192257 operator manual englis - islandsmt...7 log on 3 log on change operator 60min 30min+ 60min+...

OPERATOR MANUAL

Manual Issue State 02 May 2007 Copyright 2007 DEK International GmbH All Rights Reserved© Pt No 192257

90 20

60min 60min+30min+

Current Product: DEK04

- +Cycle Time9.6 sec

0%

23°C

25%

50%

75%

100%

Batch Limit

200

Board Count

068%

2323

Status Process

Ready

Set upProduct

Maintenance

Adjust

Paste Dispense Paper Solvent

30

Print Shut DownChange

Print DirectionProduct

Changeover

Dispenser Clean 1 Clean 2

ClearBoardCount

Temperature Humidity Net Files

Language Help

LoadScreen

ChangeOperator QC Calc

LargeView

BoardView

16

Start Menu Input Details Help 0 Minutes0 BoardsPaste 0 %

Total Cycle Time

Time :

Data Logging :

Host Comms :

Cycle Time :

DEFAULT

0.0s

DISABLED

Shift Goal

Boards Built

100%

75%

50%

25%

0%

15:32:58

Product :

MachineCommands

ModalCommands Key Pad

00 : 00 : 00

30min

60min+

60min+


-+Cycle Time

9.6 sec

0%

23°C

25%

50%

75%

100%

Shift Goal200 boards

Board Count59 boards 68%

23

23

StatusProcess

Running

On Print Cycle

SPC

DEK

30

1 2

STOP

S

TOP

ST

O

P

DEK

Interactiv

Open CoverCommands Clean 1

GENERAL

SAFETY

SAFETY

HAZARDOUS MATERIALS

This manual should be used by suitably trained machine operators. It is a quick

guide to the general operating conditions of the machine.

To ensure that the operating conditions for the printing machine remain safe at all

times, all personnel must follow generally accepted safety procedures in addition

to specific safety precautions laid down in this manual.

notices draw the attention of operators to possible hazards which may

cause loss of life, serious injury or ill health.

notices alert personnel to the possibility of damage occurring to the

machine material.

The following label illustrated below, may be fitted to the machine, this signifies

that the user should refer to the operator manual before attempting to carry out

work on the equipment.

WARNING

CAUTION

Hazardous materials, as defined by NFPA 497 (National Fire Protection

Association), are not recommended by DEK for use on this machine. If one or

more hazardous materials are used, decomtamination must be carried out in

accordance with SEMI S12 or equivelant local regulations.

HAZARDOUS AREAS

1

WARNING AND CAUTIONS

The warnings and caution notices below are fitted to the machine and shown in the

relevant procedures within this manual.

Some of the warning symbols below may not be applicable to

your machine.

Symbol Definition

WARNING

STRONG MAGNETIC FIELD. A STRONG MAGNETIC FIELD EXISTS IN

THE VICINITY OF THE CAMERA LINEAR MOTORS. THESE MAY

REPRESENT A SERIOUS HAZARD TO PEOPLE FITTED WITH A

PACEMAKER.

WARNING

MOVING PARTS. MOVING PARTS ARE PRESENT IN THE VICINITY OF

THIS WARNING LABEL, THESE PARTS HAVE THE POTENTIAL TO

CAUSE INJURY.

WARNING

BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN

WORKING IN THE TOOLING AREA OF THE MACHINE TO AVOID

INJURY. THE FOILS ON THE FRONT AND REAR BOARD CLAMPS

ARE VERY SHARP.

WARNING

PROTECTIVE CLOTHING. APPROVED PROTECTIVE CLOTHING

SHOULD BE WORN BY SOLDER PASTE AND SOLVENT HANDLERS

AT ALL TIMES TO ELIMINATE FUME INHALATION, EYE CONTACT,

SKIN CONTACT AND INGESTION.

WARNING

RECOMMENDED SOLVENTS. ANY SOLVENTS USED MUST COMPLY

WITH LOCAL ENVIRONMENTAL GUIDELINES. DEK RECOMMEND

USING SOLVENTS THAT ARE ENVIRONMENTALLY FRIENDLY, IE CFC

FREE AND WATER BASED. SOLVENTS USED MUST HAVE FAST

EVAPORATION RATES AND FLASHPOINT SPECIFICATIONS

GREATER THAN 39°C.

Symbol Definition

WARNING

SOLDER PASTE AND SOLVENTS. WHEN USING OR HANDLING ANY

SOLDER PASTE OR SOLVENT FORMULATION THE

MANUFACTURERS’ RECOMMENDED SAFETY PRECAUTIONS MUST

BE STRICTLY ADHERED TO.

WARNING

SOLVENT SOLUTION. DO NOT MIX SOLVENT SOLUTIONS. FLUSH

THE SOLVENT TANK THOROUGHLY WHEN CHANGING TO A

DIFFERENT SOLVENT SOLUTION.

WARNING

MACHINE COVERS. IN ORDER TO PROTECT PERSONNEL AND TO

PREVENT DAMAGE TO THE MACHINE, COVERS ARE FITTED TO THE

MACHINE FRAME. THESE PANELS MUST ONLY BE REMOVED BY

SUITABLY QUALIFIED PERSONNEL.

CAUTIONToxic chemicals may be present. Skin contact may be hazardousto your health. Wear safety gloves.

CAUTION

Toxic chemicals may be present. Skin contact may be hazardous

to your health. Wear eye protection.

SAFETY2

SAFETY

MACHINE OVERVIEW

1

22

3

4

5

6

7

1

2

34

5

6

7

1

2

23

4

5

6

7

1

2

3

4

5

6

7

Tricolour Beacon

Two Button Control

System Button

Mains Isolator

Internal Light

Emergency Stop Button

Monitor

Item Description

MACHINE OVERVIEW4

STOP

S

TOP

ST

O

P

Calibrate Squeegees

DEKDEK

The squeegees are about to undergo calibration. Please ensure that the correct

squeegees are fitted for this operation.Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.

E STOP OPERATION TRI COLOUR BEACON

PRINTHEAD COVER

With the machine powered up, activating the red Emergency Stop button (E Stop)

causes the machine to stop in a controlled manner.

The beacon indicates the operational status of the machine:

Machine is not operational

Machine is not in a ready state

Machine requires operator attention

Machine is operational

System power is downError message displayedPaste cartridge is lowProFlow is lowPaper roll is emptySolvent tank level is lowVortex cleaning cassette expired

Machine is initializingMachine is in set upMachine is in maintenance

Paste cartridge is lowProFlow is lowPaper roll is emptySolvent tank level is lowVortex cleaning cassette expired

Machine is waiting in a ready state

To activate:

press the E Stop button, electrical power to the machine is suspended.

To reset:

turn the E Stop button clockwise until it unlatches.

Raising the printhead cover suspends operation of the machine to allow theoperator safe access to the tooling area.

Calibrate Squeegees

DEKDEK

The squeegees are about to undergo calibration. Please ensure that the correctsqueegees are fitted for this operation.

Select Continue to proceed with this calibration.Select Restore Defaults to restore the default parameters.

Calibrate Squeegees

DEKDEK



Calibrate Squeegees

DEKDEK



Calibrate Squeegees

DEKDEK



Beacon Colour Operational Status

SAFETY 3

SAFETY

DEK USER INTERFACE

5DEK USER INTERFACE

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance


30

Shut Down

23°C 68%


Language Help

Adjust

90 20 60

LargeView

BoardView

DEK

Interactiv

PrintChange

Print DirectionLoad

ScreenChangeOperator QC Calc

ProductChangeover

Open CoverCommands

Clean 1


ClearBoardCount

Productivity Panel

Help Menu ButtonLanguage Selection Button

Consumable ReplenishmentPanel

Machine Status Page

Machine Mimic Window

Environmental Panel

Machine Commands PanelPrompt Bar

Vision Window

Navigation Panel

POWER UP

ON1

2

6

System Initialisation DEK

Press the System button on the outer cover, to initialise the machine,

OR . . .

Select Diagnostics - to enter the machine’s diagnostic functions,

OR . . .

If the current product file needs to be changed, select Load Product to load another product file.

Diagnostics Load

Product Name

Product ID

Language Interactiv Help

POWER UP

7

LOG ON

3

LOG ON

ChangeOperator

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


30

Print Shut Down

23°C 68%


Language Help

LoadScreen


LargeView

BoardView

90 20 60

ChangePrint Direction

ProductChangeover

Open CoverCommands

Clean 1


ClearBoardCount

DEK

Interactiv

LOG ON

8 LOG ON

5

4 Enter the Operators name

Log On

Change Operator

To log on enter your user name and select Log On.

To log off, select Log Off.

To return to the Ready page select Exit.

! $ % ^ & ( ) -

Q W E U I O PR T Y

A S D J K LF G H

\ Z X N M < >C V B

Shift Lock Space Delete

Operator Name

Log On

Exit

Back

Language Help

DEK

Interactiv

MACHINE SET UP OVERVIEW

For Squeegees refer to page 10 For Ball Placement refer to page 16For ProFlow refer to page 13

9

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


DEK

30

Print Shut Down

23°C 68%



LoadScreen


LargeView

BoardView

90 20 60


ProductChangeover

Open CoverCommands

Clean 1


ClearBoardCount

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

0

Status Process

Ready

Set upProduct

Maintenance

Adjust

DEK

Shut Down

23°C 68%



LoadScreen


LargeView

BoardView

PrintProduct

ChangeoverOpen CoverCommands

ClearBoardCount

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust

ProFlow Paper Solvent

DEK

Shut Down

23°C 68%



LoadScreen

LargeView

BoardView

90 20 60

PrintProduct


ChangeOperator QC CalcClean 1

Clean 1 Clean 2

ClearBoardCount

MACHINE SET UP -OVERVIEW

10

Select the buttons in the sequence shown and follow the on screen prompts.

1

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


DEK

30

Print Shut Down

23°C 68%



LoadScreen


LargeView

BoardView

90 20 60


ProductChangeover

Open CoverCommands

Clean 1


ClearBoardCount

MACHINE SET UP - SQUEEGEES

MACHINE SET UP -SQUEEGEES

ProductChangeover


8

2

3

4

5

6

11MACHINE SET UP -SQUEEGEES

7a

Product Changeover DEK

Product NameDEK08

Print Direction

Reverse

Product IDDefault Board

Tooling TypeMagnetic

Screen ImageEdge

LoadProduct

Tooling

Fiducials

Alignment

Back Open CoverCommands

LoadScreen

ChangeSqueegees

CalibrateSqueegees

AddPaste

ChangeCatridge

AutoDispense Clean 1 Clean 2


LoadProduct

Tooling

LoadScreen

Fiducials

Alignment

7bAdd

Paste

Back

AutoDispense


9 Batch Limit200

Print

10

MACHINE SET UP -SQUEEGEES

12

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


DEK

30

Shut DownChange

Print Direction

23°C 68%



LoadScreen


LargeView

BoardView

90 20 60

PrintProduct


Clean 1


ClearBoardCount

MACHINE SET UP - PROFLOW

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


DEK

Shut Down

23°C 68%



LoadScreen

LargeView

BoardView

90 20 60

PrintProduct



Clean 1 Clean 2

ClearBoardCount

1Product

Changeover


MACHINE SET UP -PROFLOW

13


3

4

5

6

7

2Load

Product

Tooling

LoadScreen

Fiducials

Alignment

Back

14

DEK

Product NameDEK08



Screen ImageEdge

LoadProduct

Tooling

Fiducials

Alignment


LoadScreen

ChangeProFlow

RaiseProFlow

RefillProFlow

PrimeProFlow

PasteKnead

Product Changeover

Clean 1

1

Clean 2

2




Print

8Batch Limit

200

9

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


DEK

Shut Down

23°C 68%



LoadScreen

LargeView

BoardView

90 20 60

PrintProduct



Clean 1 Clean 2

ClearBoardCount


15

MACHINE SET UP - BALL PLACEMENT

MACHINE SET UP -BALL PLACEMENT

16

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

0

Status Process

Ready

Set upProduct

Maintenance

Adjust

DEK

Shut Down

23°C 68%



LoadScreen


LargeView

BoardView

PrintProduct


ClearBoardCount

1Product

Changeover




17

DEK

Product NameDEK08



Screen ImageEdge

LoadProduct

Tooling

Fiducials

Alignment


LoadScreen

FillHopper

PrimeSpheres

RecoverSpheres

MoveCarriage

Product Changeover


3

4

5

6

7

2Load

Product

Tooling

LoadScreen

Fiducials

Alignment

Back


Print

8Batch Limit

200

9


18

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

0

Status Process

Ready

Set upProduct

Maintenance

Adjust

DEK

Shut Down

23°C 68%



LoadScreen


LargeView

BoardView

PrintProduct


ClearBoardCount

19

LOG OFF

LOG OFF

1ChangeOperator

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


30

Print Shut Down

23°C 68%


Language Help

LoadScreen


LargeView

BoardView

90 20 60


ProductChangeover

Open CoverCommands

Clean 1


ClearBoardCount

DEK

Interactiv

LOG OFF

2

20LOG OFF

Change Operator DEK

To log on enter your user name and select Log On.

To log off, select Log Off.

To return to the Ready page select Exit.

! $ % ^ & ( ) -

Q W E U I O PR T Y

A S D J K LF G H

\ Z X N M < >C V B

Shift Lock Space Delete

Operator Name

Log Off

Exit

Back

Language HelpInteractiv

Log Off

Shut Down3

4Continue

POWER DOWN

POWER DOWN 21

60min 60min+30min+



0%

25%

50%

75%

100%

Batch Limit

200

Board Count

02323

Status Process

Ready

Set upProduct

Maintenance

Adjust


DEK

30

Shut Down

23°C 68%



LargeView

BoardView

90 20 60

PrintChange

Print DirectionLoad

ScreenChangeOperator QC Calc

ProductChangeover

Open CoverCommands Clean 1


ClearBoardCount

5

OF

F

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192257 operator manual englis - islandsmt...7 log on 3 log on change operator 60min 30min+ 60min+...

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