15 avril 2013 maison des arts et métiers · with engineering, technologies and project management,...
TRANSCRIPT
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15 avril 2013
Maison des Arts et Métiers
Koniambo
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Contents
1. Technip Today
Video: Technip and our Values
2. Koniambo Projecta) Project Overviewb) Project Sitec) Project Timelined) Specificities of the Project
Video: The Site of Koniamboe) Main Challenges f) Focus on the Construction by Modularization
Video: Overview on the transport and erection of modules for Koniambo project
g) Koniambo Today
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1. TECHNIP
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Technip TodayWith engineering, technologies and project management, on land and at sea, we safely and
successfully deliver the best solutions for our clients in the energy business
Worldwide presence with 36,500 people in 48 countries
Industrial assets on all continents, a fleet of 32 vessels (4 of which under construction)
2012 revenue: €8.2 billion
Energy is at the core of Technip4
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Engineering and fabrication of fixed platforms for shallow waters (TPG 500, Unideck®)
Engineering and fabrication of floating platforms for deep waters (Spar, semi-submersible platforms, FPSO)
Leadership in floatover technology
Floating Liquefied Natural Gas (FLNG)
Construction yard
Design, manufacture and supply of deepwater flexible and rigid pipelines, umbilicals and riser systems
Subsea construction, pipeline installation services and Heavy Lift
Six state-of-the-art flexible pipe and / or umbilical manufacturing plants
Five spoolbases for reeled pipeline assembly as well as four logistic bases
A constantly evolving fleet strategically deployed in the world's major offshore markets
Three Activities, One Technip
Gas treatment and liquefaction (LNG), Gas-to-Liquids (GTL)
Oil refining (refining, hydrogen and sulphur units)
Onshore pipelines
Petrochemicals (ethylene, aromatics, olefins, polymers, fertilizers)
Process technologies (proprietary or through alliances)
Biofuel and renewable energies (including offshore wind)
Non-oil activities (principally in life sciences, metals & mining, construction)
Subsea Offshore Onshore
The best solutions across the value chain
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Technip’s Key Differentiators
Leading integrated company in project management, engineering and construction for the energy industryMore than 50 years of know-how and experience on land and at sea
Deepest subsea developmentsMost advanced offshore infrastructuresLargest onshore infrastructures
Client focusLong-term relationshipsGlobal footprint and local presenceLeading edge technologies, offering the best solutionsAbsolute commitment to safetyThe best talents
Taking it further is what we do
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A Unique Worldwide Footprint
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36,500 People Throughout the World, Growing Close to Clients
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8,500+102%
4,900 +58%
3,900+95%
4,200+62%
2,300+53%
8,400+22%
Dec. 2012
Dec. 2006
750+50%
3,550+97%
Fleet & others
109 Nationalities across 48 countries
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Net Cash Position
10.0%Group
€183 million
€4,048 millionSubsea
14.9%Subsea
€8,204 millionGroup
7.0% Onshore / Offshore
€4,156 millionOnshore / Offshore
2012 Full Year Results
Revenue
Operating Margin1
Net Income
As of December 31, 2012
€540 million
(1) from recurring activities
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Diversified Backlog Across Regions and Markets
Europe / Russia Central Asia
AfricaAsia
Pacific
Americas
Middle East
€14 billion
Backlog by market splitAs of December 2012
Backlog by geography
Deepwater>1,000 meters
Petrochems
Other
Gas / LNG / FLNG
Refining /Heavy Oil
Shallow Water
€14billion
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Group Organization Chart
Chairman and CEO
CorporateRisk Management
Communications
QHSE
Security
CFO General Counsel EVP and COOOnshore/Offshore
EVP and COOSubsea
Director Human Resources
CommitteesEthics & ComplianceSustainable DvlptDisclosure
Region A*
Region B**
North SeaCanada
North America Brazil Middle
EastAsia
Pacific
* Western Europe, Africa, India, Pakistan** Italy, Greece, Eastern Europe/Russia/CIS, South America
Subsea Division
Onshore Product
Lines
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Our Vision and Mission to Take Technip Further
Our vision: “meet the world energy challenge through our projects”If energy were easy, there would be no need for a company like Technip. Today and tomorrow, we work with our clients, wherever they are, to bring energy to the world. We will continue to contribute to their success, through our constant customer focus and our integrated and sustainable project approach. As the industry reference, we will demonstrate the know-how, the commitment and the inspiration to help all of our partners push further to achieve their goals.
This is our vision and above all, it is our passion.
Our mission: Our mission is to deliver safe and successful energy projects across the world for the benefit of our all stakeholders.
We maintain that focus whether faced with the biggest challenges or the smallest details.
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Local Content and Support to Communities
Increasing the local content of our projectsEstablish a long-term presence in the countries where we operateEnergizing local economies through multi-local presence and extensive networks of local suppliersPromote local employement
64% of Technip recruitment in non-OECD countries in 2011
Foster skills transfer
Building close relationships with local communities
Transparent communicationsCultural involvementSupport of local associations and social organizations
Initiatives in favor of local communities in 31 countries in 2011
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Our Values
Our values are operational. They have ensured our success to the present and will take us forward.
We are inspired by themOur industry believes in themOur clients experience themOur brand reflects them
Trusting the team
Doing the right thing
Encouraging a fair return for all
Building the future
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2. Koniambo Project
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Paris
Koné –Nouvelle
Calédonie
~20 000 km
~26hrs
Koniambo: un projet “au bout du monde”
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a. Project Overview
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a. Project Overview
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The Koniambo Massif is located near the North Province capital of Koné in New Caledonia
Koniambo is one of the largest (80 to 100 million tons) and highest grade (2.5% Ni -average: 1 to 1.6%) undeveloped nickel resources in the world
► The project is being developed by Koniambo Nickel SAS, a joint venture between Société Minière du Sud Pacifique SMSP (51%) and Xstrata Nickel (49%)
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b. Project Site
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Project Site
Koniambo Area
The Koniambo area includes the Koné, Voh and Pouemboutvillages (approximately 10,000 inhabitants living in the 3villages, 19 tribes)
Koné: administrative center for the North Province Government
Voh: historically a mining village
Majority of the population living in tribes
Vavouto site on Voh’s land
Pouembout: historically a penal village, mainly dedicated tofarming
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The Vavouto Peninsula
Project Site
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c. Project Timeline
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Project TimelineThe Project development : a long-life effort of 15 years
1988: Matignon Agreement signed
1990: set up of SOFINOR – Absorption of SMSP
1994 : SMSP is looking for industrial partners for development of Mining Business in North Province
1998: Koniambo Ore Body transfer to SMSP & Falconbridge, today Xstrata Nickel, under the Bercy Accord
Initial scoping studies conducted
2001: Selection of NST Process, a more environmental friendly process
2002: Pre-feasibility study completed
2004: Feasibility study completed
2005: Environmental and social impact assessment
Principal operating and construction permits awarded
Commencement of front-end engineering design
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2007: Full release of project implementation
2008: Construction camp, major earthworks and lagoon dredging
2009: Smelter module construction, site infrastructure development
2010 till 2012: Construction of smelter plant, power plant, overhead conveyor, and utilies
2012/13: Project commissioning and start-up
2013/14: Full production commences
Project Timeline
Pioneer Camp
January 2008
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Site Preparation
The Camp
Project Timeline
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d. Specificities of the Project
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The Process
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Greenfield pyrometallurgical facility with a 60,000 t/yr ferronickel smelter for the extraction of Nickel from saprolitic ore mined from the Koniambo Massif
PROCESS : Pyrometallurgy
Pyrometallurgy uses high temperatures to transform metals and their ores. Thesetransformations may produce pure metals, or intermediate minerals or alloys,suitable as feed for other refining or commercial applications.
Plant Nickel production : 60,000 t/year
FeNi grade :35%
FeNi production : 176,000 t/year
Ore to Metallurgical Plant : 2.5 Mt/year (dry)
5% of the annual worldwide Nickel production
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General Flowsheet
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Facilities
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Open Pit Mine & Ore Preparation Facility
Mine access road & overland conveyor (12 km length)
Metallurgical Plant – 3mtpa ore feed, producing 176,000 tpa ferronickel product(60,000 tpa contained Ni) with electrical arc furnace
Power Plant – 350 MW (2 x 135MW coal-fired boilers & 2 x 40MW diesel-firedcombustion turbines)
Deep-sea Port Facility – 4.5km access channel & 190m wharf structure to receive50,000 DWT vessels
Coal handling facility
Desalination Plant for process & potable water supply
Supporting infrastructure (storage, roads, power & water distribution, offices, …)
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Overall plot plan
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3D model : Metallurgical Plant & Power Plant
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3D model – Metallurgical Plant
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3 D overviews
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The Main Challenges
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Mobilise a team of more than 100 persons in charge of the protection of the environment and retreatment of waste.
Protection of The Lagon: control of the quality of all waste waters including raining water
Treatment of all waste, especially the ones from Camps facilities in order to produce “compost”
Development of a re-vegetalisation program in the mining area and around the Lagon in collaboration with the Client.
The Environmental Preservation in the heart of Koniambo Project
Lagon de Koniambo
Coeur de Voh
Challenge 1: Built such large industrial plant whilst preserving the exceptional nature
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Koniambo Project and the “Rééquilibrage”
The “Rééquilibrage Nord - Sud” aims at better sharingresponsibilities between the different ethnic groups (especially Kanak)in terms of job opportunities, education, wealth, culture, …
The Koniambo project is very largely considered as the principal meanfor implementing the “Rééquilibrage” of the North Province and itsinhabitants
This goal will be achieved by:
Providing job and business opportunities
Developing the region
Enabling the North Province to have its own economicdevelopment mean
Challenge 2: develop such large project in collaboration with the locals communities
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Local Community’s perception
Very strong support and identification with Koniambo Project by the Northern Province Population
Strong expectations for economic spin off
Job & training opportunities
Local company creation
Koniambo Project is seen as the vehicle for economic independence for Kanak population
Support is conditional on execution excellence relative to the environment & sustainable development
Challenge 2: develop such large project in collaboration with the locals communities
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Challenge 2: develop such large project in collaboration with the locals communities
A closed and regular relationships with the “chefs de tribu” of the Koniamnbo Area
Respect the habits and cultur of the local communities
More than 90 local persons has been employed directly by Technip Nouvelle Caledonie to supervise the construction activities
More than 2500 local people have been working on site at the peak as part of Construction contractors.
With our Client:
Koniambo, a project developped with the local communities
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Challenge 3: Built such large industrial plant in a remote area
Lack of manpower available locally
Lack of resources available locally
Strong restriction for importation of resources from abroad due to French and local Law
25 Modules of 500 to 3000 Tons32 000 Tons Erection with a liftTop of the modularized structure at 126m from ground level
The first time in mining industry
ModularizationTransport des modules
Unité pyrométallurgique
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The Modularization
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Main Construction Figures
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Earthworks : 7,000,000 cumDredging : 9,000,000 cumReinforced Concrete : 75,000 cumEquipment (1,500 items) : 100,000 tonsStructural Steel : 39,000 tonsCables: 3000 Km
Site Construction man-hours : 18,000,000EPCM man-hours (engineering & supervision): 8,000,000
Overall investment : more than 5 billions US$
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Modularization
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Our main construction concerns:
Shortage of construction manpowerresources associated with the “French” &“local” rules for immigration
Shortage of construction means
3 to 4-years period for construction
The solution: The Modularization
Limitation of the construction staff on site andpre-fabrication out of New Caledonia
Fabrication of large module in South-Asianyard & transportation to New Caledonia
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Modularization – Smelter Building
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Modularization –Smelter Building
3M107-module
3M104-Module
3M106-module
3M105-Module
3M101- Module3M102 - module
3M103-Module
Met Plant Smelter BuildingModularization
Qty of Modules : 25Weight range : 500 to 3,000 tons
Met Plant: approx. 32,000 tons Steel : 23,000 tonsEqpt: 6,500 tons Piping: 650 tons
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Modularization – Pictures
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Koniambo - Today
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KONIAMBO - Line 1 completed
• Around 18 millions manhours done on site
• “First wet ore from Mining to Plant “ done
on 28 April 2012
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KONIAMBO – 1st start up of line 1
“First Ore” in line 1 done on April 5th, 2013
• “First production done on April 10th, 2013
First Furnace Metal Bath
First Product
First Product First Slag
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KONIAMBO – Completion of construction of line 2
In parallel of start up of line 1, we are completing the construction of line 2
(73% of progress) with 4500 persons still mobilised on site today
“First Ore” in line 2 targeted by end of 2013.
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www.technip.com53
Merci