1615334-01 - pro-meter s plc dispensersemanuals.nordson.com/automotive/zfiles/1615334.pdfpro-meter s...

Pro-Meter� S PLC Dispensers

Customer Product ManualPart 1615334-01

Issued 01/19

NORDSON CORPORATION • AMHERST, OHIO • USA

For parts and technical support, call the NordsonIndustrial Coating Systems Customer Support Center at

(800) 433−9319, or contact your local Nordson Representative.

This document is subject to change without notice.Check emanuals.nordson.com/finishing for the latest version.

Part 1615334−01 � 2019 Nordson Corporation

Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . .Personal Safety 1. . . . . . . . . . . . . . . . . . . . . . . . .

High-Pressure Fluids 1. . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Halogenated Hydrocarbon Solvent Hazards 2. . . . . . . . . . . . . . . . . . . . .

Action in the Event of a Malfunction 2. . . . . . . .Disposal 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Available Dispenser Configurations 4. . . . . . . . .Theory of Operation 5. . . . . . . . . . . . . . . . . . . . .

Refill Phase 5. . . . . . . . . . . . . . . . . . . . . . . . . .Idle Phase 5. . . . . . . . . . . . . . . . . . . . . . . . . . .Pre-Pressure 5. . . . . . . . . . . . . . . . . . . . . . . .Dispense/Purge Phase 5. . . . . . . . . . . . . . . .

Specifications 7. . . . . . . . . . . . . . . . . . . . . . . . . . .Dispenser Dimensions 8. . . . . . . . . . . . . . . . . . . .

Installation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Install the Pro-Meter S PLC Dispenser to a Fixture 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .Connect the Controller Cables 12. . . . . . . . . . . .Connect the Material, Air, and Water Lines 12. .Connect a Stainless Steel Dispenser to the System Air Purge Circuit (ARW Only) 14

Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Startup 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shutdown 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water Treatment 18. . . . . . . . . . . . . . . . . . . . . . . .

Water Types 18. . . . . . . . . . . . . . . . . . . . . . . . .Corrosion Levels 18. . . . . . . . . . . . . . . . . . . . .Biocide Water Treatment 18. . . . . . . . . . . . . .

Troubleshooting 20. . . . . . . . . . . . . . . . . . . . . . . . . . .Repair 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Consumable Items 21. . . . . . . . . . . . . . . . . . . . . .Linear Actuator 22. . . . . . . . . . . . . . . . . . . . . . . . .

Remove the Linear Actuator 22. . . . . . . . . . . .Install the Linear Actuator 22. . . . . . . . . . . . . .

Hydraulic Section 24. . . . . . . . . . . . . . . . . . . . . . .Replace the Inlet (Refill) andOutlet Valve Packing Cartridge 24. . . . . . . . .Replace the Outlet Valve 24. . . . . . . . . . . . . .Replace the Inlet (Refill) Valve 24. . . . . . . . . .Replace the Pressure Transducer 24. . . . . . .Remove the Glandand Plunger Assemblies 26. . . . . . . . . . . . . . .Install the Glandand Plunger Assemblies 26. . . . . . . . . . . . . . .

Repair 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rebuild the Packing Gland 28. . . . . . . . . . . . .Replace the Thermostat 30. . . . . . . . . . . . . . .Replace a Heater Cartridge 30. . . . . . . . . . . .Replace the RTD 30. . . . . . . . . . . . . . . . . . . . .

Parts 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120 Volt Heated Dispenser 34. . . . . . . . . . . . . . . .

15, 35, 100, 165, 300 cc Coupler Section 34.120 Volt Heated Dispenser 36. . . . . . . . . . . . . . . .

15, 35, and 100 cc Hydraulic Section 36. . . .120 Volt Heated Dispenser 38. . . . . . . . . . . . . . . .

165 and 300 cc Hydraulic Section 38. . . . . . .240 Volt Heated Dispenser 40. . . . . . . . . . . . . . . .

15, 35, 100, 165, 300 cc Coupler Section 40.240 Volt Heated Dispenser 42. . . . . . . . . . . . . . . .

15, 35, and 100 cc Hydraulic Section 42. . . .240 Volt Heated Dispenser 44. . . . . . . . . . . . . . . .

165 and 300 cc Hydraulic Section 44. . . . . . .Ambient T/C 46. . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 and 35 cc Coupler Section 46. . . . . . . . . . .Ambient T/C 48. . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 and 35 cc Hydraulic Section 48. . . . . . . . .Ambient T/C 50. . . . . . . . . . . . . . . . . . . . . . . . . . . .

100, 165 and 300 cc Coupler Section 50. . .Ambient T/C 52. . . . . . . . . . . . . . . . . . . . . . . . . . . .

100, 165, and 300 cc Hydraulic Section 52. .ARW Ambient T/C 54. . . . . . . . . . . . . . . . . . . . . . .

15 and 35 cc Coupler Section 54. . . . . . . . . .ARW Ambient T/C 56. . . . . . . . . . . . . . . . . . . . . . .

15 and 35 cc Hydraulic Section 56. . . . . . . . .ARW Ambient T/C 58. . . . . . . . . . . . . . . . . . . . . . .

100, 165 and 300 cc Coupler Section 58. . . .ARW Ambient T/C 60. . . . . . . . . . . . . . . . . . . . . . .

100, 165 and 300 cc Hydraulic Section 60. . .ARW 240 Volt Heated Dispenser 62. . . . . . . . . .

35 and 100 cc Coupler Section 62. . . . . . . . .ARW 240 Volt Heated Dispenser 64. . . . . . . . . .

35 and 100 cc Hydraulic Section 64. . . . . . .ARW 240 Dispenser 66. . . . . . . . . . . . . . . . . . . . .

165 and 300 cc Coupler Section 66. . . . . . .ARW 240 Dispenser 68. . . . . . . . . . . . . . . . . . . . .

165 and 300 cc Hydraulic Section 68. . . . . .Dispenser Electrical Diagram 70. . . . . . . . . . . . . .Kits 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Packing Glands 71. . . . . . . . . . . . . . . . . . . . . .Plunger Rods 71. . . . . . . . . . . . . . . . . . . . . . . .Inlet (Refill) Valves 71. . . . . . . . . . . . . . . . . . . .

Application-Specific Components 72. . . . . . . . . .Remote Gun Mounting Adapter Block 72. . .Transducers 72. . . . . . . . . . . . . . . . . . . . . . . . .CE20 Manifold 72. . . . . . . . . . . . . . . . . . . . . . .

Tools 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Consumables 73. . . . . . . . . . . . . . . . . . . . . . . . . . .Water Treatment 73. . . . . . . . . . . . . . . . . . . . . . . .

Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:

Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001

NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2019. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.

Trademarks

Pro-Meter, Rhino, Nordson, and the Nordson logo are registeredtrademarks of Nordson Corporation.

Auto-Flo is a trademark of Nordson Corporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1615334−01� 2019 Nordson Corporation

Change RecordRevision Date Change

01 01/19 New release

Change Recordii


Pro-Meter� S PLC Dispensers 1


Safety

Read and follow these safety instructions. Task- andequipment-specific warnings, cautions, and instructionsare included in equipment documentation whereappropriate. Make sure all equipment documentation,including these instructions, is accessible to personsoperation or servicing equipment.

Qualified Personnel Equipment owners are responsible for making sure thatNordson equipment is installed, operated, and servicedby qualified personnel. Qualified personnel are thoseemployees or contractors who are trained to safelyperform their assigned tasks. They are familiar with allrelevant safety rules and regulations and are physicallycapable of performing their assigned tasks.

Intended Use Use of Nordson equipment in ways other than thosedescribed in the documentation supplied with theequipment may result in injury to persons or damage toproperty.

Some examples of unintended use of equipment include

� using incompatible materials

� making unauthorized modifications

� removing or bypassing safety guards or interlocks

� using incompatible or damaged parts

� using unapproved auxiliary equipment

� operation equipment in excess of maximumconfigurations

Regulations and Approvals Make sure all equipment is rated and approved for theenvironment in which it is used. Any approvals obtainedfor Nordson equipment will be voided if instructions forinstallation, operation, and service are not followed.

Personal Safety To prevent injury follow these instructions.

� Do not operate or service equipment unless you arequalified.

� Do not operate equipment unless safety guards,doors, or covers are intact and automatic interlocksare operating properly. Do not bypass or disarm anysafety devices.

� Keep clear of moving equipment. Before adjusting orservicing moving equipment, shut off the powersupply and wait until the equipment comes to acomplete stop. Lock out power and secure theequipment to prevent unexpected movement.

� Relieve (bleed off) hydraulic and pneumatic pressurebefore adjusting or servicing pressurized systems orcomponents. Disconnect, lock out, and tag switchesbefore servicing electrical equipment.

� While operating manual spray guns, make sure youare grounded. Wear electrically conductive gloves ora grounding strap connected to the gun handle orother true earth ground. Do not wear or carrymetallic objects such as jewelry or tools.

� If you receive even a slight electrical shock, shutdown all electrical or electrostatic equipmentimmediately. Do not restart the equipment until theproblem has been identified and corrected.

� Obtain and read Safety Data Sheets (SDS) for allmaterials used. Follow the manufacturer’sinstructions for safe handling and use of materials,and use recommended personal protection devices.

� Make sure the spray area is adequately ventilated.

� To prevent injury, be aware of less-obvious dangersin the workplace that often cannot be completelyeliminated, such as hot surfaces, sharp edges,energized electrical circuits, and moving parts thatcannot be enclosed or otherwise guarded forpractical reasons.

High-Pressure Fluids

High-pressure fluids, unless they are safely contained,are extremely hazardous. Always relieve fluid pressurebefore adjusting or servicing high pressure equipment. Ajet of high-pressure fluid can cut like a knife and causeserious bodily injury, amputation, or death. Fluidspenetration the skin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical careimmediately. If possible, provide a copy of the SDS forthe injected fluid to the health care provider.

The National Spray Equipment ManufacturersAssociation has created a wallet card that you shouldcarry when you are operating high-pressure sprayequipment. These cards are supplied with yourequipment. The following is the text of this card:

Pro-Meter� S PLC Dispensers2


WARNING: Any injury caused by high pressureliquid can be serious. If you are injured or evensuspect an injury:

� Go to an emergency room immediately.

� Tell the doctor that you suspect an injection injury.

� Show them this card

� Tell them what kind of material you were spraying

MEDICAL ALERT-AIRLESS SPRAY WOUNDS: NOTETO PHYSICIAN

Injection in the skin is a serious traumatic injury. It isimportant to treat the injury surgically as soon aspossible. Do not delay treatment to research toxicity.Toxicity is a concern with some exotic coatings injecteddirectly into the bloodstream.

Consultation with a plastic surgeon or a reconstructivehand surgeon may be advisable.

The seriousness of the wound depends on where theinjury is on the body, whether the substance hitsomething on its way in and deflected causing moredamage, and many other variables including skinmicroflora residing in the paint or gun which are blastedinto the wound. If the injected paint contains acrylic latexand titanium dioxide that damage the tissue’s resistanceto infection, bacterial growth will flourish. The treatmentthat doctors recommend for an injection injury to thehand includes immediate decompression of the closedvascular compartments of the hand to release theunderlying tissue distended by the injected paint,judicious wound debridement, and immediate antibiotictreatment.

Fire Safety To avoid a fire or explosion, follow these instructions.

� Ground all conductive equipment. Use onlygrounded air and fluid hoses. Check equipment andworkpiece grounding devices regularly. Resistanceto ground must not exceed one megohm.

� Shut down all equipment immediately if you noticestatic sparking or arcing. Do not restart theequipment until the cause has been identified andcorrected.

� Do not smoke, weld, grind, or use open flameswhere flammable materials are being used or stored.

� Do not heat materials to temperatures above thoserecommended by the manufacturer. Make sure heatmonitoring and limiting devices are working properly.

� Provide adequate ventilation to prevent dangerousconcentrations of volatile particles or vapors. Referto local codes or your material SDS for guidance.

� Do not disconnect live electrical circuits whenworking with flammable materials. Shut off power ata disconnect switch first to prevent sparking.

� Know where emergency stop buttons, shutoff valves,and fire extinguishers are located. If a fire starts in aspray booth, immediately shut off the spray systemand exhaust fans.

� Shut off electrostatic power and ground the chargingsystem before adjusting, cleaning, or repairingelectrostatic equipment.

� Clean, maintain, test, and repair equipmentaccording to the instructions in your equipmentdocumentation.

� Use only replacement parts that are designed for usewith original equipment. Contact your Nordsonrepresentative for parts information and advice.

Halogenated HydrocarbonSolvent Hazards

Do not use halogenated hydrocarbon solvents in apressurized system that contains aluminum components.Under pressure, these solvents can react with aluminumand explode, causing injury, death, or property damage.Halogenated hydrocarbon solvents contain one or moreof the following elements:

Element Symbol Prefix

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check your material SDS or contact your materialsupplier for more information. If you must usehalogenated hydrocarbon solvents, contact your Nordsonrepresentative for information about compatible Nordsoncomponents.

Action in the Event of aMalfunction If a system or any equipment in a system malfunctions,shut off the system immediately and perform thefollowing steps:

� Disconnect and lock out system electrical power.Close hydraulic and pneumatic shutoff valves andrelieve pressures.

� Identify the reason for the malfunction and correct itbefore restarting the system.

Disposal Dispose of equipment and materials used in operationand servicing according to local codes.



Description See Figure 1. The Pro-Meter� S PLC dispensing metersare designed for high-speed application ofsingle-component materials. A closed-coupled or remotedispense valve, and electric servo controlled meteringallows for accurate dispensing based on configuration.

Table 1 on page 4, lists all available dispenserconfigurations.

4

1

3

120 V - 240 VHeated

Dispenser

Ambient TemperatureConditioned Dispenser

(Ambient T/C)

Automatic Removalof Weepage Ambient

TemperatureConditionedDispenser

(ARW Ambient T/C)

Automatic Removal ofWeepage 240 V Dispenser

(ARW 240 V)

5

67

8

7

7

6

8

4 44

5 55

3 33

1 1 1

2 2 22

Figure 1 Typical Pro-Meter S PLC Dispensers

Item Description

1Servo controlled linear actuator: This actuator drives the plunger rod into the cylinder cavity todisplace the material.

2 Connectors: Interface connections for controller cables.

3

Metering cylinders: The metering cylinder mounts to the linear actuator through the use of four shafts.Positive pressure from a Rhino� bulk unloader fills the metering cylinder. A packing gland and plungerrod is mounted to the metering cylinder. The plunger rod displaces material when the actuatorextends.

4 Output valve: Application specific.

5 Input valve: Application specific.

6 T/C Ports − Connections for the temperature control unit water lines.

7 ARW connection ports.

8 Cord set: Cable connection to system controller or J-box for electric heater functions.



Available DispenserConfigurations

Table 1 Pro-Meter S PLC Dispensers

Item Dispenser TypeDispenserCapacity

120Volt

240Volt

AmbientT/C

ARWAmbient T/C

ARW240 V

S-15 (15cc) X X X X −

S-35 (35cc) X X X X X

S-100 (100cc) X X X X X

S-165 (165cc) X X X X X

S-300 (300cc) X X X X X



Theory of Operation Positive pressure from the Rhino bulk unloader fills themetering cylinder. As the linear actuator retracts,hydraulic pressure extends the plunger rod to its startingposition. The integrated absolute encoder providespositioning information to the linear actuator and thesystem controller.

NOTE: The theory of operation for heated versions isidentical with the exception that the system controllerenables and disables the heater circuit to maintain thematerial setpoint temperature.

Operation consists of the four phases listed in Table 2.

Table 2 Inlet (Refill)/Outlet Valve Positions

Operation

Valve PositionsDuring Operation

Inlet (Refill)Valve

Outlet Valve

Refill Open Closed

Idle Closed Closed

Pre-Pressure Closed Closed

Dispense/Purge Closed Open

Refill Phase See Figure 2. During the refill phase, The inlet (refill)valve opens, and then the actuator retracts. Materialflows from the unloader and fills the metering cylinder.

When the cylinder is full, the plunger is fully retracted andis registered by the proximity switch. The inlet (refill)valve closes. The metering cylinder is full of material andthe unit is ready to dispense.

Idle Phase See Figure 2. During the idle phase, the material inlet(refill) and outlet valves remain closed until the dispensesequence begins.

Pre-Pressure During the pre-pressure phase, the actuator drives theplunger into the metering cylinder and while both the inlet(refill) valve and the dispense valves remain closedresulting in the material pressure raising to apre-determined point. The controller sends a Readysignal to indicate that the system is ready for thedispense phase. The actuator holds this position, andsubsequently the pressure until the system is told todispense.

Dispense/Purge PhaseSee Figure 2. During the dispense phase, the actuatorforces the plunger into the metering cylinder. Thematerial outlet valve opens at the same time and materialextrudes proportionally to the given input signal.



DISPENSE/PURGEPRE-PRESSURE/IDLE

TO OUTLETVALVE

REFILL

FROM INLET(REFILL)VALVE

Figure 2 Metering Cylinder



Specifications Refer to Table 3 for specifications.

Table 3 Specifications

ItemSpecification

S15 S35 S100 S165 S300

Maximum Flow Rate5 cc/sec

(0.31 in.3/sec)10 cc/sec



(2.4 in3/sec)

50 cc/sec(2.44 in.3/sec)

70 cc/sec(4.27 in.3/sec)with CE20 gun

Metering Cylinder15 cc

(0.91 in.3)35 cc

(2.1 in.3)100 cc

(6.1 in.3)165 cc

(10.0 in.3)300 cc

(18.3 in.3)

Maximum Motor RPM 208 rpm 416 rpm 300 rpm 708 rpm 300 rpm

Maximum Continuous MotorCurrent RMS: 6.3 A RMS: 8.3 A RMS: 8.3 A RMS: 8.3 A

Operating Voltages andPower Consumption forHeated Versions(Heater Circuit Only)

120 V

240 V

120 V

240 V

120 V

240 V

120 V

240 V

120 V

240 V

Operating Wattage(Aluminum Housing) 130 W 170 W 220 W 360 W 470 W

Operating Wattage(ARW Stainless Housing) — 240 W 300 W 520 W 640 W

Weight (Approximate)(Aluminum Housing) 32 lb (14.5 kg) 39 lb (18 kg) 71 lb (32 kg) 132 lb (60 kg) 156 lb (79 kg)

Weight (Approximate)(ARW Stainless Housing) 39 lb (17.7 kg) 47 lb (21.3 kg) 85 lb (38.6 kg) 164 lb (74.4 kg) 201 lb (91.2 kg)

Dimensions (Approximate)Variable per model and capacity chosen, see Dispenser Dimensions

Figures 3 through 6

Maximum OperatingTemperatureWater Conditioned andElectric Heat Versions

82�C (180�F)

Maximum Fluid WorkingPressure 206 bar (3000 psi)

Wetted ComponentMaterials

Aluminum, brass, carbon steel, chrome plated carbon steel, stainless steel, tungstencarbide, Viton�, UHMWPE

Operating Air Pressure 4.1-7 bar (60-100 psi)

Air Consumption 0.25 scf/cycle

Instantaneous Air Flow Rate 15 scfm for quick valve response

Inlet Port

Outlet Port for RemoteMaterial Outlet Valve

3/8 SAE, Size −06 O-ring boss, 9/16-18 UNF 2B thread

Maximum Continuous FluidOutput Pressure

172 bar(2500 psi)

172 bar(2500 psi)

134 bar(1940 psi)

110 bar(1600 psi)

110 bar(1600 psi)



Dispenser Dimensions

10018039−01

BB

FF FF

.015 A B C

(4 holes) GG dia

.001 A

(2 pins) HH dia

C

B

AA

EE

CC

DD

DOWEL PIN h

A

120 V, 240 V Dispenser

Figure 3 120 V-240 V Dispenser

Table 4 120 V-240 V Dimensions

Capacity AA BB CC DD EE FFGG

(Size, Depth)HH

(Dowel)

h(Dowel)

15 cc 6.95 in. 4.50 in. 8.29 in. 26.22 in. 3.25 in. 1.300 in. M8 x 1.25 0.250 dia 0.250 in







10018040−01

BB

FF FF

.015 A B C

(4 holes) GG dia

.001 A

(2 pins) HH dia

C

B

AA

EE

CC

DD

DOWEL PIN h

A

Ambient T/C Dispenser

Figure 4 Ambient T/C Dispenser

Table 5 Ambient T/C Dimensions


(Size, Depth)HH

(Dowel)

h(Dowel)








10018041−01

BB

FF FF

.015 A B C

.001 A

(4 holes) GG dia

(2 pins) HH dia

C

B

AA

EE

CC

DD

DOWEL PIN h

A

ARW Ambient T/C Dispenser

Figure 5 ARW Ambient T/C Dispenser

Table 6 ARW Ambient T/C Dimensions


(Size, Depth)HH

(Dowel)

h(Dowel)








10018046−01

BB

FF FF

.015 A B C

.001 A

(4 holes) GG dia

(2 pins) HH dia

C

B

AA

EE

CC

DD

DOWEL PIN h

A

ARW 240 V Dispenser

Figure 6 ARW 240 V Dispenser

Table 7 ARW 240 V Dimensions


(Size, Depth)HH

(Dowel)

h(Dowel)







Installation

WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all other relateddocumentation.

NOTE:

� Read and understand these proceduresbefore installing a Pro-Meter S PLC dispenser into asystem. Contact a local Nordson representativeregarding these procedures if necessary.

� Installing a Pro-Meter S PLC dispenser issystem-specific. Refer to the System Documentationmanual that shipped with the system for controllerschematics, air, water, and material circuit drawings.

� See the Remote Meter Box (RMB) schematicsupplied with the system.

Install the Pro-Meter S PLC

Dispenser to a Fixture

See Figures 3 through 6. Four M8 or M12 mountingholes are provided for installing the Pro-Meter S PLC

meter to a fixture. Use customer-supplied screws andwashers to secure the the Pro-Meter S PLC dispenser tothe fixture.

Connect the Controller Cables 1. See Figure 7. Connect the cables from the Remote

Meter Box (RMB) to the connectors (1).

2. Connect the pressure transducer (2) to the RMB.

3. HEATED VERSIONS ONLY: Connect the cord set(3) to the RMB.

Connect the Material, Air, andWater Lines 1. See Figure 7. Connect at least 4.14 bar (60 psi) of

clean shop air to the pneumatic control valvemanifold (not shown).

2. Connect the material hose from the Rhino bulkunloader to the material inlet fitting (4).

3. Outlet Valve Connection: Connect the air lines fromthe pneumatic control valve to the Valve Open fitting(5) and Valve Close fitting (7) on the outlet valve (11).

4. Inlet (Refill) Valve Connection: Connect the air linesfrom the pneumatic control valve to the Valve Openfitting (6) and Valve Close fitting (10) on the inlet(refill) valve (8).

NOTE: On anti-drool valves, the open and closedfittings are reversed on the inlet (refill) valve andoutlet valve.

To determine if an inlet (refill) valve is anti-drool,check part number on the valve and reference theParts section.

To determine if an outlet valve is anti-drool, checkdocumentation that came with system.

5. For T/C Configurations Only: Perform thefollowing:

a. Review the Water Treatment data in theMaintenance section for the applicable types ofwater that can be used.

b. Connect the water lines from the temperatureconditioning unit to the fittings (12).



5

1

2

7

11

8 106

4

3

T/C Configuration

12

Figure 7 Typical Connections



Connect a Stainless SteelDispenser to the System AirPurge Circuit (ARW Only) See Figures 8 and 9. Stainless steel dispensers must beconnected to the system air purge circuit.

DUMP CONTAINER

REGULATOR

NEEDLE VALVE

SUPPLY AIR

J-BOX

Figure 8 Typical Air Purge Circuit



Connect a Stainless SteelDispenser to the System AirPurge Circuit (ARW Only) (contd)

Refer to the interconnect drawings provided with theSystem Documentation and to Rhino SD2/XD2 ARW AirCircuit Module instruction sheet 1077884 for more data.

ARW DUMPCONTAINER

INDICATORGAGE

METERINGVALVE

GAGE

REGULATOR

SUPPLY

ARWPORT

J-BOX

Figure 9 Typical Pneumatic Schematic



Operation

WARNING: Read and understand this entiresection before performing any procedures.Review the following:

� Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

� Do not remove any covers duringoperation. The moving parts under thesecovers could cause injury.

� High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.

� Relieve system and material pressurebefore disconnecting hoses.

� Never exceed the maximum operationtemperature of 82�C (180�F).

NOTE: Operation of the dispenser is dependent uponthe system configuration. Refer to the system manualthat shipped with the system or contact a Nordsonrepresentative for information about the operation of aspecific component.

Startup 1. Make sure all fittings, connections, and covers are

tightened securely.

2. Set the air pressure on the main air input filter to60 psi (4.14 bar) minimum.

3. Turn on the Rhino bulk unloader and cycle thepumps. Refer to the Rhino unloader documentationfor more information.

4. Start the controller. Refer to the controller manual formore information.

5. Wait until the system reaches the required materialdispensing temperature.

Shutdown 1. Turn off and relieve the pressure from the Rhino bulk

unloader pumps. Refer to the Rhino bulk unloadermanual for more information.

2. Relieve the pressure from the material cylinder.

3. Turn off the controller. Refer to the controller manualfor more information.



Maintenance


NOTE: It may be necessary to adjust frequencies due tothe facility enviornment, process parameters, materialbeing applied, or experience.

NOTE: The frequencies listed in Table 8 are onlyguidelines. Always perform preventive maintenanceprocedures according to your facility maintenanceschedule.

Table 8 Preventive Maintenance Schedule

Item Task Completion TimeFrequency

Weekly Monthly Yearly Cycles

Inlet (Refill) andOutlet Valves

(See Note A)

Check for leakageat the weep holes.Replace cartridge ifnecessary.

Inspect: 5 min.Replace: 30 min. X

Replace cartridge. 30 min. 400,000

Air Fittingsand Tubing Check for air leaks. 5 min. X

Material Fittings andHoses

Check for materialleaks. 5 min. X

Plunger RodPacking Gland

Check for leakageand replace thegland assembly ifnecessary.

Inspect: 5 min.Replace: 2 hours X 500,000

Plunger Rod

Replace if damagedor scored or afterevery other packinggland change.

2 hours 1,000,000

Linear ActuatorRe-grease rollerscrew and bearingassembly.

4 hours 1,500,000

TemperatureConditioning Water

Check watercondition. X

Change waterand chemicals. X

NOTE: A Small amounts of weepage may indicate a potential problem but will not affect dispensed materialaccuracy. Investigate and repair any weepage as soon as possible. Excessive leakage caused by blown O-rings orloose fittings will affect dispensed material accuracy and must be immediately repaired.



Water Treatment The temperature conditioning section is constructed ofthe following materials. Always refer to this list if differentwater, corrosion inhibitors or biocides other than thoselisted in the following sections are used.

Black Iron Pipe Stainless steel Nylon

Brass PVC Plastic Copper

Buna Rubber Aluminum Polyurethane

Steel Viton PTFE

Water Types

Refer to Table 9. To minimize the introduction ofcontaminants that may degrade system components,review these guidelines before selecting the type ofwater to use.

NOTEWater types are listed in order of preference.

Corrosion Levels

To maintain proper performance, minimum levels ofcorrosion to aluminum and copper must be maintained.To maintain safe operation keep the corrosion levels of

� aluminum at or below 3 mil/year (0.003 in./yr).

� copper at or below 1 mil/year (0.001 in./yr).

When adding water to the system, corrosion inhibitormust be added. CorrShield MD405 corrosion inhibitor isshipped with temperature-conditioned systems. This is aMolybdate-based corrosion inhibitor that contains anAzole additive to protect copper and is used in theconcentration of 1.5 ounces per gallon of water tomaintain a concentration of 250−350 ppm.

The Ford Tox number for CorrShield MD 405 is 149163.

The GM FID number for CorrShield MD 405 is 225484.

Refer to the Parts section to order CorrShield MD 405.

Biocide Water Treatment

Do not use the following Biocides:

� oxidizers, such as chlorine, bromine, hydrogenperoxide, iodine, ozone, and similar oxidizers.

� cationic, or positively charged biocides.

Biocides for use with CorrShield MD405 areBetzDearborn Spectrus NX114. The recommendedconcentration of Spectrus NX114 is 150−PPM which is0.017 oz./gal (0.5 ml/gal).

The Ford Tox Number for Spectrus NX114 is 148270.



Table 9 Water Types

Water Description

1. Distilled No minerals and chemicals

Lacks the nutrients necessary to support biological growth and the minerals that wear away atsystem components

Neutral nature reduces interaction with additives used to protect the system

NOTE

Distilled water is the best choice for use in thetemperature conditioning section.

2. Well Contains an abundance of minerals that can support plant and animal life

Contains minerals like calcium and iron that are abrasive; accelerates wear and tear oncomponents

NOTEIf well water is the only option available, it mustbe softened to reduce the mineral content.

3. City Contains chlorine that can degrade all metals including stainless steel

Hard on most non−metals

Usually contains an abundance of minerals that are capable of supporting plant and animal life;accelerates wear on components

4. Weld (Tower) Often heavily treated both for bacterial suppression and to make it more compatible with thewelding and cooling tower processes

Treatment process usually involves some aggressive chemicals that can degrade metals,plastics and other materials

Usually contains an abundance of metals and other contaminants picked up from the weldingand cooling tower processes that can interfere with the components of the temperature controlsystem

5. DI ! CAUTION !

Do not use DI water in this system. DI water drawsfree electrons from metal to normalize ion levels.This process causes degradation of metals.



Troubleshooting


These procedures cover only the most commonproblems that you may encounter. If you cannot solvethe problem with the information given here, contact yourlocal Nordson representative for help.

Problem Possible Cause Corrective Action

1. Leakage throughinlet (refill)/outletvalve weep hole

Worn packing cartridge Replace the packing cartridge. Refer to the Outlet Valveprocedures in the Repair section.

2. Leakage through thematerial outlet

Worn ball seat or packingcartridge ball

Replace the valve body and/or the entire valve. Refer tothe Outlet Valve procedures in the Repair section.

3. Linear actuator notresponding

Loose wiring connections Contact your Nordson representative.

Controller switching error Reset the controller program, check fill/dispensingroutine. Refer to controller documentation for moreinformation.

4. Metering cylinder not refilling

Pump ball valve closed Check the material supply system.

High friction in meteringcylinder packing glands

Replace packing gland if necessary.

Inlet (refill) valve did notopen

Check inlet (refill) valve; rebuild or replace if necessary.Refer to the Inlet (Refill) Valve and Outlet Valveprocedures in the Repair section.

Controller switching error Reset controller program; check fill/dispensing routine.

5. Material flow notstopping quicklywheninlet (refill)/outletvalves are cycled

Sluggish operation inlet(refill) and outlet valves

Replace the applicable valve. Refer to the Inlet (Refill)Valve and Outlet Valve procedures in the Repair section.

6. Temperature controlunstable

Heater cartridge orRTD failed

Check heater cartridge and RTD. Replace partsif necessary.



Repair This section only covers procedures for shop repairs.Depending upon the mounting configuration, it maybe possible to make some repairs without removingthe Pro-Meter S PLC dispenser from the system.

WARNING: Read and understand this entiresection before performing repairs. Contact aNordson representative regarding theseprocedures if necessary. Review the following:

� Allow only qualified personnel to performthe following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

� High pressure fluids are extremelydangerous. Do not place any part of yourbody in front of a dispensing device, drain,or leak in a high pressure system. A jetof high fluid can cause serious injury, toxicpoisoning, or death.

� Relieve system and material pressurebefore disconnecting hoses.

NOTE: Throughout this section the Pro-Meter S PLC

dispenser is referred to as the dispenser.

Perform the following before making repairs:

1. Shut off and lock out power to the dispenser.

2. If used, turn off the water circulation system at thetemperature control unit.

3. Relieve system, material, and fluid pressures tothe dispenser.

Consumable Items

Keep the items listed in Table 10 on hand whenperforming repairs.

Table 10 Consumable Items

Item Part Application

Never-Seez� 900344

Apply to threads ofapplicable parts.

Thread lockingAdhesive 900464

Pipe/ThreadSealant 900481

Heat SinkCompound

900298 Apply to heaters andRTDs.

SyntheticGrease 1001849

Lubricate O-rings andapplicable parts.



Linear Actuator

See Figure 10 and use the following procedure to replacethe linear actuator.

Remove the Linear Actuator

1. Remove the screws (20) and washers (21) andloosen the captive screws (24) securing theshroud (19) to the mounting plate (13), linearactuator (1) and housing flange (16).

2. Remove the screws (23) securing the side plate (22)to the linear actuator (1) and the housing flange (16).

3. Remove screws (8) from the split coupling (9).Remove set screws (6) and coupling shaft (7).

4. Remove the anti-rotate arm (5).

NOTE: The coupling bolt (10) should remain connectedto the plunger (14).

5. Remove the screws (12) securing the mountingplate (13) to the linear actuator (1) and housingflange (16).

6. Place a wrench on the shaft flats (15). Remove thescrews (2) and washers (17) securing the linearactuator (1) and the valve mounting plate (3) to thedispenser.

7. Remove the motor bumper (4) from the actuator (1)shaft.

Install the Linear Actuator

1. Install motor bumper (4) onto actuator (1) shaft. Theflat face of the motor bumper must face theanti-rotate arm (5).

2. Apply Loctite 242 to the threads of the screws (2).Install the linear actuator (1) and the valve mountingplate (3) onto the shafts (15). Install thewashers (17) and screws (2) into the linear actuatorand then snug the screws, but do not torque at thistime.

3. Install the mounting plate (13) to the linearactuator (1) and housing flange (16). Install thescrews (12) and then snug the screws, but do nottorque at this time.

4. Place a wrench on the flats of the shafts (15).Tighten the screws (2) to:

Table 11 Linear Actuator Torque Values

Capacity Torque Value

15 and 35 cc 25 ft-lb (34 N�m)

100 cc 47 ft-lb (64.7 N�m)

165 and 300 cc 82 ft-lb (111.2 N�m)

5. Tighten the screws (12) holding the mounting plateto:

Table 12 Mounting Plate Torque Values


15, 35, and 100 cc 25 ft-lb (33.75 N�m)

165 and 300 cc 82 ft-lb (111.18 N�m)

6. Apply Loctite 242 to coupler shaft threads (7). Installthe anti-rotate arm (5) onto the actuator (1) shaft.

7. Install the coupler shaft (7). Tighten coupler shaftuntil finger tight.

8. Apply Loctite 242 to the set screws (6). Install setscrews into anti-rotate arm until finger tight. Torquecoupler shaft first, then torque set screws to valuesshown in the below tables.

Table 13 Coupler Shaft Torque Values


15, 35, and 100 cc 10 ft.-lb (13.56 N�m)

165 and 300 cc 15 ft-lb (20.33 N�m)

Table 14 Anti-Rotate Arm Set Screw Torque Values


15 and 35 cc 35 in.-lb (1.69 N�m)

100 cc 68 in.-lb (7.68 N�m)

165 and 300 cc 13 ft-lb (17.63 N�m)

9. Move actuator shaft and/or plunger until the couplershaft (7) and the coupler bolt (10) are butted upagainst each other. Install the split coupling (9)halves over the coupler shaft and coupler bolt (10),making sure that the gaps between the couplinghalves are equal.

10. Apply Loctite 242 to the threads of the split couplingscrews (8). Torque screws to 10 ft-lb (13.56 N�m).



Install the Linear Actuator (contd)

11. Install the side plate (22) to the linear actuator (1)and housing flange (16) with screws (23). Tightenscrews to:10 ft-lb (13.56 N�m).

12. Install the shroud (19) to the linear actuator (1) andthe housing flange (16). Tighten the captivescrews (24). Install the washers (20) andscrews (21) through the shroud and into themounting plate. Tighten screws securely.

1

9

2

3

45

6

7

8

12

1011

13

14

15

16

21

24

19

17

18

22

23

17

2

20

Figure 10 Install the Linear Actuator



Hydraulic Section

WARNING: Depressurize the dispense systembefore making any repairs to the hydraulicsection.

See Figure 11 and use the following procedures to makerepairs the hydraulic section.

Replace the Inlet (Refill) andOutlet Valve Packing Cartridge NOTE: The outlet valve is used as an example in thefollowing procedure. This procedure is typical for theinlet (refill) valve.

1. See Figure 11. Remove the screws (2) securing theair cylinder cap (3) to the valve body (7). Removethe spring (4) from the valve body.

2. Remove the piston assembly (5). Then, with a smallscrewdriver remove the packing cartridge (6) fromthe valve body (7).

3. Install the new packing cartridge (6) into the valvebody (7).

4. Install the piston assembly (5).

5. Install the spring (4) onto the packing cartridge (6)and the piston assembly (5).

6. Install the air cylinder cap (3) using the screws (2).Tighten the screws to 75-80 in.-lb (8.5-9 N•m).

Replace the Outlet Valve

See Figure 11 and use the following procedure to replacethe outlet valve.

NOTE: Depending upon the mounting configuration, theoutlet valve can be repaired without removing thedispenser from the system.

The outlet valve (7) and manifold (17) are applicationspecific. This procedure only applies to configurationsthat have an outlet valve installed onto a dispenser (1). Ifa manifold is installed onto the dispenser, refer to themanual that shipped with the applicable outlet valve forrepair procedures.

1. Depressurize the temperature conditioning system ifused in application.

2. Depressurize air lines.

3. Disconnect the lines from the fittings (8).

4. Remove the screws (9) securing the valve body (7)to the dispenser (1).

5. Remove the O-rings (10) from the dispenser (1) andcheck them for damage. Replace damaged O-rings.

6. Lubricate the O-rings (10) with synthetic grease andinstall them into the dispenser (1).

7. Install the outlet valve (7) onto the dispenser (1)using the screws (9). Tighten the screws to70 in.-lb (8 N•m).

8. Connect the lines to the fittings (8).

Replace the Inlet (Refill) Valve

See Figure 11 and use the following procedure to replacethe inlet (refill) valve.

NOTE: Depending upon the mounting configuration,the inlet (refill) valve can be repaired without removingthe dispenser from the system.

1. Disconnect the following:

� cable from the pressure transducer (11)

� air lines from the elbow fittings (12)

� material line from the material inlet fitting (13)

2. Remove the screws (14) securing the inlet (refill)valve (15) to the dispenser (1).

3. Remove the O-ring (16) and check it for damage.Replace the O-ring if necessary.

4. Remove these parts from the old inlet (refill) valve(15) and install them onto the new inlet (refill) valve:

� pressure transducer (11); tighten to45-50 in.-lb (5-5.6 N•m).

� elbow fittings (12)

5. Install the inlet (refill) valve (15) onto the dispenser(1) using the screws (14). Tighten the screws to10 ft-lb (13.5 N•m).

6. Connect the following:

� cable to the pressure transducer (11)

� air lines to the elbow fittings (12)

� material line to the material inlet fitting (13)

Replace the Pressure Transducer 1. See Figure 11. Disconnect the cable from the

pressure transducer (11).

2. Remove the pressure transducer from the inlet (refill)valve.

3. Lubricate the pressure transducer O-ringwith synthetic grease. Install the pressuretransducer into the inlet (refill) valve and tighten to:45-50 in.-lb (5-5.6 N•m).

4. Connect the cable to pressure transducer.



1

2

3

4

6

7

8

9

10

15 12

11

13

14

16

5

8

17

Figure 11 Inlet (Refill) and Outlet Valve Repair



Remove the Glandand Plunger Assemblies

NOTE: The following procedure requires the use of anarbor press and a 3/16-in. pin spanner wrench.

1. Lockout and relieve material pressure from thesupply pumps (Rhino pumps).

2. Power down the system controller.

3. See Figure 10. Remove the screws and washers (2)securing the shroud to the linear actuator (1) and thehousing flange and mounting plate.

4. Remove the split coupling (5).

5. Power up the system controller.

6. Using the system controller and the manual modescreen, perform the following steps:

a. Manually open the outlet valve.

b. Manually jog the linear actuator forward (extend)to the end of the stroke.

c. Manually jog the linear actuator back (retract) tothe end of the stroke.

This will produce enough of a gap between the couplershaft (14) and the plunger bolt (4) to remove the packinggland (12) and plunger assembly (6) without having toremove any other components from the dispenser.


8. FOR ARW ONLY:

a. Remove the two pneumatic elbow fittings (3)passing through the housing and into the packinggland. Make sure to do this first when removingan ARW packing gland.

9. Remove the screws (11) securing the glandassembly to the housing flange.

� Insert two screws into the threaded holes (10) ofthe gland assembly.

� Alternate tightening the screws to remove thegland from the housing flange.

10. Remove the O−ring (13) from gland assembly (12).

11. Using an arbor press, remove the plungerassembly (6) from the gland assembly.

12. Disassemble the plunger assembly:

a. Remove plunger bumper (9) from plunger (8).

b. Insert the spanner wrench pin into the hole (7) onthe plunger (8). Remove the coupler bolt (4).

13. Clean the parts with a compatible solvent.

14. Inspect parts for wear and damage. Replace parts ifnecessary.

Install the Glandand Plunger Assemblies

NOTE: The following procedure requires the use of anarbor press and a 3/16-in. pin spanner wrench.

1. See Figure 12. Lubricate the gland assemblyO-ring (13) and the inner diameter of the glandassembly (12) with Mobil� SHC100 synthetic grease.

2. Assemble the plunger assembly (6).

a. Apply Loctite 242 to the coupler bolt (4).

b. Install the coupler bolt (4) to the plunger (8).Torque to the value shown below while holdingthe plunger with a spanner wrench.

Table 15 Plunger Assembly Torque Values


15, 35, 100 cc 10 ft-lb (14 N�m)

165, 300 cc 15 ft-lb (20 N�m)

c. Install bumper (9) onto the plunger until evenwith the end of the plunger at the coupler bolt (4)end. It is easiest to install the bumper from theend of the plunger with the radius. Lubricateplunger with the synthetic grease.

3. Using an arbor press, insert the plunger assemblyinto the gland assembly.

4. FOR ARW ONLY:

a. Use a grease gun to insert grease into thegrease fitting (15) installed in the greaseport (16) of the gland assembly until greaseprotrudes out from the other grease port.

NOTE: Grease is provided in the packing gland kit.

b. Remove the grease fitting and install the setscrews (17) into the grease ports until theybottom out. Torque the set screws to20-25 in.-lb (2.3-2.8 N�m).

5. Install the gland and plunger assembly into thehousing flange using screws (11). Tighten the screwsin a cross pattern to the value shown in the chartbelow.

Table 16 Gland and Plunger Assembly Torque Values


15, 35 cc (25 ft-lb) 13 N�m

100 cc (47 ft-lb) 65 N�m

165, 300 cc (82 ft-lb) 111 N�m



Install the Gland(contd)

6. FOR ARW ONLY:

a. Install the two pneumatic elbow fittings (3)through the housing and into the packing gland.


8. Using the system controller and the manual modescreen perform the following:

a. Manually jog the linear actuator forward (extend)until the coupler shaft (14) and the coupler bolt(4) are butted up against each other.


10. Install the split coupling halves (5) over the couplershaft (14) and the coupler bolt (4). Make sure thatthe gaps between the split coupling halves are equal.Apply Loctite 242 to the threads of the split couplingscrews (5). Torque screws to 10 ft-lb (14 N�m).

11. Install the screws and washers (2) securing theshroud to the linear actuator (1) and the housingflange and mounting plate.


13. Restore material pressure from the supply pumps.

14. Run several purge sequences to purge the dispenserof any air introduced during this procedure.

1

6

45

8

9

1110

1215

16

17

3

7For ARW Gland Only

13

14

2

2

Figure 12 Installing and Removing Packing Gland



Rebuild the Packing Gland NOTE: This procedure requires the use of either ahydraulic or an arbor press to remove the internal partsof the packing gland.

1. See Figure 13. Place the packing gland housing (2)on a fixture (4).

NOTE: During removal of the internal parts, the retainergroove will break the O-ring (5).

2. Insert the removal arbor (1) into the packinggland housing. Using the press, push outthe internal parts (3).

3. Thoroughly clean the packing gland housing in acompatible solvent to remove all sealant material andO-ring debris.

4. Coat the bore (8) of the packing gland housing withsynthetic grease (9).

5. Insert the scraper ring (7), sharp edge down, into thethe packing gland (2).

6. Using the insertion tool (6) and press, insert the newinternal parts into the packing gland housing (2).Make sure that the brass seal retainer or backupwasher (10) is flush or slightly below the packinggland housing as shown.



Scraper Ring Sharp Edge Down

Packing Gland Housing

Brass Seal Retainer slightly below packing gland housing

3

1

2

54

6

89

7

10

Figure 13 Replacing the Internal Parts of the Packing Gland



Replace the Thermostat 1. See Figure 14. Remove the screws (1) securing the

side cover (2) to the heater box (6).

2. Loosen the screw (8) on the connector (9) andremove the thermostat wires.

3. Remove the screws (3) and lock washers (4)securing the thermostat (5) to the housing (7).

4. Apply heat sink compound to the thermostat (5).Install the thermostat using the lock washers (4) andscrews (3). Tighten the screws securely.

5. Crimp new ferrules onto each wire.

6. Insert the thermostat wires into the connector (9) andtighten the screws (8). See Figure 15 for wiringdiagram if necessary.

7. Install the side cover (2) to the heater box (6) usingthe screws (1). Tighten the screws securely.

2 34

5

7

1

98

6

10

Figure 14 Replacing the Thermostat

Replace a Heater Cartridge 1. See Figure 15. Remove the screws (12) securing

the bottom cover (13) to the heater box (6) andthe housing (7).

2. Remove the screws (1) securing the side cover (2) tothe heater box (6).

3. Cut the applicable heater wires from the crimpconnections.

4. Carefully remove the heater cartridge (14) from thehousing (7).

5. Apply heat sink compound to the heater cartridge.Install the heater cartridge into the housing (7).Route the heater wires through the housing (7) andheater box (6) as shown.

6. Strip back the wire insulation on all of the cut wires.Crimp new ferrules onto each wire. See Figure 15for wiring diagram if necessary.

7. Install the side cover (2) onto the heater box (6)using the screws (1). Tighten the screws securely.

8. Install the bottom cover (13) onto the housing (7) andheater box (6) using the screws (12). Tighten thescrews securely.

Replace the RTD 1. See Figure 15. Remove the screws (12) securing

the bottom cover (13) to the heater box (6) andthe housing (7).

2. Remove the screws (1) securing the side cover (2) tothe heater box (6).

3. Loosen the screws (8) on the connector (9) andremove the RTD wires.

4. Carefully remove the RTD (11) from the housing (6).

5. Apply heat sink compound to the RTD (11). Installthe RTD into the housing (7). Route the RTD wiresthrough the housing (7) and heater box (6) as shown.

6. Crimp new ferrules onto each wire.

7. Insert the RTD wires to the connector (9). Tightenthe screws (8).

8. Install the bottom cover (13) onto the housing (7) andheater box (6) using the screws (12). Tighten thescrews securely.

9. Install the side cover (2) onto the heater box (6)using the screws (1). Tighten the screws securely.



1213

14

11

7

6

2

1

15

98

WIRE ROUTING FOR HEATERCARTRIDGES AND RTD

120 VOLT CIRCUIT 240 VOLT CIRCUIT

WIRE 5

WIRE 1

14

10

109

1011 109

15

16 16

5

GROUND

WIRE 2

WIRE 3

9 10

10

5

14 16 16

WIRE 1WIRE 3

GROUND

WIRE 5

WIRE 2

10 1098

15

10

10

10

410

10

10

10 10

14 14

Electrical Diagram

10

DO NOT INTSALL HEATERSIN THIS HOLE

DO NOT INTSALL HEATERSIN THIS HOLE

Figure 15 Heater and RTD Repairs

1. Screw2. Side cover3. Screw4. Washer5. Thermostat6. Heater box

7. Housing8. Screw9. Connector

10. Ferrule11. RTD

12. Screw13. Bottom cover14. Heater cartridge15. Cordset16. Wire crimp connector



This page intentionally left blank.



Parts To order parts, call the Nordson Customer Service Center or your local Nordson representative.

Part Number Configuration Description

1614502 120 V DISPENSER, Pro-Meter S PLC, 15, electric heat 120 V












1614509 Ambient T/C DISPENSER, Pro-Meter S PLC, 15, ambient T/C






1614511 ARW Ambient T/C DISPENSER, Pro-Meter S PLC, 15, ARW, ambient T/C

1614583 ARW Ambient T/C DISPENSER, Pro-Meter S PLC, 35, ARW ambient T/C





1614585 ARW 240 V DISPENSER, Pro-Meter S PLC, 35, ARW, electric heat 240 V

1614597 ARW 240 V DISPENSER, Pro-Meter S PLC, 100, ARW, electric heat 240 V

1615047 ARW 240 V DISPENSER, Pro-Meter S PLC, 165, ARW electric heat 240 V

1615061 ARW 240 V DISPENSER, Pro-Meter S PLC, 300, ARW electric heat 240 V



120 Volt Heated Dispenser15, 35, 100, 165, 300 cc Coupler SectionSee Figure 15 and the following parts lists.

2

6

3

7

4

2

5

2

8

109

1

6

10018039_01

Figure 16 Coupler Section



120V, 15cc, 35cc, and 100cc

Item Part Part Part Description Qty Note120 Volt

15 cc120 Volt

35 cc120 Volt100 cc

— 1614502 1614577 1614588 DISPENSER, Pro-Meter, S PLC — —1 1614503 1612825 1612830 � ACTUATOR ASSEMBLY, ethernet, RMB 1

2 −−−−−− −−−−−− — � SCREW, socket, M8 x 1.25 x 25, black,class 12.9 ISO 4762 8

2 — — −−−−−− � SCREW, socket, M10 x 25, black,class 12.9 ISO 4762 8

3 −−−−−− −−−−−− — � SCREW, set, dog point, M5 x 10 mmclass 12.9, ISO 4028 2

3 — — −−−−−− � SCREW, set, dog point, M6 x 8 mm,class 12.9 ISO 4028 2

4 1614494 1614494 — � COUPLER, shaft, 15/35 cc 14 — — 1614498 � COUPLER, shaft, 100cc 15 1614495 1614495 1614495 � COUPLER, split, 15/35/100 cc 1

6 −−−−−− −−−−−− — � WASHER, flat, E, 0.344 x 0.688 x 0.065, zinc,ISO 7089 6

6 — — −−−−−− � WASHER, flat, E, 0.406 x 0.812 x 0.065, zinc,ISO 7089 6

7 −−−−−− −−−−−− −−−−−− � SCREW, socket, M8 x 20, zinc, class 12.9ISO 4762 4

8 −−−−−− −−−−−− −−−−−− � SCREW, socket, M6 x 16, black, class 12.9ISO 4762

3

9 −−−−−− −−−−−− −−−−−− � WASHER, flat, M, narrow, M6, steel, zinc,ISO 7089

2

10 −−−−−− −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg.,class 12.9 ISO 4762

2

120V, 165cc and 300cc

Item Part Part Description Qty Note120 Volt165 cc

120 Volt300 cc

— 1615036 1615049 DISPENSER, Pro-Meter, S PLC − −1 1612747 1612747 � ACTUATOR, linear, tritex, ABSENC, EIP, 165/300cc 12 −−−−−− −−−−−− � SCREW, socket, M12 x 35 mm, black,

class 12.9, ISO 4762 8

3 −−−−−− −−−−−− � SCREW, set, dog point, M8 x 10, black,class 12.9 ISO 4028 2

4 1614501 1614501 � COUPLER, shaft, 165/300cc 15 1614499 1614499 � COUPLER, split, 165/300cc 16 −−−−−− −−−−−− � WASHER, flat, M, reg, M12 zinc, ISO 7089 6

7 −−−−−− −−−−−− � SCREW, socket, M12 x 25, zinc, class 12.9 ISO 4762 4


9 −−−−−− −−−−−− � WASHER, flat, M, narrow, M6, steel, zinc, ISO 7089 2

10 −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg,class 12.9 ISO 4762

2



120 Volt Heated Dispenser15, 35, and 100 cc Hydraulic Section

See Figure 17 and the following parts lists.

22

2324

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29

28

40

31, 32

36

33

38

37

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34

35

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View from Bottom

10018039_01

Figure 17 Hydraulic Section




15 cc120 Volt

35 cc120 Volt100 cc

— 1614502 1614577 1614588 DISPENSER, Pro−Meter, S PLC, electric heat22 1614493 1614493 1614493 � COUPLER, plunger, bolt, 15/35/100cc 123 1601971 — — � KIT, plunger rod, S15 coupled

123 — 1607350 — � KIT, plunger rod, S35 coupled23 — — 1601972 � KIT, plunger rod, S100 coupled 1

24 −−−−−− −−−−−− — � SCREW, socket, M8 x 45, black,class 12.9 ISO 4762 4


25 1080997 1080997 — � KIT, gland housing, complete S15/S35 125 — — 1080992 � KIT, gland housing, complete S100 1

26 −−−−−− −−−−−− −−−−−− � SCREW, socket, M6 x 25, blackclass 12.9 ISO 4762 2

27 1070490 1070490 — � FLANGE, housing, plunger, S15, 35 127 — — 1606321 � FLANGE, housing, plunger, S100 128 1606153 1606153 1606153 � CORDSET, armored with square plug, 120 V 1

29 −−−−−− −−−−−− −−−−−− � SCREW, button head, socket M5 x 12, zinc,class 10.9 ISO 7380 4

30 1080850 1080850 1080850 � COVER, top, heater, dispenser 1

31 −−−−−− −−−−−− −−−−−− � SCREW, socket, M3 x 6, black, class 12.9,ISO 4762 3

32 −−−−−− −−−−−− −−−−−− � WASHER, lock, M, internal, M3, steel, zinc,DIN 6797 3

33 1078561 1078561 1078561 � THERMOSTAT, open on rise, 190°, 10 A 134 984155 984155 984155 � NUT, panel mounting 135 939586 939586 939586 � CONNECTOR, plastic, 2 station 2

36 −−−−−− −−−−−− −−−−−− � SCREW, socket, M5 x 30, black, class 12.9ISO 4762 4

37 939515 939515 939515 � CONNECTOR, crimp , wire, 22-14 2

38 186199 186199 186199 � SENSOR, nickel, temperature, gun, 24 in. Lg,13332 1

39 973543 973543 973543 � PLUG, o-ring, straight thread, 7/16-20 2

40 1614505 — — � HEATER, CARTRIDGE, 0.375 dia, 3 in. Lg120 V, 65 W 2

40 — 1612854 — � HEATER, CARTRIDGE, 0.375 dia, 5.75 in. Lg120 V, 85 W 2

40 — — 1612829 � HEATER, CARTRIDGE, 0.375 dia, 5.75 in. Lg120 V, 110 W 2



120 Volt Heated Dispenser165 and 300 cc Hydraulic Section


22

2324

25

26

27

29

28

40

31, 32

36

33

38

37

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30

34

35

29

View from Bottom

10018039_01





120 Volt300 cc

— 1615036 1615049 DISPENSER, Pro−Meter, S PLC, electric heat −22 1614500 1614500 � COUPLER, plunger, bolt, 165/300cc 123 1601411 — � KIT, plunger rod, S165 coupled 123 — 1615610 � KIT, plunger rod, S300 coupled 1

24 −−−−−− −−−−−− � SCREW, socket, M12 x 65, black, class 12.9 ISO 4762 4

25 1087601 1087601 � KIT, gland assy., tri-lip, 0.75 dia 1


27 1074595 1074595 � FLANGE, housing, plunger, S15, 35 128 1606153 1606153 � CORDSET, armored, with square plug, 120 V 1

29 −−−−−− −−−−−− � SCREW, button head, socket M5 x 12, zinc,class 10.9 ISO 7380 4

30 1080850 1080850 � COVER, top, heater, dispenser 1

31 −−−−−− −−−−−− � SCREW, socket, M3 x 6, black, class 12.9, ISO 4762 3

32 −−−−−− −−−−−− � WASHER, lock, M, internal, M3, steel, zinc, DIN 6797 3

33 1078561 1078561 � THERMOSTAT, open on rise, 190°, 10 A 134 984155 984155 � NUT, panel mounting 135 939586 939586 � CONNECTOR, plastic, 2 station 2


37 939515 939515 � CONNECTOR, crimp , wire, 22-14 238 186199 186199 � SENSOR, nickel, temperature, gun, 24 in. Lg, 13332 139 973543 973543 � PLUG, O-ring, straight thread, 7/16-20 2

40 1612835 — � HEATER, CARTRIDGE, 0.375 dia, 6.13 in. Lg120 V, 180 W 2

40 — 1615274 � HEATER, CARTRIDGE, 0.375 dia, 8.12 in. Lg120 V, 235 W 2



240 Volt Heated Dispenser15, 35, 100, 165, 300 cc Coupler SectionSee Figure 19 and the following parts lists.

2

6

3

7

4

2

5

2

8

109

1

6

10018039_01




240V, 15cc, 35cc, and 100cc


15 cc240 Volt

35 cc240 Volt100 cc

— 1614507 1614579 1614590 DISPENSER, Pro-Meter, S PLC, electric heat − −1 1614503 1612825 1612830 � ACTUATOR, linear, ethernet, RMB 1

2 −−−−−− −−−−−− — � SCREW, socket, M8 x 1.25 x 25, black,class 12.9 ISO 4762 8

2 — — −−−−−− � SCREW, socket, M10 x 25, black, class 10.9ISO 7380 8

3 −−−−−− −−−−−− — � SCREW, set, dog point, M5 x 10 mm,class 12.9 ISO 4028 2

3 — — −−−−−− � SCREW, set, dog point, M6 x 8 mm,class 12.9 ISO 4028 2

4 1614494 1614494 — � COUPLER, shaft, 15cc/35cc 14 — — 1614498 � COUPLER, shaft, 100cc 15 1614495 1614495 1614495 � COUPLER, split, 15/35/100cc 1

6 −−−−−− −−−−−− — � WASHER, flat, E, 0.344 x 0.688 x 0.065 zinc,ISO 7089 6

6 — — −−−−−− � WASHER, flat, E, 0.406 x 0.812 x 0.065 zinc,ISO 7089 6

7 −−−−−− −−−−−− −−−−−− � SCREW, socket, M8 x 20, zinc, class 12.9ISO 4762

4

8 −−−−−− −−−−−− −−−−−− � SCREW, socket, M6 x 16, black, class 12.9ISO 4762 3

9 −−−−−− −−−−−− −−−−−− � WASHER, flat, M, narrow, M6, steel, zinc,ISO 7089 2

10 −−−−−− −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg.,class 12.9 ISO 4762 2

240V, 165cc and 300cc


240 Volt300 cc

— 1615038 1615052 DISPENSER, Pro-Meter, S PLC, electric heat − −1 1612747 1612747 � ACTUATOR, linear, tritex, ABSENC, EIP, 165/300cc 1

2 −−−−−− −−−−−− � SCREW, socket, M12 x 35 mm, black, class 12.9,ISO 4762

8

3 −−−−−− −−−−−− � SCREW, set, dog point, M8 x 10, black, class 12.9ISO 4028

2

4 1614501 1614501 � COUPLER, shaft, 165/300cc 15 1614499 1614499 � COUPLER, split, 165/300cc 1

6 −−−−−− −−−−−− � WASHER, flat, M, reg, M12 zinc, ISO 7089 6




10 −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg, class 12.9ISO 4762

2



240 Volt Heated Dispenser15, 35, and 100 cc Hydraulic Section See Figure 20 and the following parts lists.

22

2324

25

26

27

29

28

40

31, 32

36

33

38

37

39

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34

35

29

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10018039_01





15 cc240 Volt

35 cc240 Volt100 cc

— 1614507 1614579 1614590 DISPENSER, Pro−Meter, S PLC, electric heat22 1614493 1614493 1614493 � COUPLER, plunger, bolt, 15/35/100cc 123 1601971 — — � KIT, plunger rod, S15, 15cc, coupled

123 — 1607350 — � KIT, plunger rod, S35, 35cc, coupled23 — — 1601972 � KIT, plunger rod, S100, 100cc, coupled 1

24 −−−−−− −−−−−− — � SCREW, socket, M8 x 45, black,class 12.9 ISO 4762 4


25 1080997 1080997 — � KIT, gland housing, complete S15/S35 125 — — 1080992 � KIT, gland housing, complete S100 1

26 −−−−−− −−−−−− −−−−−− � SCREW, socket, M6 x 25, black,class 12.9 ISO 4762 2

27 1070490 1070490 — � FLANGE, housing, plunger, S15, 35 127 — — 1606321 � FLANGE, housing, plunger, S100 128 1060683 1060683 1060683 � CORDSET, automatic, SDS, 240 V 1

29 −−−−−− −−−−−− −−−−−− � SCREW, button head, socket M5 x 12, zinc,class 10.9 ISO 7380 4

30 1080850 1080850 1080850 � COVER, top, heater, dispenser 1


32 −−−−−− −−−−−− −−−−−− � WASHER, lock, M, internal, M3, steel, zinc,DIN 6797 3

33 1078561 1078561 1078561 � THERMOSTAT, open on rise, 190°, 10 A 134 984155 984155 984155 � NUT, panel mounting 135 939586 939586 939586 � CONNECTOR, plastic, 2 station 2


37 939515 939515 939515 � CONNECTOR, crimp , wire, 22-14 2

38 186199 186199 186199 � SENSOR, nickel, temperature, gun, 24 in. lg,13332 1

39 973543 973543 973543 � PLUG, O-ring, straight thread, 7/16-20 2

40 1614505 — — � HEATER, CARTRIDGE, 0.375 dia, 3 in. lg120 V, 65 W 2

40 — 1612854 — � HEATER, CARTRIDGE, 0.375 dia, 5.75 in. lg120 V, 85 W 2

40 — — 1612829 � HEATER, CARTRIDGE, 0.375 dia, 5.75 in. lg120 V, 110 W 2



240 Volt Heated Dispenser165 and 300 cc Hydraulic Section


22

2324

25

26

27

29

28

40

31, 32

36

33

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30

34

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29View from Bottom

10018039_01

39





240 Volt300 cc

— 1615038 1615052 DISPENSER, Pro-Meter, S PLC, electric heat −22 1614500 1614500 � COUPLER, plunger, bolt, 165/300cc 123 1601411 — � KIT, plunger rod, 165cc, coupled 123 — 1615610 � KIT, plunger rod, 300cc, coupled 1


25 1606456 1606456 � KIT, gland, grease, complete, 0.75 dia, ARW, lowviscosity 1


27 1074595 1074595 � FLANGE, housing, plunger, S, 50 128 1060683 1060683 � CORDSET, automatic, SDS, 240 V 1

29 −−−−−− −−−−−− � SCREW, button head, socket M5 x 12, zinc,class 10.9 ISO 7380 4

30 1080850 1080850 � COVER, top, heater, dispenser 1



33 1078561 1078561 � THERMOSTAT, open on rise, 190°, 10 A 134 984155 984155 � NUT, panel mounting 135 939586 939586 � CONNECTOR, plastic, 2 station 2


37 939515 939515 � CONNECTOR, crimp , wire, 22-14 238 186199 186199 � SENSOR, nickel, temperature, gun, 24 in. Lg, 13332 139 973543 973543 � PLUG, O-ring, straight thread, 7/16-20 2

40 1612835 — � HEATER, CARTRIDGE, 0.375 dia, 6.13 in. Lg120 V, 180 W 2

40 — 1615274 � HEATER, CARTRIDGE, 0.375 dia, 8.12 in. Lg120 V, 235 W 2



Ambient T/C 15 and 35 cc Coupler Section

See Figure 22 and the following parts list.

1

2

4

5

6

7

8

9 10

2

3

3




Item Part Part Description Qty NoteAmbient/

TC15 cc

Ambient/TC

35 cc— 1614509 1614581 DISPENSER, Pro-Meter, S PLC, ambient/TC −1 1614503 1612825 � ACTUATOR ASSEMBLY, linear, ethernet, RMB 1

2 −−−−−− −−−−−− � SCREW, socket, M8 x 1.25 x 25, black,class 12.9 ISO 4762 8

3 −−−−−− −−−−−− � WASHER, flat, E, 0.344 x 0.688 x 0.065, zinc, ISO 7089 6

4 −−−−−− −−−−−− � SCREW, set, M5 x 10 mm, dog point,class 12.9 ISO 4028 2

5 1614494 1614494 � COUPLER, shaft 16 1614495 1614495 � COUPLER, split, 15cc/35cc/100cc 1




10 −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg,class 12.9 ISO 4762 2



Ambient T/C15 and 35 cc Hydraulic Section


13

15

16

14

12

11

1

17

18

19




Item Part Part Description Qty NoteAmbient/

TC15 cc

Ambient/TC

35 cc— 1614509 1614581 DISPENSER, Pro-Meter, S PLC, ambient/TC −


12 1080997 1080997 � KIT, gland housing complete, Pro-Meter S35, S15, S2K 1


14 1070490 1070490 � FLANGE, housing, plunger, Pro-Meter S, 30 115 973466 973466 � PLUG, pipe, flush, 1/16, with sealant 816 973543 973543 � PLUG, O-ring, straight thread, 7/16−20 217 972119 972119 � ELBOW, male, ¼ tube x ⅛ NPT 218 1601971 — � KIT, plunger rod, Pro-Meter S15 cc, coupled 118 — 1607350 � KIT, plunger rod, Pro-Meter S35 cc, coupled 119 1614493 1614493 � COUPLER, plunger, bolt,15 cc/35 cc/100 cc 1



Ambient T/C100, 165 and 300 cc Coupler Section


1

2

4

5

6

7

8

9 10

2

3




Item Part Part Part Description Qty NoteAmbient/

TC100 cc

Ambient/TC

165 cc

Ambient/TC

300 cc— 1614592 1615040 1615054 DISPENSER, Pro-Meter, S PLC, ambient/TC −

1 1612830 1612747 1612747 � ACTUATOR ASSEMBLY, linear, ethernet,RMB 1

2 −−−−−− — — � SCREW, socket, M10 x 25 large, black,class 12.9 ISO 4762 8

2 — −−−−−− −−−−−− � SCREW, socket, M12 x 35 mm, black,class 12.9, ISO 4762 8

3 −−−−−− — — � WASHER, flat, E, 0.406 x 0.812 x 0.065, zinc,ISO 7089 6

3 — −−−−−− −−−−−− � WASHER, flat, M, reg, M12, zinc, ISO 7089 6

4 −−−−−− — — � SCREW, set, M8 x 10 mm, dog point, black,class 12.9 ISO 4028 2

4 — −−−−−− −−−−−− � SCREW, set, M6 x 8 mm, dog point, black,class 12.9 ISO 4028 2

5 1614498 1614501 1614501 � COUPLER, shaft 16 1614495 1614499 1614499 � COUPLER, split, 15cc/35cc/100cc 1

7 −−−−−− — — � SCREW, socket, M8 x 20, zinc 4

7 — −−−−−− −−−−−− � SCREW, socket, M8 x 20, zinc,class 12.9 ISO 4762 4



10 −−−−−− −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg,class 12.9 ISO 4762 2



Ambient T/C100, 165, and 300 cc Hydraulic Section


13

15

16

14

12

11

1

17

18

19




Item Part Part Part Description Qty NoteAmbient/

TC100 cc

Ambient/TC

165 cc

Ambient/TC

300 cc— 1614592 1615040 1615054 DISPENSER, Pro-Meter, S PLC, ambient/TC −

11 −−−−−− — — � SCREW, socket, M10 x 50, black,class 12.9 ISO 4762 4

11 — −−−−−− −−−−−− � SCREW, socket, M10 x 65, black 4

12 1080992 — — � KIT, gland housing complete, Pro-Meter S100 1

12 — 1087601 1087601 � KIT, gland housing complete, Pro-MeterS165, S300 1


14 1606321 — — � FLANGE, housing, plunger, Pro-Meter S100,T2 x 115 1

14 — 1074595 1074595 � FLANGE, housing, plunger, Pro-Meter S, 50 115 973543 973543 973543 � PLUG, O−ring, straight thread, 7/16−20 216 973466 973466 — � PLUG, pipe, flush, 1/16, with sealant 816 — — 973411 � PLUG, pipe, socket, flush, ¼ zinc 817 972119 972119 — � ELBOW, male, ¼ tube x ⅛ NPT 217 — — 972216 � ELBOW, male, ¼ tube x ⅜ NPT 218 1601972 — — � KIT, plunger rod, Pro-Meter S100 cc, coupled 118 — 1601411 — � KIT, plunger rod, Pro-Meter S165 cc, coupled 118 — — 1615610 � KIT, plunger rod, Pro-Meter S300 cc, coupled 119 1614493 1614500 1614500 � COUPLER, plunger, bolt 1



ARW Ambient T/C15 and 35 cc Coupler Section


1

2

4

5

6

7

8

109

2

3




Item Part Part Description Qty NoteARW

Ambient/TC

15 cc

ARWAmbient/

TC35 cc

— 1614511 1614583 DISPENSER, Pro-Meter, S PLC, ARW, ambient/TC −1 1614503 1612825 � ACTUATOR ASSEMBLY, linear, ethernet, RMB 1

2 −−−−−− −−−−−− � SCREW, socket, M8 x 1.25 x 25, black,class 12.9 ISO 4762 8

3 −−−−−− −−−−−− � WASHER, flat, E, 0.344 x 0.688 x 0.065, zinc, ISO 7089 6

4 −−−−−− −−−−−− � SCREW, set, M5 x 10 mm, dog point,class 12.9 ISO 4028 2

5 1614494 1614494 � COUPLER, shaft 16 1614495 1614495 � COUPLER, split, 15cc/35cc/100cc 1

7 −−−−−− −−−−−− � SCREW, Socket, M8 x 20, zinc, class 12.9 ISO 4762 1






ARW Ambient T/C15 and 35 cc Hydraulic Section


13

15

16

17

12

11

1

18

19

20

14




Item Part Part Description Qty NoteARW

Ambient/TC

15 cc

ARWAmbient/

TC35 cc

— 1614511 1614583 DISPENSER, Pro−Meter, S PLC, ARW, ambient/TC −


12 1606456 1606456 � KIT, gland, grease, complete, Pro-Meter, 0.75 D, ARW,low viscosity 1


14 1070490 1070490 � FLANGE, housing, plunger, Pro-Meter S, 30 115 972119 972119 � ELBOW, male, ¼ tube x ⅛ NPT 216 1060381 1060381 � PLUG, O−ring, straight thread, 7/16−20, stainless steel 217 702157 702157 � PLUG, pipe, flush, 1/16, stainless steel 818 972889 972889 � ELBOW, male, external, ¼ T x ⅛ NPT 219 1601971 — � KIT, plunger rod, Pro-Meter S15 cc, coupled 119 — 1607350 � KIT, plunger rod, Pro-Meter S35 cc, coupled 120 1614493 1614493 � COUPLER, plunger, bolt,15 cc/35 cc/100 cc 1



ARW Ambient T/C 100, 165 and 300 cc Coupler Section


1

2

4

5

6

7

8

9 10

2

3




Item Part Part Part Description Qty NoteARW

Ambient/TC

100 cc

ARWAmbient/

TC165 cc

ARWAmbient/

TC300 cc

— 1614594 1615042 1615057DISPENSER, Pro-Meter, S PLC, ARW,ambient/TC −

1 1612830 1612747 1612747 � ACTUATOR ASSEMBLY, linear, ethernet,RMB 1

2 −−−−−− — — � SCREW, socket, M10 x 25 large, black,class 12.9 ISO 4762 8

2 — −−−−−− −−−−−− � SCREW, socket, M12 x 35 mm, black,class 12.9, ISO 4762 8

3 −−−−−− — — � WASHER, flat, E, 0.406 x 0.812 x 0.065, zinc,ISO 7089 6

3 — −−−−−− −−−−−− � WASHER, flat, M, reg, M12, zinc, ISO 7089 6

4 −−−−−− — — � SCREW, set, M6 x 8 mm, dog point, black,class 12.9 ISO 4028 2

4 — −−−−−− −−−−−− � SCREW, set, M8 x 10 mm, dog point, black,class 12.9 ISO 4028 2

5 1614498 1614501 1614501 � COUPLER, shaft 16 1614495 1614499 1614499 � COUPLER, split, 15cc/35cc/100cc 1

7 −−−−−− — — � SCREW, socket, M8 x 20, zinc, class 12.9,ISO 4762 4

7 — −−−−−− −−−−−− � SCREW, socket, M12 x 25, black,class 12.9 ISO 4762 4



10 −−−−−− −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg,class 12.9 ISO 4762 2



ARW Ambient T/C 100, 165 and 300 cc Hydraulic Section


13

15

19

20

14

12

11

1

17

18

16

21

22

23




Item Part Part Part Description Qty NoteARW

Ambient/TC

100 cc

ARWAmbient/

TC165 cc

ARWAmbient/

TC300 cc

— 1614594 1615042 1615057DISPENSER, Pro-Meter, S PLC, ARW,ambient/TC −

11 −−−−−− — — � SCREW, socket, M10 x 45, black,class 12.9 ISO 4762 4

11 — −−−−−− −−−−−− � SCREW, socket, M12 x 60, black,class 12.9 ISO 4762 4

12 1608371 — — � KIT, gland, grease, Pro-Meter S, 1.25 D,ARW, low viscosity 1

12 — 1604222 1604222 � KIT, gland housing, complete, Pro-MeterS165, ARW 1


14 1606321 1074595 1074595 � FLANGE, housing, plunger, Pro-Meter S,T2 x 115 1

15 972889 972889 972889 � ELBOW, male, ¼ T x ⅛ NPT 216 — — 941172 � O-RING, Viton, 0.813 x 1.000 x 0.094, 10517 117 — — — � MANIFOLD, outlet, ¾ tube, Pro-Meter S 1


19 702157 702157 — � PLUG, pipe, flush, 1/16, stainless steel 819 — — 1036258 � PLUG, ¼ NPT recessed hex, stainless steel 7

20 1060381 1060381 1060381 � PLUG, O−ring, straight thread, 7/16-20,stainless steel 2

21 972119 972119 — � ELBOW, male, ¼ tube x ⅛ NPT 221 — — 972216 � ELBOW, male, ¼ tube x ⅜ NPT 2

22 1615609 — — � KIT, plunger rod, Pro-Meter, 100 cc, coupled,ARW 1

22 — 1604221 — � KIT, plunger rod, 1.625D, Pro-Meter S165,ARW 1

22 — — 1615611 � KIT, plunger rod, Pro-Meter, 300 cc, coupled,ARW 1

23 1614493 1614500 1614500 � COUPLER, plunger, bolt 1



ARW 240 Volt Heated Dispenser 35 and 100 cc Coupler Section


10018046_01

1

2

3

5

4

6

2

7

6

2

8

9 10




Item Part Part Description Qty NoteARW240 V35 cc

ARW240 V100 cc

— 1614585 1614597 DISPENSER, Pro−Meter, S PLC, ARW, electric heat, 240 V − −1 1612825 1612830 � ACTUATOR ASSEMBLY, linear, ethernet, RMB 1

2 −−−−−− — � SCREW, socket, M8 x 1.25 x 25, black,class 12.9 ISO 4762 8

2 — −−−−−− � SCREW, socket, M10 x 25 L, black, class 12.9 ISO 4762 8

3 −−−−−− — � SCREW, set, M5 x 10 mm, dog point,class 12.9 ISO 4028

2

3 — −−−−−− � SCREW, set, M6 x 8 mm, dog point, black,class 12.9 ISO 4028

2

4 1614494 1614498 � COUPLER, shaft 15 1614495 1614495 � COUPLER, split, 15cc/35cc/100cc 16 −−−−−− — � WASHER, flat, E, 0.344 x 0.688 x 0.065, zinc, ISO 7089 6

6 — −−−−−− � WASHER, flat, E, 0.406 x 0.812 x 0.065, zinc, ISO 7089 6







ARW 240 Volt Heated Dispenser 35 and 100 cc Hydraulic Section


View from bottom

10018046_01

12

13

14

15

16

171819

2021

22

23

24

24

25

17

29

28

27

26

32

31

30





ARW240 V100 cc

— 1614585 1614597 DISPENSER, Pro−Meter, S PLC, ARW, electric heat, 240 V − −12 186199 186199 � SENSOR, nickel, temperature, gun, 24.0 L, 13332 113 939515 939515 � CONNECTOR, crimp, wire, 22−14 214 1078367 1078367 � COVER, heater, dispenser, Pro-Meter S 115 939586 939586 � CONNECTOR, plastic, 2 station 216 1080850 1080850 � COVER, top, heater, dispenser, Pro-Meter S 117 −−−−−− −−−−−− � SCREW, button, socket, M5 x 12, zinc, class 10.9

ISO 73808



20 1078561 1078561 � THERMOSTAT, open on rise, 190 degree 10 A 121 982029 982029 � SCREW, socket, M5 x 30, black, class 12.9 ISO 4762 422 984155 984155 � NUT, panel mounting 123 1060683 1060683 � CORDSET, automatic, SDS 240 V 124 1060381 1060381 � PLUG, O-ring, straight thread, 7/16-20, stainless steel 225 1615079 — � HEATER CARTRIDGE, 0.375 D, 5.75 L, 120 V, 120 W 225 — 1615102 � HEATER CARTRIDGE, 0.375 D, 5.75 L, 120 V, 150 W 226 1607350 — � KIT, plunger rod, Pro-Meter, S35, coupled 126 — 1615609 � KIT, plunger rod, Pro-Meter, S100, coupled, ARW 127 −−−−−− −−−−−− � SCREW, socket, M6 x 25, black, class 12.9 ISO 4762 2

28 1070490 1606321 � FLANGE, housing, plunger, Pro-Meter S 129 972889 972889 � ELBOW, male, external, ¼ T x ⅛ NPT 230 1606456 1608371 � KIT, gland assembly, grease, complete, Pro-Meter S,

ARW, low viscosity1

31 −−−−−− — � SCREW, socket, M8 x 45, black, class 12.9 ISO 4762 4

31 — −−−−−− � SCREW, socket, M10 x 45, black, class 12.9 ISO 4762 4

32 1614493 1614493 � COUPLER, plunger bolt, 15 cc/35 cc/100 cc 1



ARW 240 Dispenser165 and 300 cc Coupler Section See Figure 32 and the following parts list.

10018046_01

1

2

3

5

4

6

2

7

6

2

8

9 10





ARW240 V300 cc

— 1615047 1615061 DISPENSER, Pro-Meter, S PLC, ARW, electric heat, 240 V − −1 1612747 1612747 � ACTUATOR ASSEMBLY, linear, ethernet, RMB 1

2 −−−−−− −−−−−− � SCREW, socket, M12 x 35 mm, black,class 12.9, ISO 4762 8

3 −−−−−− −−−−−− � SCREW, set, M8 x 10 mm, dog point, black,class 12.9 ISO 4028 2

4 1614501 1614501 � COUPLER, shaft 15 1614499 1614499 � COUPLER, split, 165/300cc 16 −−−−−− −−−−−− � WASHER, flat, M, reg, M12, zinc, ISO 7089 6




10 −−−−−− −−−−−− � SCREW, socket, cap, M6 x 1 x 18 mm lg, class 12.9 ISO 4762 6



ARW 240 Dispenser165 and 300 cc Hydraulic Section


View from bottom

10018046_01

12

13

14

15

16

17 1819

2021

22

23

24

24

25

17

29

28

27

26

32

31

30





ARW240 V300 cc

— 1615047 1615061 DISPENSER, Pro-Meter, S PLC, ARW, electric heat, 240 V − −12 186199 186199 � SENSOR, nickel, temperature, gun, 24.0 L, 13332 113 939515 939515 � CONNECTOR, crimp, wire, 22−14 214 1078367 1078367 � COVER, heater, dispenser, Pro-Meter S 115 939586 939586 � CONNECTOR, plastic, 2 station 216 1080850 1080850 � COVER, top, heater, dispenser, Pro-Meter S 1

17 −−−−−− −−−−−− � SCREW, button, socket, M5 x 12, zinc,class 10.9 ISO 7380 8



20 1078561 1078561 � THERMOSTAT, open on rise, 190 degree 10 A 121 −−−−−− −−−−−− � SCREW, socket, M5 x 30, black, class 12.9 ISO 4762 4

22 984155 984155 � NUT, panel mounting 123 1060683 1060683 � CORDSET, automatic, SDS 240 V 124 1060381 1060381 � PLUG, O-ring, straight thread, 7/16-20, stainless steel 225 1615103 — � HEATER CARTRIDGE, 0.375 D, 6.13 L, 120 V, 260 W 225 — 1615278 � HEATER CARTRIDGE, 0.375 D, 6.13 L, 120 V, 320 W 226 1604221 1615058 � KIT, plunger rod, Pro-Meter, coupled 127 −−−−−− −−−−−− � SCREW, socket, M6 x 25, black, class 12.9 ISO 4762 2

28 1074595 1074595 � FLANGE, housing, plunger, Pro-Meter S 129 972889 972889 � ELBOW, male, ext, ¼ T x ⅛ NPT 230 1604222 1604222 � KIT, gland housing, complete, Pro-Meter S, ARW 131 −−−−−− −−−−−− � SCREW, socket, M12 x 60, black, class 12.9 ISO 4762 4

32 1614500 1614500 � COUPLER, plunger, bolt, 165cc/300cc 1



Dispenser Electrical Diagram

120 VOLT CIRCUIT 240 VOLT CIRCUIT

WIRE 5

WIRE 1

1

3

56

48 46

9

2 2

7

GROUND

WIRE 2

WIRE 3

6 5

3

7

1 2 2

WIRE 1WIRE 3

GROUND

WIRE 5

WIRE 2

4 468

9

4

4

3

4

44

5

3

4 4

1 1

Figure 34 120 V and 240 V Circuits

Item Part Capacity Description Qty1 1614505 15 cc HEATER CARTRIDGE, 0.375 dia, 3 in, lg, 120 V, 65 W 2

1 1612854 35 cc HEATER CARTRIDGE, 0.375 dia, 5.75 in, lg, 120 V, 85 W 2




1 1615079ARW 240 V

35 cc HEATER CARTRIDGE, 0.375 dia, 5.75 in, lg, 120 V, 120 W 2

1 1615102ARW 240 V


1 1615103ARW 240 V


1 1615278ARW 240 V


2 939515 ALL CONNECTOR, crimp, wire, 22-14 2

3 939934 ALL FERRULE, wire, non-insulated, 20 AWG SEE NOTE

4 1082457 ALL FERRULE, wire, non-insulated, 22-26 AWG SEE NOTE

5 1078929 ALL FERRULE, wire, non-insulated, 18 AWG SEE NOTE

6 939586 ALL CONNECTOR, plastic, 2 station 2

7 1078561 ALL THERMOSTAT, open on rise, 190°, 10 A 1

8 186199 ALL SENSOR, nickel, temperature, gun, 24 in. lg, 13332 1

9 1606153Heated120 V CORDSET, armored, with square plug, 120 V 1

9 1060683Heated240 V CORDSET, automatic, SDS, 240 V 1

NOTE: For 120 V the quantity is (2) for 3, (4) for 4, and (2) for 5; 240 V is (2) for 3, (5) for 4, and (1) for 5.



Kits The following kits are available for a remote-mount outlet valve.

Packing Glands

Part Description

1080997 KIT, plunger rod packing gland complete, 15 and 35 cc dispenser

1080998 KIT, plunger rod packing gland internal components only, 15 and 35 cc dispenser

1080992 KIT, plunger rod packing gland complete, 100 cc dispenser

1080993 KIT, plunger rod packing gland internal components only, 100 cc dispenser

1087601 KIT, plunger rod packing gland complete, 165 and 300 cc dispenser1080995 KIT, plunger rod packing gland, internal components only, 165 and 300 cc dispenser

ARW1606456 KIT, plunger rod packing gland, complete, 0.750-dia, ARW, low viscosity, 15 and 35 cc dispenser1608370 Kit, plunger rod packing gland, grease, external, 1.25−dia, ARW, high viscosity, 100 cc dispenser1608371 KIT, plunger rod packing gland, grease, 1.25−dia, ARW, low viscosity, 100 cc dispenser1604222 KIT, plunger rod packing gland housing, complete, ARW, 165 and 300 cc dispenser

Plunger Rods

Part Description

1601971 KIT, plunger rod, 15 cc dispenser, 0.750-inch plunger, coupled


1601972 KIT, plunger rod, 100cc dispenser, 1.250-inch plunger, coupled


1615609 KIT, plunger rod, 100 cc dispenser, coupled, ARW

1604221 KIT, plunger rod, 165 cc dispenser, 1.625-inch ARW

1615610 KIT, plunger rod, 300 cc dispenser, coupled1615611 KIT, plunger rod, 300 cc dispenser, coupled, ARW

Inlet (Refill) Valves

Part Description1089569 VALVE, inlet (refill), Auto-Flo, Pro-Meter S, aluminum1105010 VALVE, inlet (refill), Auto-Flo II, Pro-Meter S, stainless steel1092922 VALVE, inlet (refill), Auto-Flo, xd, Pro-Meter S, aluminum1100862 VALVE, inlet (refill), Auto-Flo, Pro-Meter S, anti-drool, aluminum1099703 VALVE, inlet (refill), Auto-Flo, Pro-Meter S, anti-drool, stainless steel346224 GUN, CE20, temperature conditioned, long cycle, CE, steel



Application-Specific Components The following application-specific items are available. Dispense guns are application specific. Check the documentationthat came with the system for dispense gun information.

Remote Gun Mounting Adapter Block

Part Description1080984 KIT, adapter block, Pro-Meter S, remote gun1604331 KIT, manifold, remote gun, Pro-Meter S, stainless steel

Transducers

Part Description1611703 TRANSDUCER, pressure, 3000 psi, 4-20 mA

CE20 Manifold Inlet (Refill) Valve

Part Description1615330 MODULE, manifold, Pro-Meter S300, inlet, CE20

−−−−−− � SCREW, socket, M6 x 35, black, class 12.9, ISO 47621615289 � MANIFOLD, S300, Pro-Meter S PLC

941133 � O-ring, Viton, 0.562 x 0.750 x 0.094

10018358−01

32

1

300 ccHydraulic Section

Figure 35 CE20 Manifold Module for 300 cc



Tools Keep the applicable tools on hand to aid in repairing the Pro-Meter S PLC dispensers.

Part Description1080991 REMOVAL ARBOR, packing gland internal parts, 0.750-inch plunger, 15 and 35 cc1070474 INSERTION TOOL, packing gland internal parts, 0.750-inch plunger, 15 and 35 cc1080990 REMOVAL ARBOR, packing gland internal parts, 1.25-inch plunger, 100 cc1069487 INSERTION TOOL, packing gland internal parts, 1.25-inch plunger, 100 cc1073582 REMOVAL ARBOR, packing gland internal parts, 1.625-inch plunger, 165 and 300 cc1047864 INSERTION TOOL, packing gland internal parts, 1.625-inch plunger, 165 and 300 cc1074034 SPANNER WRENCH, 3/16-inch pin, 0.750-inch to 2-inch

ConsumablesAdhesives to use where instructed to use on Pro-Meter S PLC dispensers.

Part Description900464 ADHESIVE, Loctite 242�, blue, removable, 50 mm1001849 GREASE, Mobil�, synthetic, SHC100, 12.5 oz900334 LUBRICANT, Never−Seez, 8 oz can900298 COMPOUND, heat sink, 5 oz tube, 11281900481 ADHESIVE, pipe, thread

Water Treatment Part Description

1030973 INHIBITOR, corrosion, Corrshield MD405 qt

1615334-01 - pro-meter s plc dispensersemanuals.nordson.com/automotive/zfiles/1615334.pdfpro-meter s...

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