15 surge and swab

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    PETE 411

    Well Drill ing

    Lesson 15

    Surge and Swab Pressures

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    Lesson 15 - Surge and Swab Pressures

    Surge and Swab Pressures- Closed Pipe

    - Fully Open Pipe

    - Pipe with Bit

    Example

    General Case (complex geometry, etc.) Example

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    READ:

    APPLIED DRILLING ENGINEERINGChapter 4 (all)

    HW #8

    ADE #4.46, 4.47due 10 14 02

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    Surge Pressure - Closed PipeNewtonian

    The velocity profile developed for the slotapproximation is valid for the flow

    conditions in the annulus; but the

    boundary conditions are different,

    because the pipe is moving:

    21f

    2

    dL

    dp

    2c

    yc

    yV ++=

    V = 0

    V = -Vp

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    When y = 0, v = - vp ,

    When y = h, v = 0,

    Substitutingfor c1 and c2:

    p2 vc =

    p1f

    2

    v

    hc

    dL

    dp

    2

    h0 +=

    21f

    2

    c

    yc

    dL

    dp

    2

    yv ++=

    h

    v

    dL

    dp

    2

    hc

    pf1 +=

    ( )

    =

    h

    y1vyhy

    dL

    dp

    2

    1v p

    2f

    At Drillpipe

    Wall

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    Velocity profile in the slot

    === vWdyvdAdqq

    ( )

    =

    h

    y1vyhy

    dL

    dp

    2

    1v p

    2f

    =h

    0

    2f )dyy(hydL

    dp

    2

    Wq dy)

    h

    y1(Wv

    h

    0

    p

    2

    Whv

    dL

    dp

    12

    Whq

    pf

    3

    +=

    h

    0W

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    Changing from SLOT to ANNULAR

    notation

    A = Wh = ( )2

    1

    2

    2 rr!

    )rr(

    qv

    rrh

    21

    22

    12

    =

    =

    2

    Whv

    dL

    dp

    12

    Whq

    pf3

    +=Substitute in:

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    Or, in field units

    ( )212

    p

    f

    dd1000

    2

    vv

    dL

    dp

    +

    =

    ( )212

    p

    f

    rr

    2

    vv12

    dLdp

    +

    =

    or, in field units:

    Frictional Pressure Gradient

    Same as for pure slot flow if vp = o (Kp = 0.5)

    Results in:

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    Open

    Pipe

    Pulling outof Hole

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    Surge Pressure - Open Pipe

    Pressure at top and bottom is the

    same inside and outside the pipe.i.e.,

    annulus

    f

    pipe

    f

    dL

    dp

    dL

    dp

    =

    ( )( )212

    p

    a

    2

    i

    pi

    dd1000

    2

    Vv

    d1500

    vv

    +

    =+

    From Equations

    (4.88) and(4.90d):

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    ai qq +=tqAlso,

    ( ) ( )

    +

    = 21

    2

    2a

    2

    ii

    2

    i

    2

    1p dd4

    !vd

    4

    !vdd

    4

    !Vi.e.,

    ( )

    ( )( )p2

    1

    2

    2

    2

    12

    4

    i

    2

    12

    2

    1

    4

    ia v

    dddd46d

    dd4d3dv

    =

    Surge Pressure - Open Pipe

    Valid for laminar flow, constant geometry, Newtonian

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    Example

    Calculate the surge pressures that

    result when 4,000 ft of 10 3/4 inch OD(10 inch ID) casing is lowered inside a

    12 inch hole at 1 ft/s if the hole is filled

    with 9.0 lbm/gal brine with a viscosity

    of 2.0 cp. Assume laminar flow.

    1. Closed pipe2. Open ended

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    ( )212

    p

    a

    f

    10.751210002

    14.0642

    )d1000(d2

    vv

    dLdp

    +

    =

    +

    =

    ft/s4.064

    10.7512

    (1)10.75

    )d(d

    vdv

    22

    2

    2

    1

    2

    2

    p

    2

    1

    a =

    =

    =

    1. For Closed Pipe

    ft

    psi

    0.00577dL

    dp f

    =

    psi23.14,0000.00577"# f ==

    1d

    d

    vv

    2

    1

    2

    p

    a

    =

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    ( )

    ( )( ) p21222124

    212

    21

    4

    a

    Vdddd4d6

    ddd4d3V

    =

    sec

    ft

    0.4865

    (1.0))10.75(1210.75)4(126(10)

    10.75)(124(10.75)3(10)V 2224

    224

    a

    =

    =

    2. For Open Pipe,

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    2. For Open Pipe,

    ft

    psi0.00001728

    10.75)1000(122

    10.48652

    )d1000(d

    2

    VV

    dLdp 22

    12

    p

    a

    f

    =

    +

    =

    +

    =

    e)(negligiblpsi0.07

    4,000*0.00001728"# f

    =

    =

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    2

    12

    2

    p

    2

    a

    2

    12p

    i

    )d4(d

    d3vdv6)d(d4v-v

    ++=

    Derivation of Eq. (4.94) contd

    From Equation (4.93):

    )d(dvdv)d(dv

    2

    1

    2

    2a

    2

    i

    22

    1p +=Substituting for vi:

    2

    12

    4

    p

    4

    a

    2

    12

    2

    p221p

    )d4(d

    d3vdv6)d(dd4v)d(dv

    ++=

    )d(dv 212

    2a +

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    [ ]21221224a

    42221

    212p

    )d)(dd4(d6dv

    3d)dd(d)d4(dv

    +=

    +

    So,

    p21222124

    42

    12

    2

    1

    a

    v)d(d)d-4(d6d

    3d)d(d4dv

    +

    =

    i.e.,p2

    1

    2

    2

    2

    12

    4

    2

    12

    2

    1

    4

    a v)d(d)d4(d6d

    )d(d4d3dv

    =

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    Fig. 4.42

    Simplified

    hydraulicrepresentation

    of the lower

    part of a

    drillstring

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    General Solution Method

    1. Start at the bottom of the drillstring and

    determine the rate of fluid displacement.

    ( )p

    22

    1t vdd4

    !

    q =

    2. Assume a split of this flow stream with a

    fraction, fa, going to the annulus, and

    (1-fa) going through the inside of the pipe.

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    3. Calculate the resulting total frictional

    pressure loss in the annulus, using the

    established pressure loss calculationprocedures.

    4. Calculate the total frictional pressure lossinside the drill string.

    General Solution Method

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    5. Compare the results from 3 and 4, and if

    they are unequal, repeat the abovesteps with a different split between qaand qp.

    i.e., repeat with different values of fa, until

    the two pressure loss values agreewithin a small margin. The average of

    these two values is the surge pressure.

    General Solution Method

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    NOTE:

    4The flow rate along the annulus need not be

    constant, it varies whenever the cross-sectional area varies.

    4The same holds for the drill string.

    4An appropriate average fluid velocity must be

    determined for each section. This velocity

    is further modified to arrive at aneffective mean velocity.

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    Fig. 4.42

    Simplified

    hydraulicrepresentation

    of the lower

    part of a

    drillstring

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    Burkhardt

    Has suggested using an effective mean

    annular velocity given by:

    Where is the average annular velocity

    based on qa

    Kc is a constant called the mud clingingconstant; it depends on the annular

    geometry. (Not related to Power-law K!)

    v

    pcaae vKvv +=

    av

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    The value of Kp lies between 0.4 and 0.5for most typical flow conditions, and is

    often taken to be 0.45.

    Establishing the onset of turbulence under

    these conditions is not easy.

    The usual procedure is to calculate surge

    or swab pressures for both the laminarand the turbulent flow patterns and then

    to use the larger value.

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    Kc

    Kc

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    Table 4.8. Summary of Swab Pressure

    Calculation for Example 4.35

    Variable

    fa=(qa/qt)1 0.5 0.75 0.70 0.692

    (qp)1, cu ft/s 0.422 0.211 0.251 0.260

    (qp)2, cu ft/s 0.265 0.054 0.093 0.103

    (qp)3, cu ft/s 0.111 -0.101 -0.061 -0.052

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    Table 4.8 Summary of Swab

    Pressure Calculation Inside Pipe

    Variable

    fa=(qa/qt)1 0.5 0.75 0.70 0.692

    pBIT, psi 442 115 160 171pDC, psi 104 33 44 46

    pDP

    , psi 449 273 293 297

    Totalpi, psi 995 421 497 514

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    Table 4.8 Summary of Swab

    Pressure Calculation in Annulus

    Variable

    fa=(qa/q t)1 0.5 0.75 0.70 0.6920.422 0.633 0.594 0.585

    0.012 0.223 0.183 0.174

    104 139 128 126

    335 405 392 389

    Total pa, psi 439 544 520 515

    Total pi, psi 995 421 497 514

    psip

    psip

    cuq

    cuq

    a

    a

    ,

    ,

    ft/s,)(

    ft/s,)(

    dpa

    dca

    2

    1

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    Table 4.8 Summary of Swab Pressure

    Calculation for Example 4.35

    ( )1.000.990.941.39:

    514.5

    "#"#21

    ai+

    fa: 0.5 0.75 0.70 0.692

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    vp

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    VELOCITY

    SURGEPRESSURE

    ACCELERATION

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    Inertial EffectsExample 4.36

    Compute the surge pressure due to

    inertial effects caused by downward 0.5ft/s2 acceleration of 10,000 ft of 10.75 csg.

    with a closed end through a 12.25 borehole

    containing 10 lbm/gal.

    Ref. ADE, pp. 171-172

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    From Equation (4.99)

    psi271"p

    (10,000)10.7512.25

    75))(0.5)(10.0.00162(10"p

    dd

    da0.00162

    dL

    dp

    a

    22

    2

    a

    2

    1

    2

    2

    2

    1pa

    =

    =

    =

    Inertial Effects - Example 4.36

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    END of

    Lesson 15Surge and Swab