsystem when engine is hot.

• The snowmobile engine can bestopped by activating the emergen­cy cut-out switch, tether switch orby turning off the key.

• This vehicle is designed for thedriver only. No provisions have beenmade for a passenger.

Please read and understand all otherwarnings contained elsewhere.

THIS MANUAL SHOULD REMAIN WITH THE VEHICLE ATTHE TIME OF RESALE.

3

Page 6: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

CONTROLSIINSTRUMENTS

B

60 ©

t o© (OJr;::::-,

G

E

A

AJ Throttle Control LeverBj Brake Control LeverC) Ignition/Light SwitchD) Head/amp Dimmer SwitchEJ Emergency Cut-Out SwitchFJ Manual Starter Handle

A) Throttle Control LeverLocated on right side of handlebar.When compressed, it controls the en­gine speed and the engagement of thetransmission. When released, enginespeed returns automatically to idle.

B) Brake Control LeverLocated on the left side of handlebar.When compressed, the brake is ap­plied. When released, it automaticallyreturns to its original position. Brakingeffect is proportionate to the pressureapplied on the lever.

4

G) PrimerH) SpeedometerI) Tether Cut-Out SwitchJ) TachometerK) Coolant Temperature GaugeLJ Adjustable Steering Handle

C) Ignition/Light Switch

OFF

.."..ON

Key operated, 2 position switch. Tostart engine, first turn key clockwise toON position. To stop engine, turn keycounter-clockwise to OFF position.

The lights are automatically ON when­ever the engine is funning.

Page 7: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

D) Headlamp Dimmer SwitchThe dimmer switch, located on leftside of handlebar I allows correct selec­tion of headlamp beam. To obtain highor low beam simply depress switch.

E) Emergency Cut-Out SwitchA push button switch located on rightside of handlebar. To stop the enginein an emergency, press button downinto lower position.

Before re-starting engine always de­press button into released upper posi­tion. The driver of this vehicle shouldfamiliarize himself with the function ofthis device by using it several times onfirst outing, thereby being mentallyprepared for emergency situations re­quiring its use...... WARNING: If the button has..... been used in an emergency situa­tion the source of malfunction shouldbe determined and corrected before re­starting engine.

F) Manual Starter HandleAuto rewind type located on right handside of vehicle. To engage mechanism,pull handle.

G) PrimerA push-pull button. Pull and push but­ton (2-3 times) to activate primer. Theprimer should always be used for coldengine starts. After engine is warmhowever, it is not necessary to useprimer when starting.

H) SpeedometerThe speedometer is Hnked directly tothe drive axle. Direct-reading dial indi­cates the speed of the vehicle. Odom­eter records the total distance travelled.

I) Tether Cut-Out SwitchAttach tether cord to wrist or otherconvenient location then snap tethercut-out cap over receptacle beforestarting engine.

If emergency engine "shut-off" is re­quired completely pull cap from safetyswitch and engine power will be auto­matically shut " off " .

O NOTE: The cap must be installedon the safety switch at all times

in order to operate the vehicle.

..... WARNING: If the switch is used

..... in an emergency situation thesource of malfunction should be deter­mined and corrected before restartingengine.

J) TachometerThe tachometer registers the impulsesof magneto. Direct-reading dial indica­tes, in thousands, the number of revo­lutions per minute (RPM) of the en­gine..., CAUTION: The tachometer is... protected by a fuse. If tachome­

ter stops operating, check fuse condi­tion and if necessary, replace. The fuseis 0.1 amp. Do not use a higher ratedfuse as this can cause severe damageto the tachometer.

K) Temperature GaugeThe gauge indicates engine coolanttemperature. Normal operating tem­perature is between 50° to 80a C (120°to 1800 F), (coolant temperature canvary depending on driving and snowconditions). However, should thepointer of the temperature gaugetouch the red zone, reduce speed andrun vehicle in loose snow or stop en­gine immediately.

..... WARNING: Before removing the

..... cap always release the pressureby placing a cloth over the cap and bypartially unscrewing it (first step). Ifthis is disregarded loss of fluid and pos­sibility of severe burns could occur.

5

Page 8: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

Adjustable Steering Handle- Loosen the four (4) retaining screws.

- Adjust the handle to the desired po-sition .

..&. WARNING: Do not adjust too

... high as the brake lever may con­tact the windshield when turning.

Lock the steering in place by tight­ening the four (4) retaining screwsto 26 N-m (19 ft-lbs),

Cab OpeningPull down the latch to unhook the cabfrom the anchor.

O NOTE: Always lift cab gently upuntil stopped by restraining de­

vice .

..&. WARNING: It is dangerous to

... run an engine with the cab openor removed. Personal injury couldresult.

.. CAUTION: Prior to re-securing... the cab latch, position the bot­

tom edge of the cab into the cab guidelocated on each side of the frame.

Cab guide

6

ToolBoxLocated under the cab. To gain access,tilt cab. Ideal location for spare plugs,belt, rope, etc.

Fuel GaugeThe fuel gauge is located on the leftside of the fuel tank. The gauge func­tions on the principle of communicat­ing vessels, so the fuel level inside thetank is directly related with the level in­dicated on the gauge.

..&. WARNING: Never use a lit match

... or open flame to check fuel level.

Page 9: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

BREAK-IN PERIOD

With Bombardier-Rotax snowmobileengines, a break-in period is requiredbefore running the vehicle at full throt­tle. Engine's manufacturer recommen­dation is 10 to 15 operating hours. Dur­ing this period, a richer mixture isneeded (i.e, 40 parts of gas for 1 part of50/1 Bombardier oil). Maximum throt­tle should not exceed 3/4, however,brief full acceleration and speed varia­tions contribute to a good break-in.Continued wide open throttle accelera­tions, prolonged cruising spe~ds, andlugging are detrimental dunng thebreak-in period.

1G-Hour InspectionAs with any precision piece of mechan­ical equipement, we suggest,that alterthe first 10 hours of operation or 30days after the purchase, whichevercomes first, that your vehicle be check­ed by your dealer. This inspection willgive you the opportunity to discuss theunanswered questions you mat haveencountered during the first hours ofoperation. Remember that it is easierto remedy at this time than ~o allow ,thesnowmobile to operate until a possiblefailure occurs.

The 10 hours inspection is at the ex­pense of the vehicle owner.

7

Page 10: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

10-HOUR INSPECTION CHECK LIST JEngine timing

Spark plug(s) condition

Carburetor adjustment

Engine head nuts

Engine mount nuts

Muffler attachment

Chaincase oil level

Engine coolant level

Rotary valve reservoir oil level

Brake operation and lining condition

Ski ~Iignment (runner condition)

Pulley alignment and drive belt condition

Track condition, tension and alignment

Lubrication (steering)

Electrical wiring (loose connections, stripped wires, damaged insulation), tighten all loosebolts, nuts and linkage

Operation of lighting system (HI/ LO beam, brake light, etc.l, test operation of emergencycut-out switch, tether cut-out switch

We recommend that you have your dealer sign this inspection.

8

Date of 10 hour inspection Dealer signature

Page 11: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

FUEL MIXING

Oil must be added to the gasoline inpre-measured amounts then both oiland gasoline should be thoroughlymixed together before fueling the tank.

Recommended GasolineThe correct gasoline is regular gasolineavailable from all service stations..., CAUTION: Never experiment... with different fuel or fuel ratios.

Never use naphtha, methanol or similarproducts.

Recommended OilUse concentrated Bombardier snow­mobile oil available from your dealer.This type of oil has specially formu­lated oil bases to meet the lubricationrequirements of the Bombardier-Rotaxengine.

If Bombardier snowmobile oil is un­available substitute with a high-quality2 cycle snowmobile oil. The oil/gasmix must meet the vehicle require­ments. See oil manufacturer re-com­mendations on the container .

.., CAUTION: Never use outboard... or straight mineral oils.

Fuel Mixture RatioThe importance of using the correctfuel mixture cannot be overstressed.An incorrect fuel ratio results in seriousengine damage. Recommended fuelratio is 50/1. (40/1 during brake inperiod) .

SI Measure500 mL oil to 25 liters = 50/1.

Imperial Measure1 can 16 02 oil to 5 Imp. gals = 50/1.

or

1 can 500 mL oil to 5 1/2 Imp. gals50/1.

U.S. Measure1 can 12 02 oil to 5 U.S. gals = 50/1.

O NOTE: To facilitate fuel mixing oilshould be kept at room tempera­

ture.

Fuel Mixing ProcedureTo mix the gasoline and oil always usea separate clean container. Never mixdirectly in your snowmobile tank. Forbest results, acquire two containers,either plastic or metal. Draw from oneuntil empty then use the second one.

A WARNING: Gasoline is flamma­.",. ble and explosive under certainconditions. Always perform pro­cedures in a well ventilated area. Donot smoke or allow open flames orsparks in the vicinity. If gasolinefumesare noticed while driving, the causeshould be determined and correctedwithout delay. Never add fuel while theengine is running. Avoid skin contactwith fuel at below freezing tempera­ture.

1. Pour approximately one gallon ofgasoline into a clean container.

2. Add the full amount of oil.

9

Page 12: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

3. Replace the container cap andshake the container thoroughly.

4. Add the remainder of the gasoline.

5. Once again thoroughly agitate thecontainer. Then using a funnel witha fine mesh screen to prevent theentry of water and foreign particles,transfer mixture from container intothe snowmobile tank.

A WARNING: To prevent fuel spill­.... age in the engine compartment, afunnel must always be used when fill­ing the gas tank.

a NOTE: When using pre-mixedfuel, always shake the container

thoroughly as the oil has a tendency tosettle.

AWARNING: Never 'top up' the....gas tank before placing vehiclein a warm area. At certain tempera­tures, gasoline will expand andoverflow.

10

PRE-START CHECK

Check Points• Activate the throttle control lever

several times to check that it oper­ates easily and smoothly. The throt­tle control lever must return to idleposition when released.

• Check that the skis and the track arenot frozen to the ground or snowsurface and that the steering oper­ates freely.

• Activate the brake control lever andmake sure the brake fully applies be­fore the brake control lever touchesthe handlebar grip.

• Check coolant level. Liquid shouldbe 2.5 em (1") below filler neck. Ifadditional coolant is necessary1 al­ways use a 50/50 (50 parts of waterfor 50 parts of antifreeze) solution.When entire system has to be re­filled use a solution of 3 parts ofanti-freeze for 2 parts of water. Seecooling system in storage .

A WARNING: Before removing.... the cap always the pressure byplacing a rag on the cap and by par­tially unscrewing it (first step). If thisis disregarded loss of fluid andpossibility of severe burns could oc­cur.

• Check fuel level.

• Verify that the path ahead of the ve­hicle is clear of bystanders and ob­stacles.

A WARNING: Only start your snow­.... mobile once all components arechecked and functioning properly.

Page 13: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

STARTING PROCEDURE

Emergency Cut-Out Button

Manual Starting1. Insert the key in the ignition and

turn to ON position.

2. Test the throttle control lever.

3. Activate the primer (2 to 3 times).

O NOTE: Primer is not necessarywhen the engine is warm.

4. Ensure the tether cut-out cap is inposition and that the cord is attach­ed to your clothing. Check that theemergency cut-out button is in therelease upper position.

5. Grasp manual starter handle firmlyand pull slowly until a resistance isfelt then pull vigorously. Slowly re­lease the rewind starter handle.

..... WARNING: Do not apply throttle~ while starting.

6. Check operation of the emergencycut-out switch, and the .tetherswitch. Restart the engine .

..... WARNING: If engine does not~ shut-off when applying the emer­gency cut-out switch and/or by pullingthe tether cut-out cap, stop the engineby turning off the ignition key. Do notoperate the vehicle further, see yourdealer.

7. Allow the engine to warm beforeoperating at full throttle.

..... WARNING: When starting the~ vehicle in an emergency situationby the drive pulley, do not make a knotat the end of the emergency rope.

(

Emergency StartingShould the rewind starter rope fray andbreak, the engine can be started withan emergency starter rope .

..... WARNING: Donotstartthevehi­~ cle by the drive pulley unless it isa true emergency situation, have thevehicle repaired as soon as possible.

Tilt the pulley guard forward then windthe emergency rope tight around thedrive pulley between the sliding halfand the roller guard. Start the engineas per usual manual starting.

Lower positionto stop engine.

Upper positionbefore starting

engine.

11

Page 14: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

LUBRICATION

FrequencyRoutine maintenance is necessary forall mechanized products, and thesnowmobile is no exception. A weeklyvehicle inspection contributes to thelife span of the snowmobile as well asretains safe and dependable operation.It is recommended that the steeringsystem and suspension be lubricatedmonthly or every 40 hours of opera­tion. If the vehicle is operated in wetsnow or in severe conditions theseitems should be lubricated more fre­quently.

...WARNING: Only perform such~ procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components/systems not cov­ered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenance pro­cedures.

Belt Guard RemovalA WARNING: Engine should be~ running only when belt guard issecured in place.

1. Tilt the cab, remove both belt guardretaining clips (A).

2. Pull out both B & C retaining pins.

+WARNING: At the removal or in­stallation of the belt guard front

retaining pin be careful not to burnyourself on the exhaust system.

3. Lift and remove the belt guardassembly.

12

Drive Belt Removal

+WARNING: Never start or runengine without the drive belt in­

stalled. Running an unloaded engine isdangerous.

1. Tilt the cab and remove the beltguard.

2. Open the driven pulley by twistingand pushing the sliding half. Hold infully open position.

3. Slip the belt over the top edge of thesliding half.

4. Slip the belt out from the drive pul­ley and remove completely from thevehicle. To install the drive belt,reverse the procedure.

Page 15: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

MAINTENANCE

Code (Weekly) Page

W1 Spark plug 13W2 Suspension condition 14W3 Track condition 14W4 Track tension and alignment 14W5 Carburetor adjustment 15W6 Drive belt 16W7 Steering mechanism 16W8 Drive pulley 17

Code (Monthly) Page

M1 Brake 17M2 Steering adjustment 17M3 Cooling system 18M4 Engine head nuts 18M5 Engine mount nuts 18M6 Exhaust system 18M7 General inspection 18

The following Maintenance Chart indi­cates regular servicing schedules to beperformed by you or your servicingdealer. If these services are performedas suggested, your snowmobile willgive you many years of low-cost use.

.&WARNING: Only perform such".,. procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components/systems not cov­ered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenance pro-cedures. .

(W1) Spark PlugsDisconnect the spark plug wires andremove the spark plugs.

Check the condition of the plugs.

• A brownish tip reflects ideal condi­tions. (Correct carburetor I sparkplug heat range; etc.).

• A black insulator tip indicates foulingcaused by: carburetor idle speedmixture and/or high speed mixturetoo rich J incorrect fuel mixtu re ratio,wrong type of spark plug (heatrange), or excessive idling.

Filler --,.ofi-....e.......plug

Rotary Valve SystemCheck reservoir oil level frequently.Level should not be below level line ofplastic reservoir. If necessary replenishto oil level line using "Castro] InjectorOil" or equivalent available from yourdealer.

The oil should be level with the bottomof the oil level orifice.

O NOTE: The chaincase oil capacityis approximately 170 mL (6 oz.l.

... WARNING: When checking.. chaincase oil level, be careful not

to burn yourself on the exhaust sys­tem.

Chaincase Oil LevelCheck the oil level by removing the oillevel cap plug.

Steering Mechanism.& WARNING: Do not lubricate".,. throttle and/or brake cable andhousings, and spring coupler bolts.

Lubricate the ski legs at grease fittingsuntil new grease appears at joints.

13

Page 16: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

• A light grey insulator tip indicates alean mixture caused by; carburetorhigh speed mixture adjusted toolean, wrong spark plug heat range,incorrect fuel mixture ratio, or aleaking seal or gasket.

Overheated(light grey) (black)

Normal (brownish)

.. CAUTION: If spark plug condi­... tion is not ideal, contact your au­

thorized dealer.

Check spark plug gap using a wirefeeler gauge.

Reinstall plugs and connect wires.

(W2) Suspension ConditionVisually inspect all suspension compo­nents including slider shoes, springs,wheels, etc ...

O NOTE: During normal driving,snow will act as a lubricant and

coolant for the slider shoes. Extensiveriding on ice or sanded snow, (not tomention dirt, asphalt, etc. never re­commended) will create excessive heatbuild-up and cause premature slidershoe wear.

(W3) Track ConditionLift the rear of the vehicle and supportit off the ground. With the engine off,rotate the track by hand, and inspectcondition. If worn or cut, or if trackfibers are exposed or missing or defec­tive inserts or guides are noted, con­tact your dealer.

..... WARNING: Do not operate aT snowmobile with a cut, torn ordamaged track.

14

(W4) Track Tension andAlignmentThe suspension is adjustable, the frontadjustment for surface condition, therear for driver's weight.

When the front adjuster blocks are atthe lowest elevation more weight isdistributed on the skis. At the highestposition the weight is transferred to thetrack. The rear adjuster blocks shouldbe adjusted to suit the driver'spreference.

.. CAUTION: Always turn the left... side adjuster blocks in a clock­

wise direction, the right side blocks in acounter-clockwise direction. Left andright adjuster blocks of each adjust­ment must always be set at the sameelevation.

Lift the rear of vehicle and support witha mechanical stand. Allow the slide toextend normally. Check the gap 13 mm(1/2/1) between the slider shoe and thebottom inside of the track. If the tracktension is too loose, the track will havea tendency to thump.

~ CAUTION: Too much tension... will result in power loss and ex­

cessive stresses on suspension com­ponents.

Page 17: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

If necessary to adjust. Loosen the rearidler wheel retaining screw and thenloosen or tighten the adjuster bolts lo­cated on the inner side of the rear idlerwheels. If correct tension is unat­tainable. Contact your dealer.

O NOTE: Track tension and align­ment are inter-related. Do not ad-

just one without the other.

Start the engine and accelerate slightlyso that the track turns slowly. Checkthat the track is well centered. Equaldistance on both sides between edgesof track guides and slider shoes.

.... WARNING: Before checking

.., track alignment, ensure that thetrack is free of all particles which couldbe thrown out while track is rotating.Keep hands, tools, feet and clothingclear of track. Ensure no-one is stand­ing in close proximity to the vehicle.

To correct, stop the engine, loosen therear idler wheels retaining screws thenloosen the lock nuts and tighten theadjuster bolt on the side where theslider shoe is the furthest to the trackinsert guides.

Tighten the lock nuts and recheck thealignment. Ensure to retighten the idlerwheel retaining screws.

(W5) Carburetor Adjustment_ CAUTION: Never operate your• snowmobile with the air intake

silencer disconnected. Serious enginedamage will occur if this notice is dis­regarded.

A) Air Screw AdjustmentCompletely close the air screw {until aslight reseating resistance is felt) thenback off screw: as specified .

BJ Throttle Slide Adjustment.... WARNING: Ensure the engine is.., turned OFF, prior to the throttleslide adjustment.

With the throttle cable adjuster jam nutunlocked, press the throttle leveragainst the handle grip.

By turning the cable adjuster, adjustthe carburetor slide cut away so that itis flush with the top of the carburetorbore.

15

Page 18: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

Tighten the cable adjuster jam nut.

Repeat for the other carburetor.

Throttle..... cable

adjuster

..WARNING: It is important that

..... the throttle slide adjustment beperformed to ensure proper function­ing of throttle mechanism.

C) Idle Speed AdjustmentTurn idle speed screw clockwise until itcontacts the throttle slide then conti­nue turning two (2) additional turns.This will provide a preliminary idlespeed setting. Start engine and allow itto warm then adjust idle to 1800­2000 R.P.M. by turning idle speedscrew clockwise or counter-clockwise.

~ CAUTION: Do not attempt to set... the idle speed by using the air

screw. Severe engine damage can oc­cur. If idle speed is unattainable con­tact your authorized dealer.

16

(WI) Drive BeltInspect the belt for cracks. fraying orabnormal wear (uneven wear, wear onone side, etc.) If abnormal wear is not­ed, probable cause is pulley misalign­ment. Contact your dealer.

Check the drive belt width, if less than3cm (13116") replace.

O NOTE: When installing a newdrive belt, a break-in period of 15­

25 km (10-15 miles) is strongly recom­mended.

(W7) Steering MechanismInspect the steering mechanism fortightness of components (steeringarms, tie rods, ball joints, springcoupler bolts, etc.). If necessary, re­place or retighten .

Check the condition of the skis and theski runners. Replace if worn.

..WARNING: Missing of half

..... worn ski runner(s) may, undercertain conditions, cause a loss insteering efficiency. Always replace asnecessary.

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(W8) Drive PulleyInspect the Duralon bushing conditionby checking the free-play of the slidinghalf pulley. This is achieved by restrain­ing the inner half and checking if thesliding half moves in the direction ofthe arrows more than 3 mm (118

fT

). Ifso contact your dealer.

IMPORTANT: Close the front of theskis manually to take all slack from thesteering mechanism.

If adjustment is required:

Loosen the lock nuts of the longer tierod. Turn the tie rod manually until theskis are properly aligned. Firmlyretighten the lock nuts.

Mark referencepoint

on both halves

3 mm (l/S")toe out

Maximum free-play3 mm (118")

(M1) BrakeThe brake mechanism is self-adjusting,therefore, periodic adjustment is notrequired. However, the brake mecha­nism can be checked by depressingbrake control lever. Brake should applyfullwhen lever is 13 mm (1/2") approx.from handlebar grip. If it does not, donot tamper with the brake, contactyour servicing dealer. Check the stoplight to see if it functions. If necessary,readjust switch position .

.& WARNING: Brake pucks less

.... than 3 mm (1/8") must be re­placed. Replacement must be per­formed by an authorized dealer.Always check the stop light to see if itfunctions.

(M2) Steering AdjustmentSkis should have a toe out of 3 mm(118fT

). To check, measure the distancebetween each ski at the front and rearof the leaf springs. The front distanceshould be 3 mm (118") more than therear when the handlebar is horizontal.

The handlebar should also be hori­zontal when the skis are pointed to­ward the front.

To adjust:Loosen the lock nuts of the shorter tierod. Turn the tie rod manually until thehandlebar is horizontal. Retighten thelock nuts firmly.

.&WARNING: The ball joint socket

.... must run parallel with the steer­ing arm. The socket must be restrainedwhen tightening the tie rod end locknuts.

17

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With the suspension correctly adjust­ed, the rider seated on the vehicle andthe high beam ON check that the cen­ter of high intensity zone of high beamis 50 mm (2") below horizontal line ofheadlamp height.

Headlamp Beam AimingThe angle of the headlamp beam hasbeen pre-adjusted prior to delivery.Should you wish re-adjustment, placethe vehicle on a flat surface 7.6 m (25')from a wall or screen.

Ground

TOP VIEW

SIDEVIEW

(M7) General InspectionCheck the electrical wiring and compo­nents, retighten loose connections.Check for stripped wi res or damagedinsulation. Thoroughly inspect the ve­hicle and tighten loose bolts, nuts andlinkage. Inspect skis and ski runners forwear.

(M3) Cooling SystemPlace a cloth over the cap and release itto the first step to check that the cappressurizes the system, if not, install anew 13 lb cap. Do not exceed the 13 Ibof pressure. Using a hydrometer checkthat the anti-freeze solution is strongenough for the temperature in whichthe vehicle is operated.

O NOTE: Should the coolant tem­perature be above recommended

range 50°-80°C (120°-180° F), hose offgrime from the heat exchanger (under­neath the frame above the track).

(M4) Engine Head NutsWith the engine cold, check that theengine head nuts are tight and equallytorqued to 22 N-m (16 ft-lbs).

IMPORTANT: The engine head nuttorque should be checked after the first5 hours of operation.

To adjust, remove headlamp chromering, turn upper or lower adjustingscrews to obtain desired beam posi­tion.

(MS) Engine Mount NutsCheck the engine mount nuts for tight­ness. Retighten if necessary.

(M6) Exhaust SystemThe engine/exhaust system parts arevital toward efficient muffler function.Check all attachments. Replace thesprings and/or tighten if necessary.

~ CAUTION: Do not operate ve­.... hicle with muffler disconnected

otherwise serious engine damage willoccur.

Center lineintensity zone

50 mm

18

Page 21: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

Bulb ReplacementIf the headlamp bulb is burnt, tilt cab.unplug the connector from the head­lamp. Remove the rubber boot and un­fasten bulb retainer clips. Detach thebulb and replace. If taillight bulb isburnt, expose the bulb by removingthe red plastic lens. To remove, un­screw the two (2) Phillips head screws.Verify all lights after replacement.

STORAGE

IMPORTANT: It is during summer, orwhen a vehicle is not in use for anylength ,of time that proper storage is anecessity. Storage of the snowmobileduring long period of inactivity consistsof checking and replacing missing,broken or worn parts: Proper lubrica­tion and treatment to insure that partsdo not become rusted; cleaning itemssuch as carburetor of oil mixtures toprevent gum varnish formation withinthe carburetor; and in general, prepar­ing the vehicle so that when the timec<?mes to use the snowmobile again itwill start and be in top condition .

..WARNING: Only perform suchT procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components/systems not cov­ered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenance pro­cedures.

CoolingTo drain the cooling system, removethe coolant tank cap .

..WARNING: Never drain or refillT the cooling system when engineis hot.

Connect a drain hose to the loweregine drain valve. Open valve and drainsystem.

O NOTE: Open end of drain hoseshould be lower than engine

base.

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However, to completely drain the sys­tem, blow into the tank through thevent tube while blocking the tank fillerneck with one hand to prevent airleakage.

... CAUTION: To prevent rust for­.. mation in the cooling system, al­

ways replenish the system with the re­commended solution (60% anti-freeze40% water).

To refill the cooling system:

Remove engine filler plug.

Refill tank until coolant overfills atfiller hole.

Reinstall filler plug.

20

O NOTE: Always maintain a certaincoolant level in the tank while

performing this procedure.

Continue to pour the liquid in thecoolant tank until level reaches 2.5 mm(1") below filler neck.

Reinstall tank cap and start engine; letengine run until it reaches its operatingtemperature and thermostat opens. Al­low it to run a few minutes more Stopengine and check coolant level, refill asnecessary.

....WARNING: Before removing the~ cap place a cloth over the coolanttank and release the cap to the firststep to release the pressure. Loss offluid and possibility of severe burnscould occur, if this notice is disre­garded.

TrackInspect the track for wear, cuts, miss­ing track guides and broken rods.Make any necessary replacement.

..... WARNING: Do not operate a~ snowmobile with a cut, torn ordamage track.

Lift the rear of vehicle -rntil track isclear of the ground then support with abrace or trestle. The snowmobileshould be stored in such a way that thetrack does not Jtay in contact with thecement floor or bare ground.

O NOTE: The track should be rotat­ed periodically, (every 40 days).

Do not release track tension.

tIP CAUTION: To prevent track... damage, temperature in the stor­

age area must not exceed 38°C(100°F).

Slide SuspensionRemove any dirt or rust. Replace wornslider shoes.

Page 23: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

SkiWash or brush all dirt or rust accumu­lation from the skis and springs.Grease the ski legs at the grease fit­tings. Check the condition of the skis,ski runners and leaf springs. Replace ifworn or weak.

. ~

Ski runner .."

ControlsLubricate the steering mechanism. In­spect all components for tightness,(spring coupler bolts, steering armlocking bolts, tie rods, ball joints, etc.).Tighten if necessary. Oil moving jointsof the brake mechanism.

+W ARNING: Do not lubricate thethrottle and/or brake cable hous­

ing. Avoid getting oil on the brakepads.

Coat all electrical connections andswitches with a greaseless metal pro­tector. If unavailable, use petroleumjelly.

ChaincaseDrain the chaincase and refill to properlevel, using fresh chaincase oil. Todrain, remove the chaincase cover.

Fuel TankRemove the cap then using a syphon,remove the gasoline from tank.

+WA RNING: Gasoline is flamma­ble and explosive under certain

conditions. Always perform proceduresin a well ventilated area. Do not smokeor allow open flames or sparks in thevicinity.

CarburetorCarburetors must be dried out com pie...tely to prevent gum formation duringthe storage period:

Assure that inlet fuel line is discon­nected.Remove the float chamber drain plugon each carburetor. Drain carburetors .

Re-install plug and connect fuel line.

Cylinder LubricationEngine internal parts must be lubricat­ed to protect cylinder walls from possi­ble rust formation during the storageperiod.

O NOTE: This operation should berepeated every 40 days during

storage.Remove the spark plugs. Operate therewind starter to bring the piston at topposition. Pour the equivalent of onespoonful of oil into spark plug hole.

Slowly crank the engine several timesusing the manualstarter. Repeat abovesteps for other cylinder. Install thespark plugs... CAUTION: To prevent ignition... system damage, make sure that

the cut-out button is in the lower posi­tion.

Drive PulleyInspection and cleaning must be per­formed by the dealer at the end of eachseason.

21

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ChassisClean the vehicle thoroughly I removingall dirt and grease accumulation .

... CAUTION: Plastic alloy cornpo­Y nents such as fuel tank, wind­

shield, etc.. can be cleaned using milddetergents or isopropyl alcohol. Do notuse strong soaps, degreasing solvents,abrasive cleaners, paint thinners, etc.

Inspect the cab and repair anydamage. Repair kits are available atyour authorized dealer. Clean theframe. For the aluminum portion useonly /I Aluminum cleaner" and followinstructions on the container.

Touch up all metal spots where painthas been scratched off. Spray all baremetal parts of vehicle with metal pro­tector. Wax the cab for better protec­tion.

a NOTE: Apply wax on glossy fin­ish of cab only. Protect the vehi­

cle with a cover to prevent dust accu­mulation during storage .

... CAUTION: If for some reason theY snowmobile has to be stored out­

side it is necessary to cover it with anopaque tarpaulin. This caution winpre­vent the sun rays affecting the plasticcomponents and the vehicle finish.

General InspectionCheck the electrical wiring and compo­nents/ retighten loose connections.Check for stripped wires or damagedinsulation.

Thoroughly inspect the vehicle andtighten loose bolts, nuts and linkage.

a NOTE: Leave the drive belt offthe pulleys for the entire storage

period.

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Page 25: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

PRE-SEASON PREPARATION

Snow is falling and you are now antic­ipating the next snowmobile safari. Ifyou have observed and adhered to thestorage procedures outlined in thismanual, 'your vehicle preparation be­comes a relatively easy task.

To simplify the pre-season preparationwe have drawn up a small chart. Thechart indicates servicing points to beperformed by you and your servicingdealer. If these services are performedas suggested, your vehicle will giveyou many hours of fun and low costuse.

IMPORTANT: Observe all Warningsand Cautions mentioned throughoutthis manual which are pertinent to theitem being checked. When componentconditions seem less than satisfactory I

replace with genuine Bombardier partsor suitable equivalents.

PRE-SEASONPREPARATION CHART

To be performed by dealer •To be performed by owner 0

Change spark plugs 0

Check chaincase oil level

Check drive pulley condition and clean •Check ski alignment I ski runners 0

Replace fuel filter 0

Connect fuel lines and check 0attaching points

Check track condition, tension 0and alignment

Check coolant condition and level •Inspect drive belt and install

Check throttle cable for damage andfree operation

Inspect brake condition and operation 0

Inspect oil seals for possible cuts or leaks •Check engine timing •Check electrical wiring (broken wire,damaged insulation)

Inspect condition of starting rope 0

Check tightness of all bolts, nuts and 0linkage

Refill gas tank

Adjust carburetors •Check oil level of rotary valve 0reservoir

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Page 26: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

TROUBLE SHOOTING

o NOTE: The possible causes have been listed in an order of frequency.Therefore, items should be checked out in the same order as mentionedin the trouble shooting guide.

SYMPTOMS POSSIBLE CAUSES WHAT TO DO

Engine turns over but 1. No fuel to the engine Check the tank level and fill up with correctfails to start or starts gas-oil mixture. Check forpossible clogging ofwith difficulty fuel line, item 5.

2. Flooded engine Remove wetspark plugs, turn ignition to OFFand crank engine several times. Install cleandry spark plugs. Start engine following usualstarting procedure. If engine continues toflood, see your dealer.

3. Spark plug/faulty ignition Check for fouled or defective spark plug. Dis·connect spark plug wire, unscrew plug and re-move from cylinder head. Reconnect wire andground exposed plug on engine cowl, beingcanfW to bold aWlY from spaR. ...... hole.Follow engine starting procedure and checkfor spark. If no sparks appear, replace sparkplug. If trouble persists, contact your dealer.

• CAUTION: Never crank en-gine with plug wires discon-nected or plugs not grounded.

4. Clogged fuel line (water or Remove and clean the fuel filter. Change filterdirt) cartridge if necessary. Check condition and

connections offuel lines. Check the cleanlinessof fuel tank.

5. Faulty carburetor First make primary adjustments on carburetorISee Maintenance Sectionl. If carburetor isstill faulty, contact your dealer for repair.

6. Too much oil in fuel Drain the fuel tank and refill with the correctgas/oil mixture.

7. Engine timing Engine timing may be defective or outof ad-justment. Contact your dealer.

8. Poor engine compression Running with a lean fuel mixture may produceexcessive engine wear resulting inpoor enginecompression. If this occurs, contact yourdealer at once.

Engine will not turn 1. Seized engine In the case of a seized engine contact yourmanually dealer.

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Page 27: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

SYMPTOMS POSSIBLE CAUSES WHAT TO DO

Engine lacks accelera- 1. Fouled or defective spark Check item 3 of "Engine turns over but failstion or power plug to start orstarts with difficulty"

2. Clogged fuel line (water or Check fuel line condition. ISee item 4 of "En-dirt) gine turns over but fails to start or starts

with difficulty"!.

3. Carburetors Readjust the carburetor. ISea MaintenancesectionI. If trouble persists, contact yourdealer.

4. Faulty ignition First check item 3 of "Engine turns over butfails to start or starts with difficulty". If theignition system still seems faulty, contact yourdealer.

5. Engine If unable to locate specific symptoms, contactyour dealer.

Engine continually 1. Faulty spark plug Check item 3 of "Engine turns over but fails tobackfires start or starts with difficulty".

2. Overheated Carburetor set too lean. Contact your dealer.Replenish coolant level. Check forrestricted Of

leaking hose lor gasket!, replace as required.Air incooling system, bleed the system. Enginecoolant pump inoperative, see your dealer.

3. Engine timing incorrectly set Contact your dealer.

Snowmobile cannot 1. Drive belt Check fordamaged orworn drive belt. Replacereach full speed if necessary.

2. Incorrect track adjustment Check track tension and alignment. Readjust tospecifications. ISee Maintenance Secnonl

3. Faulty engine Check item 1to5of"Engine lacks accelerationor power".

4. Pulley misaligned Contact your dealer.

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Page 28: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

TOOLS

As standard equipment each newsnowmobile is supplied with a basictool kit such as screwdriver, wrenches,emergency starter rope I etc ...

Standard Tools

D

G

o

A. Screwdriver

B. Socket 10/13 mm

C. Open end wrench 10/13 mm

D. Socket wrench handle

26

E. Starter rope

F. Socket 21/26 mm

G. Suspension adjustment key

Page 29: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

SPECIFICATIONS

BLIZZARD 7500 PLUS BLIZZARD 9500 PLUS

ENGINENo. of cylinders 2 2Bore 59.5 mm (2.342") 67.5 mm (2.657")Stroke 61 mm (2.401") 61 mm (2.401")Displacement 339.2 cm3 (20.7 in3) 436.6 cm3 (26.64 in3)Compression ratio (corrected) 7.2:1 6.8:1Carburetor type PTD-VM 34-233 MAG VM 34-23> PTO-VM 36-88 MAG VM 36-86Carburetor adjustment:

- air screw 1 V2 turn open ± 1/8 1 turn open ± 1/8- idle speed 1800-2000RPM 1800-2000RPM

Engine head nuts (torque) 22 N-m (16 ft-Ibs) 22 N-m (16 ft-lbslCooling system capacity- S.I.* 4.94 liters 4.94 liters

-Imp. 174 ounces 174 ounces- U.S. 167 ounces 167 ounces

Thermostat 43°C (110°F) 43°C (110°F)Radiator pressure cap 13 Ibs 13 Ibs

CHASSISOverall length 265 cm (104ft

) 265 cm (104")Overall width 99 cm (39") 99 cm (39ft

)

Overall height 100 cm (39 1/2") 100 cm (39 1/2")Ski stance 85.1 cm (33 1/2") 85.1 cm (33 1/2")(center to center)Ski alignment (toe out) 3 mm (1IS") 3 mm (V8")Weight 200 kg (442 Ibs) 200 kg (442 Ibs)Bearing area 7710 cm2 (1195 in2) 7710 cm2 (1195 in2)Ground pressure 2.55 kPa (0.370 Ib/p02) 2.55 kPa (0.370 Ib/p02)

POWER TRAINTrack dimensions 38.1 cm (15") x 290 cm (114") 38.1 cm (15") x 290 cm (114")Track tension 13 mm (112") gap that should l;,i mm (1/2") gap that should

exist between slide shoe and exist between slide shoe andbottom inside of track bottom inside of track

Track alignment Equal distance between edges Equal distance between edgesof track guides and slider shoes of track guides and slider shoes

Std. gear ratio 17/38 19/40Chaincase oil capacity 170 mL (6 oz) 170 mL (6 oz)Drive belt 3 cm (1 3/16

11) 3 cm (1 3/16")

(minimum width)

ELECTRICALLighting system (output) 130 watts 130 wattsHeadlamp bulb 45/45 W 45/45 WTail stop/ light 5/21 W 5/21 WSpark plug (Bosch) - normal use W300 T2 (W2C) W300 T2 (W2C)Spark plug (gap) 0.50 mm (.02011

) 0.50 mm (.020")Advance ignition timing 1.39 mm ± 0.10 mm (.055" ± 1.39 mm ± 0.10 mm L055" ±(B.T.D.C.) .00411

) between marks at .004") between marks at6000 RPM 6000 RPM

FUELTank capacity - S.I.* 29.5 liters 29.5 liters

-Imp. 6.5 gals 6.5 galsU.S. 7.8 gals 7.8 gals

Gasoline Regular RegularGasloil ratio 50/1 50/1

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Page 30: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

BLIZZARD 7500 PLUS BLIZZARD 9500 PLUS

BRAKEBrake type Disc, self-adjusting Disc, self-adjustingBrake adjustment 13 mm (v2") minimum 13 mm (1/2") minimum(control lever) distance from handlebar grip distance from handlebar grip

when fully applied when fully appliedBrake lining 3 mm (118") 3 mm (1/B")(minimum thickness)

*International System

Bombardier Limited reserves the right to make changes in design and specifications and/or to make ad­ditions to, or improvements in its product without imposing any obligation upon itself to install them onits products previously manufactured.

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ON

8)

IGNITION SWITCH

I'r"tc;;a'l4.t-CD

TETHERCUT OUT SWITCH

I"~\~ G)

HEADlAMP

~I\~®

GY

"

GV,VI

'1'1"1">I~ ~ ; ~

(i)

VOLTAGEREGULATOR

BRAKE LIGHT

SWITCH DIMMER SWItCH

1, LIGHTING COIL 130 W

2. IGNITION GENERATOR COIL

3. VOLTAGE REGULATOR

4. HEADLAMP 45/45 W

5, LAMP 5 W

6, TAlllAMP 5-21 W

7. FUSE 0,1 AMP.

B. LAMP 2 W

~

TAllLAMP

f\..)

<D

Page 32: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

5.1.* METRIC INFORMATION GUIDE

BASE UNITS

DESCRIPTION UNIT SYMBOL

length meter mmass kilogram kgliquid liter Ltemperature celsius °Cpressure kilopascal kPatorque Newton meter N-mspeed kilometer per hour km/h

PREFIXES

PREFIX SYMBOL MEANING VALUE

kilo k one thousand 1,000centi c one hundredth of a 0.01milli m one thousandth of a 0.001

*THE INTERNATIONAL SYSTEM OF UNITS (SYSTEME INTERNATIONAL)ABREVIATES "SI" IN ALL LANGUAGES.

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LIMITED WARRANTY SKI-DOO\R' SNOWMOBILES 1980

BOMBARDIER Limited as manufacturer, warrants FROM THEDATE OF FIRST CONSUMER SALE, every 1980 Ski-Doo® snow­mobile, sold as NEW AND UNUSED, by an authorized SKI-DODdealer, subject to the following limitations and conditions, for aperiod of:

• two (2) seasons maximum for models:Elan® , Citation*, Everest® , Elite® ,

Warranty STARTS on the date of sale to the first consumer andENDS the SECOND APRIL 30TH following the date warrantycoverage started.

or

• Ninety (90) consecutive days for the following models:BLIZZARD® 5500-7500-9500 and ALPINE® subject to the fol­lowing:

1. When a sale is made after MARCH 31ST of a given year butbefore THE 1ST DAY OF DECEMBER of the same year, the war­ranty will start on DECEMBER 1ST following the date of sale andterminate 90 days later.

2. When a sale is made on/or after JANUARY 2ND of a given year,the unused portion of the 90 days warranty as of MARCH 31 ST,of that year will be carried over to the next season, beginning the1ST DAY OF DECEMBER.

Any 1980 model not listed is not warranted.

WHAT WE WILL DO

BOMBARDIER will repair and/or replace, at its option, componentsdefective in material and/or workmanship (under normal use andservice,) with a genuine BOMBARDIER component without chargefor parts or labour at any authorized SKI-DOD dealer during saidwarranty period.

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Page 34: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

EXCLUSIONS

Items and components:Any of the following expendable items and/or components that aredamaged or worn due to normal use: variable speed drive belt, wind­shield, filters, ignition breaker points, condensers, spark plugs, lightbulbs, protective lenses, brake linings, ski runner shoes, slider shoeson suspension and variable speed pulleys, labels, soft trim, ap­pearance items, lubricants and paints and all tune-ups, seized,melted or holed piston and adjustments required.

Also excluded are:

• Damage resulting from installation of parts other than genuineBOMBARDIER parts.

• Damage caused by failure to provide proper maintenance asdetailed in the Operator Manual supplied with each SKI-DOOsnowmobile. The labour, parts and lubricants cost of allmaintenance services, including tune-ups and adjustments willbe charged to the owner.

• Damage resulting from improper servicing or adjustment of thedrive pulley assembly. The drive pulley assembly is factorysealed, and can only be serviced by an authorized SKI·DOOdealer.

• Vehicles used for racing purposes.

• Vehicle used for rental purpose or other business purposes.

• All optional accessories installed on the vehicle.(The normal warranty policy for parts and accessories, if any,applies).

• Damage resulting from operation of the snowmobile on surfacesother than snow.

• Damage resulting from accident, fire or other casualty, misuse,abuse or neglect.

• Damage resulting from modification to the snowmobile not ap­proved in writing by BOMBARDIER.

• Losses incurred by the snowmobile owner other than parts andlabour, such as, but not limited to, transportation, towing,telephone calls, taxis, or any other incidental or consequentialdamages.

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Some states or provinces do not allow the exclusion or limitation ofincidental or consequential damages, so the above limitation or ex­clusion may not apply.

CONDITION TO HAVE WARRANTY WORK PERFORMEDPresent, to the servicing dealer, the hard copy of the BOMBARDIERCustomer Registration card given by the selling dealer at time of pur­chase.

EXPRESSED OR IMPLIED WARRANTIES

This warranty gives you specific rights, and you may also have otherlegal rights which may vary from state to state, or province to pro­vince.

Where applicable this warranty is expressly in lieu of all other ex­pressed or implied warranties of BOMBARDIER, its distributors andthe selling dealer, including any warranty of merchantability offitness for any particular purpose; otherwise the implied warranty islimited to the duration of this warranty. However, some states orprovinces do not allow limitations on how long an implied warrantylasts, so the above limitation may not apply.

Neither the distributor, the selling dealer, nor any other person hasbeen authorized to make any affirmation, representation or warrantyother than those contained in this warranty, and if made, such affir­mation, representation or warranty shall not be enforceable againstBOMBARDIER or any other person.

CONSUMER ASSISTANCE

If a servicing problem or other difficulty occurs, we suggest thefollowing:

1. Try to resolve the problem at the dealership with the ServiceManager or Owner.

2. If this fails, contact your area distributor listed in the OperatorManual.

3. Then if your grievance still remains unsolved, you may write tous:Bombardier LimitedCustomer Relations DepartmentRecreational Product GroupValcourt, Quebec, Canada, JOE 2LO

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Page 36: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

Bombardier Limited reserves the right to modify its warrantypolicy at any time, being understood that such modification willnot alter the warranty conditions applicable to vehicles soldwhile the above warranty is in effect.November 1978

Bombardier LimitedValcourt, Quebec, Canada, JOE 2LO

*Trademark of Bombardier Limited

® Registered Trademark Bombardier Limited

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Page 37: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

OFTEN ASKED QUESTIONS

Q: Why must my snowmobile be registered? After alii do have my original invoiceas proof of when I purchased my snowmobile.

A: The information provided by the Customer Warranty Registration card iscomputerized, and all warranty claims thereafter, are processed by the com­puter. Without this valuable information on the Warranty Registration Card,we cannot acknowledge warranty or notify owners ofa possible safety recall.

Q: How do I know my vehicle has been registered at the factory?

A: When you bought your snowmobile the dealer should have completed, andforwarded us the manufacturer's copy of the Customer Warranty Registra­tion. The hard copyof the card is your proof that the snowmobile is registered

Q: I bought my snowmobile in O'King County but I snowmobile in WashingtonCounty. Can the dealer in Washington County accept warranty work on mysnowmobile?

A: Yes, any authorized dealer in North America can perform warranty repairs,providing the customer warranty registration card is presented.

Q: Where can I find information on the lubrication and maintenance of my snow­mobile?

A: In this Operator Manual provided with the vehicle at the time of first sale.

Q: Will the entire warranty be void or cancelled, if I do not operate or maintain mynew snowmobile exactly as specified in the Operator's Manual?

A: The warranty of the new snowmobile cannot be "voided" or "Cancelled".However, if a particular failure is caused by operation or maintenance otherthan is shown in the Operator Manual, that failure may not be covered underwarranty. This includes service work performed by the customer, especiallythe critical adjustments to ignition, timing, carburetion and oil injection/or oilmixture.

Q: Would you give some examples of abnormal use or strain, neglect or abuse?

A: These terms are general and overlap each other in areas. Some specific ex­amples may include: running the machine out of oil, sustained high r.p. m. fullthrottle use, chain failure caused by a lack of lubrication and/or adjustments,operating the machine with a broken or damaged part which causes anotherpart to fail, and so on. If you have any specific questions on operation or main­tenance, please contact your dealer for advice.

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Q: What costs are my responsibility during the warranty period?

A: The customer's responsibility includes all costs of normal maintenance ser­vices, non-warranty repairs, accidents and collision damage, as well as oils,and spark plugs, and incidental or consequential damages costs as explainedin the warranty.

Q: Are "Genuine" Bombardier replacement parts used in warranty repairs coveredby warranty?

A: Yes. When installed by an authorized dealer, any "genuine" Bombardierpart used in warranty repairs assumes the remaining warranty that exists onthe machine.

Q: What is Bombardier's policy on extending a warranty?

A: It is not Bombardier's policy to extend warranty. Bombardier has selected awarranty period sufficiently long to permit adequate use of the machine toallow for possible concealed manufacturing defects to occur.

·0: If I sell my snowmobile within the warranty period, will the new owner qualifyfor the balance of the warranty?

.A: Yes, provided the unit has already been registered with the manufacturer.Note that the change of ownership card in this manual should be completedand sent to Valcourt.

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LISTING OF AREA DISTBIBUTORS

CANADIAN DISTRIBUTORS

DISTRIBu·rOFlS LIMITED

BOMBARDIER LIMITEDEASTERN CANADA DISTRIBUTION DIVISIONAtlantic BranchP.O. Box 670Shediac, New Brunswick, EDA 3GO[506) 532-4454Magdalen Island, Nova Scotia, New Brunswick,Prince Edward Island

BOMBARDIER LIMITEDEASTERN CANADA DISTRIBUTION DIVISION(Quebec Branch)1350 Nobel BoulevardBoucherville, Quebec, J48 1A1{514} 527-2469 or 655-6121Province of Quebec

BOMBARDIER LIMITEDEASTERN CANADA DISTRIBUTION DIVISIONOntario Branch230 Bayview DriveBarrie, Ontario, L4M 2Y8(705) 728-8600Province of Ontario

BROOKS EOUIPMENT LIMITED1616 King Edward StreetP.O. Box 985Winnipeg, Manitoba, R3C 2V8(204) 633-7247Manitoba, Saskatchewan

AMERICAN DISTRIBUTORS

BOMBARDIER CORPORAnON4505 West Superior StreetP.O. Box 6106Duluth, Minnesota 55806(218) 628-2881North Dakota, Minnesota, Wisconsin, Illinois, Missouri,Michigan, Indiana, Ohio (less eastern half!, Tennessee,Kentucky, West Virginia, Virginia, Northern Idaho,Northern Wyoming, Montana, Iowa, Washington

ELLIOTT & HUTCHINS INCEast Main Street RoadMalone, New York 12953(5181483-4411New York, Massachusetts, Connecticut, Rhode Island,Pennsylvania, New Jersey, Maryland, Delaware, District ofColumbia, Northern half of Ohio.

r::U,",.,VIr::l".' AND RECREATIONAL CENTER1(\I1Q \""h;.~~...

TIMBERLAND INC.10 North Mainlancaster, New 03584(6031 788-4738Maine, New Hampshire, Vermont

LTD.

M4W lA8

Franklin District & Keewatin

J'w. RANDALL LIMITEDWest StreetP.O. Box 1050Corner Brook, Newfoundland, A2H 6G7(709) 634-3533Newfoundland, Labrador

TRACT EOUIPMENT14325, 114th AvenueEdmonton, Alberta, T5M 2Y8(4031 452-9910Alberta, Dist, Mackenzie, Yukon, N.W.T.

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Page 40: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

HOW TO IDENTIFY YOUR SNOWMOBILE

ENGINESERIALNUMBER

TRACKSERIALNUMBER

The main components of your snow­mobile (engine, track and frame) areidentified by different serial numbers. Itmay sometimes become necessary tolocate these numbers for warranty pur­poses or to trace your snowmobile inthe event of theft.

VEHICLE SERIAL NUMBER -----..9714QS11~!....---

O NOTE: We strongly recommend that you take note of all the serial numberson your vehicle and supply them to your insurance company. It will surelyhelp in the event a snowmobile is stolen.

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CHANGE OF ADDRESS AND OWNERSHIP

Any change in address or ownership should be brought to the attention of themanufacturer by completing and sending out the card supplied below. This willhelp us to maintain our files up-to-date.

: ~

: CHANGE OF ADDRESS

: VEHICLE IDENTIFICATION NUMBER

: OLD ADDRESS:··....

NAME

NO STREET APT.

CITY STATE ZIP I POSTAL CODE

NEW ADDRESS:

NAME

NO STREET APT.

APT.

ZIP I POSTAL CODE

ZIP / POSTAL CODE

NAME

NAME

STREET

STATE

STATE

CITY

NO

CITY....·..: :::::aac::g: CHANGE OF OWNERSHIP:-----------~-------------------·: VEHICLE IDENTIFICATION NUMBER··: The ownership of this vehicle is transferred

·..: FROM: -'-- _

··············: TO:

····NO

CITY

STREET

STATE

APT.

ZIP I POSTAL CODE

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Page 42: 1980 OPERATOR'S MANUAL - Vintage Snowvintagesnow.com/Ski-Doo_files/80 Blizzard 1.pdfWith Bombardier-Rotax snowmobile engines, a break-in period is required before running the vehicle

BOMBARDIER LIMITEDATT.: WARRANTY DEPARTMENTVALCOURT, QUEBECCANADA, JOE 2LO

BOMBARDIER LIMITEDATT.: WARRANTY DEPARTMENTVALCOURT, QUEBECCANADA, JOE 2LO

.................................................................................···············································..........••.....................•....•••.••.••- ....•............................············································

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