1980 operator's manual - vintage snowvintagesnow.com/ski-doo_files/80 blizzard 1.pdfwith...
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Litho'd in Canada
1980OPERATOR'S
MANUAL
model
V.I.N.
purchase date _
warranty expiry date
DEALER IMPRINT AREA
MOTO-SKIFUTURASPIRITNUVIKMIRAGESUPER SONICULTRA SONIC
TECHNICAL INFORMATION CENTREAFTER SALES SERVICE DEPARTMENTBOMBARDIER LIMITEDVALCOURT, QUEBECCANADA, JOE2LO
The following are trademarks of Bombardier Limited.BOMBARDIER EVERESTSKI-DOO CITATIONALPINE OLYMPIQUEBLIZZARD T'NTCARRY-BOOSEELANELITEGRAND PRIX SPECIAL
INDEX
FOREWORD 2
SAFETY IN MAINTENANCE 3CONTROLs/INSTRUMENTSThrottle control lever, brake control lever, ignition switch, headlamp dimmerswitch, emergency cut-out switch, tether cut-out switch, rewind starter handle,primer, tachometer, temperature gauge, adjustable steering handle, speedom-eter, cab opening, tool compartment, fuel gauge 4
BREAK..IN PERIOD10-hour inspection, inspection checklist 7
FUEL MIXINGRecommended gasoline, recommended oil, fuel mixture ratio, fuel mixing pro-cedure 9
PRE-START CHECKCheck points. . . . . . . . . . . . .. . 10
STARTING PROCEDUREManual starting, emergency starting 11
LUBRICATIONFrequency, belt guard removal, drive belt removal, steering mechanism, chain-case oil level, rotary valve system 12MAINTENANCESpark plugs, suspension condition, track condition, suspension adjustment, carburetor, drive belt, steering mechanism, drive pulley, brake, steering adjustment,cooling system, engine head nuts, engine mount nuts, exhaust system, vehiclegeneral inspection, headlamp beam aiming, bulb replacement 13
STORAGECooling system, track, slide suspension, ski assembly, controls, chaincase, fueltank, carburetors, cylinder lubrication, drive pulley, chassis, general inspection 19
PRE-SEASON PREPARATIONPre-season preparation chart 23
TROUBLE SHOOTING GUIDE 24TOOLS 28SPECIFICATIONS 27WIRING DIAGRAM 29S.I. METRIC INFORMATION GUIDE 30THE 1980 uLIMITED WARRANTY" . . 31OFTEN ASKED QUESTIONS 35LISTING OF AREA DISTRIBUTORS. .. . 37HOW TO IDENTIFY YOUR SNOWMOBILE . . . .. . 38CHANGE OF ADDRESS OR OWNERSHIP 39
FOREWORD
CONGRATULATIONS ... You are nowthe proud owner of a new 1980 Bombardier snowmobile. This vehicle is theresult of incomparable teamwork between Bombardier designers, engineers and technicians. Consequently,this vehicle is designed and engineeredwith safety, handling, comfort andquietness in mind.
The Operator Manual and the Snowmobile Safety handbook have beenprepared to acquaint the owner / operator of a new snowmobile with the various vehicle controls maintenance andsafe operating instructions.Each is indispensable for the properuse of the product, and should be keptwith the vehicle at all times.Should you have any questions pertaining to the warranty and its application, please consult the "Often AskedQuestion" section of this manual, oryour selling dealer.
This manual emphasizes particular information denoted by the followingsymbols and wording.
...WARNING: Identifies an instrucT tion which, if not followed, couldcause personal injury..., CAUTION: Denotes an instruc~ tion which, if not followed, could
severely damage vehicle components.
O NOTE: Indicates supplementaryinformation needed to fully com
plete an instruction.
Although the mere reading of such information does not eliminate the hazard, your understanding of the information will promote its correct use.
Ride safe and have fun.
Recreational Products GroupBombardier Limited,Valcourt, Quebec, Canada, JOE 2LO
PLEASEENSURE YOUR WARRANTY BY REGISTERING YOURSNOWMOBILE THROUGH YOUR DEALER, AT THE COMPANY.
2
SAFETY IN MAINTENANCE
Observe the followingprecautions:• Throttle mechanism should be
checked for free movement beforestarting engine.
• Engine should be running only whenpulley guard is secured in place.
• Never run engine without drive beltinstalled. Running an unloaded engine can prove to be dangerous.
• Never run engine when the track ofthe vehicle is raised off the ground.
• It can be dangerous to run enginewith the cab opened.
• Since engine cooling is fully in effect only when the vehicle is in motion and driven on snow, it is notrecommended that you allow theengine to idle for move than briefperiods and/or you drive the vehicleon icy surface. Prolonged idlingand/or continuous driving on icemay cause engine damage.
• Gasoline is flammable and explosiveunder certain conditions. Alwaysperform procedures in a well ventilated area. Do not smoke or allowopen flames or sparks in the vicinity.If gasoline fumes are noticed whiledriving, the cause should be determined and corrected without delay.
• Your snowmobile is not designed tobe operated on public streets, roador highways. In most States andProvinces, it is considered 'an illegaloperation.
• Maintain vour vehicle in top mechanical condition at all times.
• Your snowmobile is not designed tobe driven or operated on black top,bare earth, or other abrasive surfaces. On such surfaces abnormaland excessive wear of critical partsis inevitable.
• Only perform procedures as detailedin this manual. Unless otherwisespecified, engine should be turnedOFF for all lubrication and maintenance procedures.
• Installation of other than " stock"equiprnent, including ski-spreaders,bumpers, pack racks, etc., couldseverely affect the stability and safety of your vehicle. Avoid adding onaccessories that alter the basic vehicle configuration.
• When removing coolant tank cap,first place a cloth over cap then turncap to its first step to release pressure. Never drain or refill the coolingsystem when engine is hot.
• The snowmobile engine can bestopped by activating the emergency cut-out switch, tether switch orby turning off the key.
• This vehicle is designed for thedriver only. No provisions have beenmade for a passenger.
Please read and understand all otherwarnings contained elsewhere.
THIS MANUAL SHOULD REMAIN WITH THE VEHICLE ATTHE TIME OF RESALE.
3
CONTROLSIINSTRUMENTS
B
60 ©
t o© (OJr;::::-,
G
E
A
AJ Throttle Control LeverBj Brake Control LeverC) Ignition/Light SwitchD) Head/amp Dimmer SwitchEJ Emergency Cut-Out SwitchFJ Manual Starter Handle
A) Throttle Control LeverLocated on right side of handlebar.When compressed, it controls the engine speed and the engagement of thetransmission. When released, enginespeed returns automatically to idle.
B) Brake Control LeverLocated on the left side of handlebar.When compressed, the brake is applied. When released, it automaticallyreturns to its original position. Brakingeffect is proportionate to the pressureapplied on the lever.
4
G) PrimerH) SpeedometerI) Tether Cut-Out SwitchJ) TachometerK) Coolant Temperature GaugeLJ Adjustable Steering Handle
C) Ignition/Light Switch
OFF
.."..ON
Key operated, 2 position switch. Tostart engine, first turn key clockwise toON position. To stop engine, turn keycounter-clockwise to OFF position.
The lights are automatically ON whenever the engine is funning.
D) Headlamp Dimmer SwitchThe dimmer switch, located on leftside of handlebar I allows correct selection of headlamp beam. To obtain highor low beam simply depress switch.
E) Emergency Cut-Out SwitchA push button switch located on rightside of handlebar. To stop the enginein an emergency, press button downinto lower position.
Before re-starting engine always depress button into released upper position. The driver of this vehicle shouldfamiliarize himself with the function ofthis device by using it several times onfirst outing, thereby being mentallyprepared for emergency situations requiring its use...... WARNING: If the button has..... been used in an emergency situation the source of malfunction shouldbe determined and corrected before restarting engine.
F) Manual Starter HandleAuto rewind type located on right handside of vehicle. To engage mechanism,pull handle.
G) PrimerA push-pull button. Pull and push button (2-3 times) to activate primer. Theprimer should always be used for coldengine starts. After engine is warmhowever, it is not necessary to useprimer when starting.
H) SpeedometerThe speedometer is Hnked directly tothe drive axle. Direct-reading dial indicates the speed of the vehicle. Odometer records the total distance travelled.
I) Tether Cut-Out SwitchAttach tether cord to wrist or otherconvenient location then snap tethercut-out cap over receptacle beforestarting engine.
If emergency engine "shut-off" is required completely pull cap from safetyswitch and engine power will be automatically shut " off " .
O NOTE: The cap must be installedon the safety switch at all times
in order to operate the vehicle.
..... WARNING: If the switch is used
..... in an emergency situation thesource of malfunction should be determined and corrected before restartingengine.
J) TachometerThe tachometer registers the impulsesof magneto. Direct-reading dial indicates, in thousands, the number of revolutions per minute (RPM) of the engine..., CAUTION: The tachometer is... protected by a fuse. If tachome
ter stops operating, check fuse condition and if necessary, replace. The fuseis 0.1 amp. Do not use a higher ratedfuse as this can cause severe damageto the tachometer.
K) Temperature GaugeThe gauge indicates engine coolanttemperature. Normal operating temperature is between 50° to 80a C (120°to 1800 F), (coolant temperature canvary depending on driving and snowconditions). However, should thepointer of the temperature gaugetouch the red zone, reduce speed andrun vehicle in loose snow or stop engine immediately.
..... WARNING: Before removing the
..... cap always release the pressureby placing a cloth over the cap and bypartially unscrewing it (first step). Ifthis is disregarded loss of fluid and possibility of severe burns could occur.
5
Adjustable Steering Handle- Loosen the four (4) retaining screws.
- Adjust the handle to the desired po-sition .
..&. WARNING: Do not adjust too
... high as the brake lever may contact the windshield when turning.
Lock the steering in place by tightening the four (4) retaining screwsto 26 N-m (19 ft-lbs),
Cab OpeningPull down the latch to unhook the cabfrom the anchor.
O NOTE: Always lift cab gently upuntil stopped by restraining de
vice .
..&. WARNING: It is dangerous to
... run an engine with the cab openor removed. Personal injury couldresult.
.. CAUTION: Prior to re-securing... the cab latch, position the bot
tom edge of the cab into the cab guidelocated on each side of the frame.
Cab guide
6
ToolBoxLocated under the cab. To gain access,tilt cab. Ideal location for spare plugs,belt, rope, etc.
Fuel GaugeThe fuel gauge is located on the leftside of the fuel tank. The gauge functions on the principle of communicating vessels, so the fuel level inside thetank is directly related with the level indicated on the gauge.
..&. WARNING: Never use a lit match
... or open flame to check fuel level.
BREAK-IN PERIOD
With Bombardier-Rotax snowmobileengines, a break-in period is requiredbefore running the vehicle at full throttle. Engine's manufacturer recommendation is 10 to 15 operating hours. During this period, a richer mixture isneeded (i.e, 40 parts of gas for 1 part of50/1 Bombardier oil). Maximum throttle should not exceed 3/4, however,brief full acceleration and speed variations contribute to a good break-in.Continued wide open throttle accelerations, prolonged cruising spe~ds, andlugging are detrimental dunng thebreak-in period.
1G-Hour InspectionAs with any precision piece of mechanical equipement, we suggest,that alterthe first 10 hours of operation or 30days after the purchase, whichevercomes first, that your vehicle be checked by your dealer. This inspection willgive you the opportunity to discuss theunanswered questions you mat haveencountered during the first hours ofoperation. Remember that it is easierto remedy at this time than ~o allow ,thesnowmobile to operate until a possiblefailure occurs.
The 10 hours inspection is at the expense of the vehicle owner.
7
10-HOUR INSPECTION CHECK LIST JEngine timing
Spark plug(s) condition
Carburetor adjustment
Engine head nuts
Engine mount nuts
Muffler attachment
Chaincase oil level
Engine coolant level
Rotary valve reservoir oil level
Brake operation and lining condition
Ski ~Iignment (runner condition)
Pulley alignment and drive belt condition
Track condition, tension and alignment
Lubrication (steering)
Electrical wiring (loose connections, stripped wires, damaged insulation), tighten all loosebolts, nuts and linkage
Operation of lighting system (HI/ LO beam, brake light, etc.l, test operation of emergencycut-out switch, tether cut-out switch
We recommend that you have your dealer sign this inspection.
8
Date of 10 hour inspection Dealer signature
FUEL MIXING
Oil must be added to the gasoline inpre-measured amounts then both oiland gasoline should be thoroughlymixed together before fueling the tank.
Recommended GasolineThe correct gasoline is regular gasolineavailable from all service stations..., CAUTION: Never experiment... with different fuel or fuel ratios.
Never use naphtha, methanol or similarproducts.
Recommended OilUse concentrated Bombardier snowmobile oil available from your dealer.This type of oil has specially formulated oil bases to meet the lubricationrequirements of the Bombardier-Rotaxengine.
If Bombardier snowmobile oil is unavailable substitute with a high-quality2 cycle snowmobile oil. The oil/gasmix must meet the vehicle requirements. See oil manufacturer re-commendations on the container .
.., CAUTION: Never use outboard... or straight mineral oils.
Fuel Mixture RatioThe importance of using the correctfuel mixture cannot be overstressed.An incorrect fuel ratio results in seriousengine damage. Recommended fuelratio is 50/1. (40/1 during brake inperiod) .
SI Measure500 mL oil to 25 liters = 50/1.
Imperial Measure1 can 16 02 oil to 5 Imp. gals = 50/1.
or
1 can 500 mL oil to 5 1/2 Imp. gals50/1.
U.S. Measure1 can 12 02 oil to 5 U.S. gals = 50/1.
O NOTE: To facilitate fuel mixing oilshould be kept at room tempera
ture.
Fuel Mixing ProcedureTo mix the gasoline and oil always usea separate clean container. Never mixdirectly in your snowmobile tank. Forbest results, acquire two containers,either plastic or metal. Draw from oneuntil empty then use the second one.
A WARNING: Gasoline is flamma.",. ble and explosive under certainconditions. Always perform procedures in a well ventilated area. Donot smoke or allow open flames orsparks in the vicinity. If gasolinefumesare noticed while driving, the causeshould be determined and correctedwithout delay. Never add fuel while theengine is running. Avoid skin contactwith fuel at below freezing temperature.
1. Pour approximately one gallon ofgasoline into a clean container.
2. Add the full amount of oil.
9
3. Replace the container cap andshake the container thoroughly.
4. Add the remainder of the gasoline.
5. Once again thoroughly agitate thecontainer. Then using a funnel witha fine mesh screen to prevent theentry of water and foreign particles,transfer mixture from container intothe snowmobile tank.
A WARNING: To prevent fuel spill.... age in the engine compartment, afunnel must always be used when filling the gas tank.
a NOTE: When using pre-mixedfuel, always shake the container
thoroughly as the oil has a tendency tosettle.
AWARNING: Never 'top up' the....gas tank before placing vehiclein a warm area. At certain temperatures, gasoline will expand andoverflow.
10
PRE-START CHECK
Check Points• Activate the throttle control lever
several times to check that it operates easily and smoothly. The throttle control lever must return to idleposition when released.
• Check that the skis and the track arenot frozen to the ground or snowsurface and that the steering operates freely.
• Activate the brake control lever andmake sure the brake fully applies before the brake control lever touchesthe handlebar grip.
• Check coolant level. Liquid shouldbe 2.5 em (1") below filler neck. Ifadditional coolant is necessary1 always use a 50/50 (50 parts of waterfor 50 parts of antifreeze) solution.When entire system has to be refilled use a solution of 3 parts ofanti-freeze for 2 parts of water. Seecooling system in storage .
A WARNING: Before removing.... the cap always the pressure byplacing a rag on the cap and by partially unscrewing it (first step). If thisis disregarded loss of fluid andpossibility of severe burns could occur.
• Check fuel level.
• Verify that the path ahead of the vehicle is clear of bystanders and obstacles.
A WARNING: Only start your snow.... mobile once all components arechecked and functioning properly.
STARTING PROCEDURE
Emergency Cut-Out Button
Manual Starting1. Insert the key in the ignition and
turn to ON position.
2. Test the throttle control lever.
3. Activate the primer (2 to 3 times).
O NOTE: Primer is not necessarywhen the engine is warm.
4. Ensure the tether cut-out cap is inposition and that the cord is attached to your clothing. Check that theemergency cut-out button is in therelease upper position.
5. Grasp manual starter handle firmlyand pull slowly until a resistance isfelt then pull vigorously. Slowly release the rewind starter handle.
..... WARNING: Do not apply throttle~ while starting.
6. Check operation of the emergencycut-out switch, and the .tetherswitch. Restart the engine .
..... WARNING: If engine does not~ shut-off when applying the emergency cut-out switch and/or by pullingthe tether cut-out cap, stop the engineby turning off the ignition key. Do notoperate the vehicle further, see yourdealer.
7. Allow the engine to warm beforeoperating at full throttle.
..... WARNING: When starting the~ vehicle in an emergency situationby the drive pulley, do not make a knotat the end of the emergency rope.
(
Emergency StartingShould the rewind starter rope fray andbreak, the engine can be started withan emergency starter rope .
..... WARNING: Donotstartthevehi~ cle by the drive pulley unless it isa true emergency situation, have thevehicle repaired as soon as possible.
Tilt the pulley guard forward then windthe emergency rope tight around thedrive pulley between the sliding halfand the roller guard. Start the engineas per usual manual starting.
Lower positionto stop engine.
Upper positionbefore starting
engine.
11
LUBRICATION
FrequencyRoutine maintenance is necessary forall mechanized products, and thesnowmobile is no exception. A weeklyvehicle inspection contributes to thelife span of the snowmobile as well asretains safe and dependable operation.It is recommended that the steeringsystem and suspension be lubricatedmonthly or every 40 hours of operation. If the vehicle is operated in wetsnow or in severe conditions theseitems should be lubricated more frequently.
...WARNING: Only perform such~ procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components/systems not covered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenance procedures.
Belt Guard RemovalA WARNING: Engine should be~ running only when belt guard issecured in place.
1. Tilt the cab, remove both belt guardretaining clips (A).
2. Pull out both B & C retaining pins.
+WARNING: At the removal or installation of the belt guard front
retaining pin be careful not to burnyourself on the exhaust system.
3. Lift and remove the belt guardassembly.
12
Drive Belt Removal
+WARNING: Never start or runengine without the drive belt in
stalled. Running an unloaded engine isdangerous.
1. Tilt the cab and remove the beltguard.
2. Open the driven pulley by twistingand pushing the sliding half. Hold infully open position.
3. Slip the belt over the top edge of thesliding half.
4. Slip the belt out from the drive pulley and remove completely from thevehicle. To install the drive belt,reverse the procedure.
MAINTENANCE
Code (Weekly) Page
W1 Spark plug 13W2 Suspension condition 14W3 Track condition 14W4 Track tension and alignment 14W5 Carburetor adjustment 15W6 Drive belt 16W7 Steering mechanism 16W8 Drive pulley 17
Code (Monthly) Page
M1 Brake 17M2 Steering adjustment 17M3 Cooling system 18M4 Engine head nuts 18M5 Engine mount nuts 18M6 Exhaust system 18M7 General inspection 18
The following Maintenance Chart indicates regular servicing schedules to beperformed by you or your servicingdealer. If these services are performedas suggested, your snowmobile willgive you many years of low-cost use.
.&WARNING: Only perform such".,. procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components/systems not covered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenance pro-cedures. .
(W1) Spark PlugsDisconnect the spark plug wires andremove the spark plugs.
Check the condition of the plugs.
• A brownish tip reflects ideal conditions. (Correct carburetor I sparkplug heat range; etc.).
• A black insulator tip indicates foulingcaused by: carburetor idle speedmixture and/or high speed mixturetoo rich J incorrect fuel mixtu re ratio,wrong type of spark plug (heatrange), or excessive idling.
Filler --,.ofi-....e.......plug
Rotary Valve SystemCheck reservoir oil level frequently.Level should not be below level line ofplastic reservoir. If necessary replenishto oil level line using "Castro] InjectorOil" or equivalent available from yourdealer.
The oil should be level with the bottomof the oil level orifice.
O NOTE: The chaincase oil capacityis approximately 170 mL (6 oz.l.
... WARNING: When checking.. chaincase oil level, be careful not
to burn yourself on the exhaust system.
Chaincase Oil LevelCheck the oil level by removing the oillevel cap plug.
Steering Mechanism.& WARNING: Do not lubricate".,. throttle and/or brake cable andhousings, and spring coupler bolts.
Lubricate the ski legs at grease fittingsuntil new grease appears at joints.
13
• A light grey insulator tip indicates alean mixture caused by; carburetorhigh speed mixture adjusted toolean, wrong spark plug heat range,incorrect fuel mixture ratio, or aleaking seal or gasket.
Overheated(light grey) (black)
Normal (brownish)
.. CAUTION: If spark plug condi... tion is not ideal, contact your au
thorized dealer.
Check spark plug gap using a wirefeeler gauge.
Reinstall plugs and connect wires.
(W2) Suspension ConditionVisually inspect all suspension components including slider shoes, springs,wheels, etc ...
O NOTE: During normal driving,snow will act as a lubricant and
coolant for the slider shoes. Extensiveriding on ice or sanded snow, (not tomention dirt, asphalt, etc. never recommended) will create excessive heatbuild-up and cause premature slidershoe wear.
(W3) Track ConditionLift the rear of the vehicle and supportit off the ground. With the engine off,rotate the track by hand, and inspectcondition. If worn or cut, or if trackfibers are exposed or missing or defective inserts or guides are noted, contact your dealer.
..... WARNING: Do not operate aT snowmobile with a cut, torn ordamaged track.
14
(W4) Track Tension andAlignmentThe suspension is adjustable, the frontadjustment for surface condition, therear for driver's weight.
When the front adjuster blocks are atthe lowest elevation more weight isdistributed on the skis. At the highestposition the weight is transferred to thetrack. The rear adjuster blocks shouldbe adjusted to suit the driver'spreference.
.. CAUTION: Always turn the left... side adjuster blocks in a clock
wise direction, the right side blocks in acounter-clockwise direction. Left andright adjuster blocks of each adjustment must always be set at the sameelevation.
Lift the rear of vehicle and support witha mechanical stand. Allow the slide toextend normally. Check the gap 13 mm(1/2/1) between the slider shoe and thebottom inside of the track. If the tracktension is too loose, the track will havea tendency to thump.
~ CAUTION: Too much tension... will result in power loss and ex
cessive stresses on suspension components.
If necessary to adjust. Loosen the rearidler wheel retaining screw and thenloosen or tighten the adjuster bolts located on the inner side of the rear idlerwheels. If correct tension is unattainable. Contact your dealer.
O NOTE: Track tension and alignment are inter-related. Do not ad-
just one without the other.
Start the engine and accelerate slightlyso that the track turns slowly. Checkthat the track is well centered. Equaldistance on both sides between edgesof track guides and slider shoes.
.... WARNING: Before checking
.., track alignment, ensure that thetrack is free of all particles which couldbe thrown out while track is rotating.Keep hands, tools, feet and clothingclear of track. Ensure no-one is standing in close proximity to the vehicle.
To correct, stop the engine, loosen therear idler wheels retaining screws thenloosen the lock nuts and tighten theadjuster bolt on the side where theslider shoe is the furthest to the trackinsert guides.
Tighten the lock nuts and recheck thealignment. Ensure to retighten the idlerwheel retaining screws.
(W5) Carburetor Adjustment_ CAUTION: Never operate your• snowmobile with the air intake
silencer disconnected. Serious enginedamage will occur if this notice is disregarded.
A) Air Screw AdjustmentCompletely close the air screw {until aslight reseating resistance is felt) thenback off screw: as specified .
BJ Throttle Slide Adjustment.... WARNING: Ensure the engine is.., turned OFF, prior to the throttleslide adjustment.
With the throttle cable adjuster jam nutunlocked, press the throttle leveragainst the handle grip.
By turning the cable adjuster, adjustthe carburetor slide cut away so that itis flush with the top of the carburetorbore.
15
Tighten the cable adjuster jam nut.
Repeat for the other carburetor.
Throttle..... cable
adjuster
..WARNING: It is important that
..... the throttle slide adjustment beperformed to ensure proper functioning of throttle mechanism.
C) Idle Speed AdjustmentTurn idle speed screw clockwise until itcontacts the throttle slide then continue turning two (2) additional turns.This will provide a preliminary idlespeed setting. Start engine and allow itto warm then adjust idle to 18002000 R.P.M. by turning idle speedscrew clockwise or counter-clockwise.
~ CAUTION: Do not attempt to set... the idle speed by using the air
screw. Severe engine damage can occur. If idle speed is unattainable contact your authorized dealer.
16
(WI) Drive BeltInspect the belt for cracks. fraying orabnormal wear (uneven wear, wear onone side, etc.) If abnormal wear is noted, probable cause is pulley misalignment. Contact your dealer.
Check the drive belt width, if less than3cm (13116") replace.
O NOTE: When installing a newdrive belt, a break-in period of 15
25 km (10-15 miles) is strongly recommended.
(W7) Steering MechanismInspect the steering mechanism fortightness of components (steeringarms, tie rods, ball joints, springcoupler bolts, etc.). If necessary, replace or retighten .
Check the condition of the skis and theski runners. Replace if worn.
..WARNING: Missing of half
..... worn ski runner(s) may, undercertain conditions, cause a loss insteering efficiency. Always replace asnecessary.
(W8) Drive PulleyInspect the Duralon bushing conditionby checking the free-play of the slidinghalf pulley. This is achieved by restraining the inner half and checking if thesliding half moves in the direction ofthe arrows more than 3 mm (118
fT
). Ifso contact your dealer.
IMPORTANT: Close the front of theskis manually to take all slack from thesteering mechanism.
If adjustment is required:
Loosen the lock nuts of the longer tierod. Turn the tie rod manually until theskis are properly aligned. Firmlyretighten the lock nuts.
Mark referencepoint
on both halves
3 mm (l/S")toe out
Maximum free-play3 mm (118")
(M1) BrakeThe brake mechanism is self-adjusting,therefore, periodic adjustment is notrequired. However, the brake mechanism can be checked by depressingbrake control lever. Brake should applyfullwhen lever is 13 mm (1/2") approx.from handlebar grip. If it does not, donot tamper with the brake, contactyour servicing dealer. Check the stoplight to see if it functions. If necessary,readjust switch position .
.& WARNING: Brake pucks less
.... than 3 mm (1/8") must be replaced. Replacement must be performed by an authorized dealer.Always check the stop light to see if itfunctions.
(M2) Steering AdjustmentSkis should have a toe out of 3 mm(118fT
). To check, measure the distancebetween each ski at the front and rearof the leaf springs. The front distanceshould be 3 mm (118") more than therear when the handlebar is horizontal.
The handlebar should also be horizontal when the skis are pointed toward the front.
To adjust:Loosen the lock nuts of the shorter tierod. Turn the tie rod manually until thehandlebar is horizontal. Retighten thelock nuts firmly.
.&WARNING: The ball joint socket
.... must run parallel with the steering arm. The socket must be restrainedwhen tightening the tie rod end locknuts.
17
With the suspension correctly adjusted, the rider seated on the vehicle andthe high beam ON check that the center of high intensity zone of high beamis 50 mm (2") below horizontal line ofheadlamp height.
Headlamp Beam AimingThe angle of the headlamp beam hasbeen pre-adjusted prior to delivery.Should you wish re-adjustment, placethe vehicle on a flat surface 7.6 m (25')from a wall or screen.
Ground
TOP VIEW
SIDEVIEW
(M7) General InspectionCheck the electrical wiring and components, retighten loose connections.Check for stripped wi res or damagedinsulation. Thoroughly inspect the vehicle and tighten loose bolts, nuts andlinkage. Inspect skis and ski runners forwear.
(M3) Cooling SystemPlace a cloth over the cap and release itto the first step to check that the cappressurizes the system, if not, install anew 13 lb cap. Do not exceed the 13 Ibof pressure. Using a hydrometer checkthat the anti-freeze solution is strongenough for the temperature in whichthe vehicle is operated.
O NOTE: Should the coolant temperature be above recommended
range 50°-80°C (120°-180° F), hose offgrime from the heat exchanger (underneath the frame above the track).
(M4) Engine Head NutsWith the engine cold, check that theengine head nuts are tight and equallytorqued to 22 N-m (16 ft-lbs).
IMPORTANT: The engine head nuttorque should be checked after the first5 hours of operation.
To adjust, remove headlamp chromering, turn upper or lower adjustingscrews to obtain desired beam position.
(MS) Engine Mount NutsCheck the engine mount nuts for tightness. Retighten if necessary.
(M6) Exhaust SystemThe engine/exhaust system parts arevital toward efficient muffler function.Check all attachments. Replace thesprings and/or tighten if necessary.
~ CAUTION: Do not operate ve.... hicle with muffler disconnected
otherwise serious engine damage willoccur.
Center lineintensity zone
50 mm
18
Bulb ReplacementIf the headlamp bulb is burnt, tilt cab.unplug the connector from the headlamp. Remove the rubber boot and unfasten bulb retainer clips. Detach thebulb and replace. If taillight bulb isburnt, expose the bulb by removingthe red plastic lens. To remove, unscrew the two (2) Phillips head screws.Verify all lights after replacement.
STORAGE
IMPORTANT: It is during summer, orwhen a vehicle is not in use for anylength ,of time that proper storage is anecessity. Storage of the snowmobileduring long period of inactivity consistsof checking and replacing missing,broken or worn parts: Proper lubrication and treatment to insure that partsdo not become rusted; cleaning itemssuch as carburetor of oil mixtures toprevent gum varnish formation withinthe carburetor; and in general, preparing the vehicle so that when the timec<?mes to use the snowmobile again itwill start and be in top condition .
..WARNING: Only perform suchT procedures as detailed in thismanual. It is recommended that dealerassistance be periodically obtained onother components/systems not covered in this manual. Unless otherwisespecified, engine should be turned OFFfor all lubrication and maintenance procedures.
CoolingTo drain the cooling system, removethe coolant tank cap .
..WARNING: Never drain or refillT the cooling system when engineis hot.
Connect a drain hose to the loweregine drain valve. Open valve and drainsystem.
O NOTE: Open end of drain hoseshould be lower than engine
base.
19
However, to completely drain the system, blow into the tank through thevent tube while blocking the tank fillerneck with one hand to prevent airleakage.
... CAUTION: To prevent rust for.. mation in the cooling system, al
ways replenish the system with the recommended solution (60% anti-freeze40% water).
To refill the cooling system:
Remove engine filler plug.
Refill tank until coolant overfills atfiller hole.
Reinstall filler plug.
20
O NOTE: Always maintain a certaincoolant level in the tank while
performing this procedure.
Continue to pour the liquid in thecoolant tank until level reaches 2.5 mm(1") below filler neck.
Reinstall tank cap and start engine; letengine run until it reaches its operatingtemperature and thermostat opens. Allow it to run a few minutes more Stopengine and check coolant level, refill asnecessary.
....WARNING: Before removing the~ cap place a cloth over the coolanttank and release the cap to the firststep to release the pressure. Loss offluid and possibility of severe burnscould occur, if this notice is disregarded.
TrackInspect the track for wear, cuts, missing track guides and broken rods.Make any necessary replacement.
..... WARNING: Do not operate a~ snowmobile with a cut, torn ordamage track.
Lift the rear of vehicle -rntil track isclear of the ground then support with abrace or trestle. The snowmobileshould be stored in such a way that thetrack does not Jtay in contact with thecement floor or bare ground.
O NOTE: The track should be rotated periodically, (every 40 days).
Do not release track tension.
tIP CAUTION: To prevent track... damage, temperature in the stor
age area must not exceed 38°C(100°F).
Slide SuspensionRemove any dirt or rust. Replace wornslider shoes.
SkiWash or brush all dirt or rust accumulation from the skis and springs.Grease the ski legs at the grease fittings. Check the condition of the skis,ski runners and leaf springs. Replace ifworn or weak.
. ~
Ski runner .."
ControlsLubricate the steering mechanism. Inspect all components for tightness,(spring coupler bolts, steering armlocking bolts, tie rods, ball joints, etc.).Tighten if necessary. Oil moving jointsof the brake mechanism.
+W ARNING: Do not lubricate thethrottle and/or brake cable hous
ing. Avoid getting oil on the brakepads.
Coat all electrical connections andswitches with a greaseless metal protector. If unavailable, use petroleumjelly.
ChaincaseDrain the chaincase and refill to properlevel, using fresh chaincase oil. Todrain, remove the chaincase cover.
Fuel TankRemove the cap then using a syphon,remove the gasoline from tank.
+WA RNING: Gasoline is flammable and explosive under certain
conditions. Always perform proceduresin a well ventilated area. Do not smokeor allow open flames or sparks in thevicinity.
CarburetorCarburetors must be dried out com pie...tely to prevent gum formation duringthe storage period:
Assure that inlet fuel line is disconnected.Remove the float chamber drain plugon each carburetor. Drain carburetors .
Re-install plug and connect fuel line.
Cylinder LubricationEngine internal parts must be lubricated to protect cylinder walls from possible rust formation during the storageperiod.
O NOTE: This operation should berepeated every 40 days during
storage.Remove the spark plugs. Operate therewind starter to bring the piston at topposition. Pour the equivalent of onespoonful of oil into spark plug hole.
Slowly crank the engine several timesusing the manualstarter. Repeat abovesteps for other cylinder. Install thespark plugs... CAUTION: To prevent ignition... system damage, make sure that
the cut-out button is in the lower position.
Drive PulleyInspection and cleaning must be performed by the dealer at the end of eachseason.
21
ChassisClean the vehicle thoroughly I removingall dirt and grease accumulation .
... CAUTION: Plastic alloy cornpoY nents such as fuel tank, wind
shield, etc.. can be cleaned using milddetergents or isopropyl alcohol. Do notuse strong soaps, degreasing solvents,abrasive cleaners, paint thinners, etc.
Inspect the cab and repair anydamage. Repair kits are available atyour authorized dealer. Clean theframe. For the aluminum portion useonly /I Aluminum cleaner" and followinstructions on the container.
Touch up all metal spots where painthas been scratched off. Spray all baremetal parts of vehicle with metal protector. Wax the cab for better protection.
a NOTE: Apply wax on glossy finish of cab only. Protect the vehi
cle with a cover to prevent dust accumulation during storage .
... CAUTION: If for some reason theY snowmobile has to be stored out
side it is necessary to cover it with anopaque tarpaulin. This caution winprevent the sun rays affecting the plasticcomponents and the vehicle finish.
General InspectionCheck the electrical wiring and components/ retighten loose connections.Check for stripped wires or damagedinsulation.
Thoroughly inspect the vehicle andtighten loose bolts, nuts and linkage.
a NOTE: Leave the drive belt offthe pulleys for the entire storage
period.
22
PRE-SEASON PREPARATION
Snow is falling and you are now anticipating the next snowmobile safari. Ifyou have observed and adhered to thestorage procedures outlined in thismanual, 'your vehicle preparation becomes a relatively easy task.
To simplify the pre-season preparationwe have drawn up a small chart. Thechart indicates servicing points to beperformed by you and your servicingdealer. If these services are performedas suggested, your vehicle will giveyou many hours of fun and low costuse.
IMPORTANT: Observe all Warningsand Cautions mentioned throughoutthis manual which are pertinent to theitem being checked. When componentconditions seem less than satisfactory I
replace with genuine Bombardier partsor suitable equivalents.
PRE-SEASONPREPARATION CHART
To be performed by dealer •To be performed by owner 0
Change spark plugs 0
Check chaincase oil level
Check drive pulley condition and clean •Check ski alignment I ski runners 0
Replace fuel filter 0
Connect fuel lines and check 0attaching points
Check track condition, tension 0and alignment
Check coolant condition and level •Inspect drive belt and install
Check throttle cable for damage andfree operation
Inspect brake condition and operation 0
Inspect oil seals for possible cuts or leaks •Check engine timing •Check electrical wiring (broken wire,damaged insulation)
Inspect condition of starting rope 0
Check tightness of all bolts, nuts and 0linkage
Refill gas tank
Adjust carburetors •Check oil level of rotary valve 0reservoir
23
TROUBLE SHOOTING
o NOTE: The possible causes have been listed in an order of frequency.Therefore, items should be checked out in the same order as mentionedin the trouble shooting guide.
SYMPTOMS POSSIBLE CAUSES WHAT TO DO
Engine turns over but 1. No fuel to the engine Check the tank level and fill up with correctfails to start or starts gas-oil mixture. Check forpossible clogging ofwith difficulty fuel line, item 5.
2. Flooded engine Remove wetspark plugs, turn ignition to OFFand crank engine several times. Install cleandry spark plugs. Start engine following usualstarting procedure. If engine continues toflood, see your dealer.
3. Spark plug/faulty ignition Check for fouled or defective spark plug. Dis·connect spark plug wire, unscrew plug and re-move from cylinder head. Reconnect wire andground exposed plug on engine cowl, beingcanfW to bold aWlY from spaR. ...... hole.Follow engine starting procedure and checkfor spark. If no sparks appear, replace sparkplug. If trouble persists, contact your dealer.
• CAUTION: Never crank en-gine with plug wires discon-nected or plugs not grounded.
4. Clogged fuel line (water or Remove and clean the fuel filter. Change filterdirt) cartridge if necessary. Check condition and
connections offuel lines. Check the cleanlinessof fuel tank.
5. Faulty carburetor First make primary adjustments on carburetorISee Maintenance Sectionl. If carburetor isstill faulty, contact your dealer for repair.
6. Too much oil in fuel Drain the fuel tank and refill with the correctgas/oil mixture.
7. Engine timing Engine timing may be defective or outof ad-justment. Contact your dealer.
8. Poor engine compression Running with a lean fuel mixture may produceexcessive engine wear resulting inpoor enginecompression. If this occurs, contact yourdealer at once.
Engine will not turn 1. Seized engine In the case of a seized engine contact yourmanually dealer.
24
SYMPTOMS POSSIBLE CAUSES WHAT TO DO
Engine lacks accelera- 1. Fouled or defective spark Check item 3 of "Engine turns over but failstion or power plug to start orstarts with difficulty"
2. Clogged fuel line (water or Check fuel line condition. ISee item 4 of "En-dirt) gine turns over but fails to start or starts
with difficulty"!.
3. Carburetors Readjust the carburetor. ISea MaintenancesectionI. If trouble persists, contact yourdealer.
4. Faulty ignition First check item 3 of "Engine turns over butfails to start or starts with difficulty". If theignition system still seems faulty, contact yourdealer.
5. Engine If unable to locate specific symptoms, contactyour dealer.
Engine continually 1. Faulty spark plug Check item 3 of "Engine turns over but fails tobackfires start or starts with difficulty".
2. Overheated Carburetor set too lean. Contact your dealer.Replenish coolant level. Check forrestricted Of
leaking hose lor gasket!, replace as required.Air incooling system, bleed the system. Enginecoolant pump inoperative, see your dealer.
3. Engine timing incorrectly set Contact your dealer.
Snowmobile cannot 1. Drive belt Check fordamaged orworn drive belt. Replacereach full speed if necessary.
2. Incorrect track adjustment Check track tension and alignment. Readjust tospecifications. ISee Maintenance Secnonl
3. Faulty engine Check item 1to5of"Engine lacks accelerationor power".
4. Pulley misaligned Contact your dealer.
25
TOOLS
As standard equipment each newsnowmobile is supplied with a basictool kit such as screwdriver, wrenches,emergency starter rope I etc ...
Standard Tools
D
G
o
A. Screwdriver
B. Socket 10/13 mm
C. Open end wrench 10/13 mm
D. Socket wrench handle
26
E. Starter rope
F. Socket 21/26 mm
G. Suspension adjustment key
SPECIFICATIONS
BLIZZARD 7500 PLUS BLIZZARD 9500 PLUS
ENGINENo. of cylinders 2 2Bore 59.5 mm (2.342") 67.5 mm (2.657")Stroke 61 mm (2.401") 61 mm (2.401")Displacement 339.2 cm3 (20.7 in3) 436.6 cm3 (26.64 in3)Compression ratio (corrected) 7.2:1 6.8:1Carburetor type PTD-VM 34-233 MAG VM 34-23> PTO-VM 36-88 MAG VM 36-86Carburetor adjustment:
- air screw 1 V2 turn open ± 1/8 1 turn open ± 1/8- idle speed 1800-2000RPM 1800-2000RPM
Engine head nuts (torque) 22 N-m (16 ft-Ibs) 22 N-m (16 ft-lbslCooling system capacity- S.I.* 4.94 liters 4.94 liters
-Imp. 174 ounces 174 ounces- U.S. 167 ounces 167 ounces
Thermostat 43°C (110°F) 43°C (110°F)Radiator pressure cap 13 Ibs 13 Ibs
CHASSISOverall length 265 cm (104ft
) 265 cm (104")Overall width 99 cm (39") 99 cm (39ft
)
Overall height 100 cm (39 1/2") 100 cm (39 1/2")Ski stance 85.1 cm (33 1/2") 85.1 cm (33 1/2")(center to center)Ski alignment (toe out) 3 mm (1IS") 3 mm (V8")Weight 200 kg (442 Ibs) 200 kg (442 Ibs)Bearing area 7710 cm2 (1195 in2) 7710 cm2 (1195 in2)Ground pressure 2.55 kPa (0.370 Ib/p02) 2.55 kPa (0.370 Ib/p02)
POWER TRAINTrack dimensions 38.1 cm (15") x 290 cm (114") 38.1 cm (15") x 290 cm (114")Track tension 13 mm (112") gap that should l;,i mm (1/2") gap that should
exist between slide shoe and exist between slide shoe andbottom inside of track bottom inside of track
Track alignment Equal distance between edges Equal distance between edgesof track guides and slider shoes of track guides and slider shoes
Std. gear ratio 17/38 19/40Chaincase oil capacity 170 mL (6 oz) 170 mL (6 oz)Drive belt 3 cm (1 3/16
11) 3 cm (1 3/16")
(minimum width)
ELECTRICALLighting system (output) 130 watts 130 wattsHeadlamp bulb 45/45 W 45/45 WTail stop/ light 5/21 W 5/21 WSpark plug (Bosch) - normal use W300 T2 (W2C) W300 T2 (W2C)Spark plug (gap) 0.50 mm (.02011
) 0.50 mm (.020")Advance ignition timing 1.39 mm ± 0.10 mm (.055" ± 1.39 mm ± 0.10 mm L055" ±(B.T.D.C.) .00411
) between marks at .004") between marks at6000 RPM 6000 RPM
FUELTank capacity - S.I.* 29.5 liters 29.5 liters
-Imp. 6.5 gals 6.5 galsU.S. 7.8 gals 7.8 gals
Gasoline Regular RegularGasloil ratio 50/1 50/1
27
BLIZZARD 7500 PLUS BLIZZARD 9500 PLUS
BRAKEBrake type Disc, self-adjusting Disc, self-adjustingBrake adjustment 13 mm (v2") minimum 13 mm (1/2") minimum(control lever) distance from handlebar grip distance from handlebar grip
when fully applied when fully appliedBrake lining 3 mm (118") 3 mm (1/B")(minimum thickness)
*International System
Bombardier Limited reserves the right to make changes in design and specifications and/or to make additions to, or improvements in its product without imposing any obligation upon itself to install them onits products previously manufactured.
28
ON
8)
IGNITION SWITCH
I'r"tc;;a'l4.t-CD
TETHERCUT OUT SWITCH
I"~\~ G)
HEADlAMP
~I\~®
GY
"
GV,VI
'1'1"1">I~ ~ ; ~
(i)
VOLTAGEREGULATOR
BRAKE LIGHT
SWITCH DIMMER SWItCH
1, LIGHTING COIL 130 W
2. IGNITION GENERATOR COIL
3. VOLTAGE REGULATOR
4. HEADLAMP 45/45 W
5, LAMP 5 W
6, TAlllAMP 5-21 W
7. FUSE 0,1 AMP.
B. LAMP 2 W
~
TAllLAMP
f\..)
<D
5.1.* METRIC INFORMATION GUIDE
BASE UNITS
DESCRIPTION UNIT SYMBOL
length meter mmass kilogram kgliquid liter Ltemperature celsius °Cpressure kilopascal kPatorque Newton meter N-mspeed kilometer per hour km/h
PREFIXES
PREFIX SYMBOL MEANING VALUE
kilo k one thousand 1,000centi c one hundredth of a 0.01milli m one thousandth of a 0.001
*THE INTERNATIONAL SYSTEM OF UNITS (SYSTEME INTERNATIONAL)ABREVIATES "SI" IN ALL LANGUAGES.
30
LIMITED WARRANTY SKI-DOO\R' SNOWMOBILES 1980
BOMBARDIER Limited as manufacturer, warrants FROM THEDATE OF FIRST CONSUMER SALE, every 1980 Ski-Doo® snowmobile, sold as NEW AND UNUSED, by an authorized SKI-DODdealer, subject to the following limitations and conditions, for aperiod of:
• two (2) seasons maximum for models:Elan® , Citation*, Everest® , Elite® ,
Warranty STARTS on the date of sale to the first consumer andENDS the SECOND APRIL 30TH following the date warrantycoverage started.
or
• Ninety (90) consecutive days for the following models:BLIZZARD® 5500-7500-9500 and ALPINE® subject to the following:
1. When a sale is made after MARCH 31ST of a given year butbefore THE 1ST DAY OF DECEMBER of the same year, the warranty will start on DECEMBER 1ST following the date of sale andterminate 90 days later.
2. When a sale is made on/or after JANUARY 2ND of a given year,the unused portion of the 90 days warranty as of MARCH 31 ST,of that year will be carried over to the next season, beginning the1ST DAY OF DECEMBER.
Any 1980 model not listed is not warranted.
WHAT WE WILL DO
BOMBARDIER will repair and/or replace, at its option, componentsdefective in material and/or workmanship (under normal use andservice,) with a genuine BOMBARDIER component without chargefor parts or labour at any authorized SKI-DOD dealer during saidwarranty period.
31
EXCLUSIONS
Items and components:Any of the following expendable items and/or components that aredamaged or worn due to normal use: variable speed drive belt, windshield, filters, ignition breaker points, condensers, spark plugs, lightbulbs, protective lenses, brake linings, ski runner shoes, slider shoeson suspension and variable speed pulleys, labels, soft trim, appearance items, lubricants and paints and all tune-ups, seized,melted or holed piston and adjustments required.
Also excluded are:
• Damage resulting from installation of parts other than genuineBOMBARDIER parts.
• Damage caused by failure to provide proper maintenance asdetailed in the Operator Manual supplied with each SKI-DOOsnowmobile. The labour, parts and lubricants cost of allmaintenance services, including tune-ups and adjustments willbe charged to the owner.
• Damage resulting from improper servicing or adjustment of thedrive pulley assembly. The drive pulley assembly is factorysealed, and can only be serviced by an authorized SKI·DOOdealer.
• Vehicles used for racing purposes.
• Vehicle used for rental purpose or other business purposes.
• All optional accessories installed on the vehicle.(The normal warranty policy for parts and accessories, if any,applies).
• Damage resulting from operation of the snowmobile on surfacesother than snow.
• Damage resulting from accident, fire or other casualty, misuse,abuse or neglect.
• Damage resulting from modification to the snowmobile not approved in writing by BOMBARDIER.
• Losses incurred by the snowmobile owner other than parts andlabour, such as, but not limited to, transportation, towing,telephone calls, taxis, or any other incidental or consequentialdamages.
32
Some states or provinces do not allow the exclusion or limitation ofincidental or consequential damages, so the above limitation or exclusion may not apply.
CONDITION TO HAVE WARRANTY WORK PERFORMEDPresent, to the servicing dealer, the hard copy of the BOMBARDIERCustomer Registration card given by the selling dealer at time of purchase.
EXPRESSED OR IMPLIED WARRANTIES
This warranty gives you specific rights, and you may also have otherlegal rights which may vary from state to state, or province to province.
Where applicable this warranty is expressly in lieu of all other expressed or implied warranties of BOMBARDIER, its distributors andthe selling dealer, including any warranty of merchantability offitness for any particular purpose; otherwise the implied warranty islimited to the duration of this warranty. However, some states orprovinces do not allow limitations on how long an implied warrantylasts, so the above limitation may not apply.
Neither the distributor, the selling dealer, nor any other person hasbeen authorized to make any affirmation, representation or warrantyother than those contained in this warranty, and if made, such affirmation, representation or warranty shall not be enforceable againstBOMBARDIER or any other person.
CONSUMER ASSISTANCE
If a servicing problem or other difficulty occurs, we suggest thefollowing:
1. Try to resolve the problem at the dealership with the ServiceManager or Owner.
2. If this fails, contact your area distributor listed in the OperatorManual.
3. Then if your grievance still remains unsolved, you may write tous:Bombardier LimitedCustomer Relations DepartmentRecreational Product GroupValcourt, Quebec, Canada, JOE 2LO
33
Bombardier Limited reserves the right to modify its warrantypolicy at any time, being understood that such modification willnot alter the warranty conditions applicable to vehicles soldwhile the above warranty is in effect.November 1978
Bombardier LimitedValcourt, Quebec, Canada, JOE 2LO
*Trademark of Bombardier Limited
® Registered Trademark Bombardier Limited
34
OFTEN ASKED QUESTIONS
Q: Why must my snowmobile be registered? After alii do have my original invoiceas proof of when I purchased my snowmobile.
A: The information provided by the Customer Warranty Registration card iscomputerized, and all warranty claims thereafter, are processed by the computer. Without this valuable information on the Warranty Registration Card,we cannot acknowledge warranty or notify owners ofa possible safety recall.
Q: How do I know my vehicle has been registered at the factory?
A: When you bought your snowmobile the dealer should have completed, andforwarded us the manufacturer's copy of the Customer Warranty Registration. The hard copyof the card is your proof that the snowmobile is registered
Q: I bought my snowmobile in O'King County but I snowmobile in WashingtonCounty. Can the dealer in Washington County accept warranty work on mysnowmobile?
A: Yes, any authorized dealer in North America can perform warranty repairs,providing the customer warranty registration card is presented.
Q: Where can I find information on the lubrication and maintenance of my snowmobile?
A: In this Operator Manual provided with the vehicle at the time of first sale.
Q: Will the entire warranty be void or cancelled, if I do not operate or maintain mynew snowmobile exactly as specified in the Operator's Manual?
A: The warranty of the new snowmobile cannot be "voided" or "Cancelled".However, if a particular failure is caused by operation or maintenance otherthan is shown in the Operator Manual, that failure may not be covered underwarranty. This includes service work performed by the customer, especiallythe critical adjustments to ignition, timing, carburetion and oil injection/or oilmixture.
Q: Would you give some examples of abnormal use or strain, neglect or abuse?
A: These terms are general and overlap each other in areas. Some specific examples may include: running the machine out of oil, sustained high r.p. m. fullthrottle use, chain failure caused by a lack of lubrication and/or adjustments,operating the machine with a broken or damaged part which causes anotherpart to fail, and so on. If you have any specific questions on operation or maintenance, please contact your dealer for advice.
35
Q: What costs are my responsibility during the warranty period?
A: The customer's responsibility includes all costs of normal maintenance services, non-warranty repairs, accidents and collision damage, as well as oils,and spark plugs, and incidental or consequential damages costs as explainedin the warranty.
Q: Are "Genuine" Bombardier replacement parts used in warranty repairs coveredby warranty?
A: Yes. When installed by an authorized dealer, any "genuine" Bombardierpart used in warranty repairs assumes the remaining warranty that exists onthe machine.
Q: What is Bombardier's policy on extending a warranty?
A: It is not Bombardier's policy to extend warranty. Bombardier has selected awarranty period sufficiently long to permit adequate use of the machine toallow for possible concealed manufacturing defects to occur.
·0: If I sell my snowmobile within the warranty period, will the new owner qualifyfor the balance of the warranty?
.A: Yes, provided the unit has already been registered with the manufacturer.Note that the change of ownership card in this manual should be completedand sent to Valcourt.
36
LISTING OF AREA DISTBIBUTORS
CANADIAN DISTRIBUTORS
DISTRIBu·rOFlS LIMITED
BOMBARDIER LIMITEDEASTERN CANADA DISTRIBUTION DIVISIONAtlantic BranchP.O. Box 670Shediac, New Brunswick, EDA 3GO[506) 532-4454Magdalen Island, Nova Scotia, New Brunswick,Prince Edward Island
BOMBARDIER LIMITEDEASTERN CANADA DISTRIBUTION DIVISION(Quebec Branch)1350 Nobel BoulevardBoucherville, Quebec, J48 1A1{514} 527-2469 or 655-6121Province of Quebec
BOMBARDIER LIMITEDEASTERN CANADA DISTRIBUTION DIVISIONOntario Branch230 Bayview DriveBarrie, Ontario, L4M 2Y8(705) 728-8600Province of Ontario
BROOKS EOUIPMENT LIMITED1616 King Edward StreetP.O. Box 985Winnipeg, Manitoba, R3C 2V8(204) 633-7247Manitoba, Saskatchewan
AMERICAN DISTRIBUTORS
BOMBARDIER CORPORAnON4505 West Superior StreetP.O. Box 6106Duluth, Minnesota 55806(218) 628-2881North Dakota, Minnesota, Wisconsin, Illinois, Missouri,Michigan, Indiana, Ohio (less eastern half!, Tennessee,Kentucky, West Virginia, Virginia, Northern Idaho,Northern Wyoming, Montana, Iowa, Washington
ELLIOTT & HUTCHINS INCEast Main Street RoadMalone, New York 12953(5181483-4411New York, Massachusetts, Connecticut, Rhode Island,Pennsylvania, New Jersey, Maryland, Delaware, District ofColumbia, Northern half of Ohio.
r::U,",.,VIr::l".' AND RECREATIONAL CENTER1(\I1Q \""h;.~~...
TIMBERLAND INC.10 North Mainlancaster, New 03584(6031 788-4738Maine, New Hampshire, Vermont
LTD.
M4W lA8
Franklin District & Keewatin
J'w. RANDALL LIMITEDWest StreetP.O. Box 1050Corner Brook, Newfoundland, A2H 6G7(709) 634-3533Newfoundland, Labrador
TRACT EOUIPMENT14325, 114th AvenueEdmonton, Alberta, T5M 2Y8(4031 452-9910Alberta, Dist, Mackenzie, Yukon, N.W.T.
37
HOW TO IDENTIFY YOUR SNOWMOBILE
ENGINESERIALNUMBER
TRACKSERIALNUMBER
The main components of your snowmobile (engine, track and frame) areidentified by different serial numbers. Itmay sometimes become necessary tolocate these numbers for warranty purposes or to trace your snowmobile inthe event of theft.
VEHICLE SERIAL NUMBER -----..9714QS11~!....---
O NOTE: We strongly recommend that you take note of all the serial numberson your vehicle and supply them to your insurance company. It will surelyhelp in the event a snowmobile is stolen.
38
CHANGE OF ADDRESS AND OWNERSHIP
Any change in address or ownership should be brought to the attention of themanufacturer by completing and sending out the card supplied below. This willhelp us to maintain our files up-to-date.
: ~
: CHANGE OF ADDRESS
: VEHICLE IDENTIFICATION NUMBER
: OLD ADDRESS:··....
NAME
NO STREET APT.
CITY STATE ZIP I POSTAL CODE
NEW ADDRESS:
NAME
NO STREET APT.
APT.
ZIP I POSTAL CODE
ZIP / POSTAL CODE
NAME
NAME
STREET
STATE
STATE
CITY
NO
CITY....·..: :::::aac::g: CHANGE OF OWNERSHIP:-----------~-------------------·: VEHICLE IDENTIFICATION NUMBER··: The ownership of this vehicle is transferred
·..: FROM: -'-- _
··············: TO:
····NO
CITY
STREET
STATE
APT.
ZIP I POSTAL CODE
39
BOMBARDIER LIMITEDATT.: WARRANTY DEPARTMENTVALCOURT, QUEBECCANADA, JOE 2LO
BOMBARDIER LIMITEDATT.: WARRANTY DEPARTMENTVALCOURT, QUEBECCANADA, JOE 2LO
.................................................................................···············································..........••.....................•....•••.••.••- ....•............................············································
40