140325 mec katalog 2014 - shipserv.com · mec container safety systems is a technique specialized...
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CONTAINER SAFETY SYSTEMS GMBH
MEC CATALOGUEMEC Container Safety Systems GmbH
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
MEC Container Safety Systems is a technique specialized German engineering company with more than 25 years experience in lashing equipment.
Our range of services and deliveries comprises the elaboration of opti - mized stowage systems in close cooperation with Shipyards and Shipown - ers, taking into consideration the practical requirements to the vessel. The development and production of fixed and loose fittings for container ships, PCTC’s and RoRo carriers is approved by all major classification societies as DNV GL, LRoS and ABS. Our production facility is a 100 % owned subsidiary with technical know-how and quality control according to German standards.In our head-office in Hamburg, all design projects like cellguide systems, lashing bridges, container stanchions and working platforms are elabo rated by well experienced shipbuilding engineers.
In order to render best service on shortest notice to our customers, we main-tain agencies/representations in all big ports worldwide as well as stock in e. g. Hamburg, Shanghai and Singapore.
Yours faithfully
Matthias HorstmannCEO
MEC Container Safety Systems GmbHIntroduction
First class qualityMEC stands for competence and reliability in combination with flexibility and first class service/quality. This philosophy is justified by high standard technique as well as class approved systems and fittings.
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
LOOSE FITTINGS DECK AND HOLD
OverviewSemi Automatic TwistlockAutomatic MidlockFlat Rack / Lashing BinTwistlockBottom TwistlockTurnbuckleLashing RodSelf Hanging StackerStacking ConeBridgefittingSpacerTension / Pressure ElementActuator Pole
7 – 11 12 – 13
1415
16 – 1718
19 – 2021 – 23
242526272829
31 – 3334 353637
38 – 40414243
4849 – 50
5152
65 666768
45 4647
616263
53 – 5657 – 59
LOOSE FITTINGS PCTC / RORO
Overview Lashing Chain / Spanner Quick Lash Trailer Horse
TECHNICAL INFORMATION
External Lashing Container Dimensions Transversal Distances Code of Container Position
FIXED FITTINGS DECK AND HOLD
OverviewRaised ISO SocketElongated Hole SocketLifting SocketLashing PlateD-RingDovetail SocketFlush ISO SocketGuide Fitting / Welding Cone
FIXED FITTINGS PCTC / RORO
OverviewCloverleaf SocketLashing Pot / Crinkle Bar
LIFTING DEVICES
SpreaderLifting BeamsLifting Adapter
DESIGN AND CONSULTING
Design and ConsultingManual
CONTENT
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
LOOSE FITTINGS
Type Name Description BL(KN)Tension Sheer
B.6.11-S-SK Semi Automatic Twistlock 500 420
B6.11-S-LC Semi Automatic Twistlock 500 420
B6.11-SLS-SK Semi Automatic Twistlock Large Seat 500 420
B6.11-L Semi Automatic Twistlock Lifting 500 420
1-03-66 Automatic Midlock 500 420
B5.1-4 Automatic Midlock 500 420
B14.1-20 20‘ Flat Rack
B14.1-40 40‘ Flat Rack
B14.1-1-09 Lashing Bin
B6.26 Large Seat Twistlock 500 420
B6.28 Large Seat Twistlock 500 420
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
LOOSE FITTINGS
Type Name Description BL(KN)Tension Sheer
B2.35 Lashing Rod Swivel Head / Knob Bar 500
B2.25 Lashing Rod Eye-Swivel Head / Knob Bar 500
B2.27 Lashing Rod for External Lashing 500
B2.37 Vertical Lashing Rod 500
B2.24 Lashing Rod Swivel Head / Eye 500
B2.9-3-600 Extension Rod Knob-Pocket 500
B2.9-310 Extension Rod Knob-Pocket 500
B2.8-310 Extension Rod Hook / Eye 500
B4.2-17 Self Hanging Stacker Flangeless 420
B4.2-18 Self Hanging Stacker with 13mm Flange 420
B4.2-18-28 Self Hanging Stacker with 28mm Flange 420
LOOSE FITTINGS
Type Name Description BL(KN)Tension Sheer
B6.12B6.12-R
Standard Twistlock 500 420
B6.12-CG-LB6.12-CG-R
Cell Guide Twistlock 500 420
B.6.4-55 Bottom Twistlock Dovetail Transversal 500 420
B6.5-55 Bottom Twistlock Dovetail Longitudinal 500 420
B6.5-55-LL Bottom Twistlock Line Load Dovetail Longitudinal 500 420
B1.20-1070/1500 Turnbuckle Standard 500
B1.21-1070/1500 Turnbuckle With Sliding Nut and Deflection Reducer
500
B1.6-1 Turnbuckle Jaw-Hook 500
B1.29 Turnbuckle Open Type Jaw-Hook 500
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
Type Name DescriptionTension Sheer
B4.1-4 Stacking Cone Single Bottom
420
B4.2-4-CS Stacking Cone Single 420
B4.3-2 Stacking Cone Single 28mm Flange
420
B7.10 Bridgefitting Tension / Pressure 420
B7.1 Bridgefitting Tension 100
B7.6 Wrench
B5.9-H Spacer Cone / Cone
B5.10-H Spacer Cone / Hole
B5.11-H Spacer Hole / Hole
B10.15 Tension / Pressure Element Adjustable
B10.25 Tension / Pressure ElementAdjustable Top
LOOSE FITTINGS
Type Name Description BL(KN)Tension Sheer
A6.8-A Actuator Pole for Semi AutomaticTwistlock
A6.8-0 Actuator Pole for Semi AutomaticTwistlock
B1.13-3 Turnbuckle Spanner
B1.13-1-1 Emergency Tool
LOOSE FITTINGS
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B6.11-S-SKSemi Automatic Twistlock
B6.11-S-LCSemi Automatic Twistlock
B6.11-SLS-SKSemi Automatic TwistlockLarge Seat
B6.11-LSemi Automatic Twistlock Lifting
SEMI AUTOMATIC TWISTLOCK – OSHA CONFORM SEMI AUTOMATIC TWISTLOCK – OSHA CONFORM
12 13
1-03-66Automatic Midlock
B5.1-4Automatic Midlock
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
AUTOMATIC MIDLOCK
B14.1-2020‘ Flat Rack
B14.1-4040‘ Flat Rack
B14.1-1-09Lashing BinHot Dip Galvanized
Other Dimensions on request.
FLATRACK AND LASHING BIN
12188
6058
2432
2432
1282
1282
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B6.26Large Seat Twistlock
B6.28Large Seat TwistlockHeavy Duty
LARGE SEAT TWISTLOCK
B6.12Standard TwistlockL/H Closed
B6.12-RStandard TwistlockR/H Closed
B6.12-CG-LCell Guide TwistlockL/H Closed
B6.12-CG-RCell Guide TwistlockR/H Closed
STANDARD TWISTLOCK
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
TURNBUCKLE
B.6.4-55Dovetail Transversal
B6.5-55Dovetail Longitudinal
B6.5-55-LLLine Load Dovetail Logitudinal
BOTTOM TWISTLOCK
B1.20-1070/1500Standard
B1.21-1070/1500With Sliding Nut and Deflection Reducer
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B1.6-1Jaw-Hook
B1.29Open typeJaw-Hook
TURNBUCKLE
B2.35Lashing Rod Swivel Head / Knob Bar
B2.25Lashing RodEye-Swivel Head / Knob Bar
LASHING ROD
B2.27Lashing RodFor External Lashing
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B2.37Vertical Lashing Rod
B2.24Lashing RodSwivel Head / Eye
LASHING ROD
B2.9-3-600Extension Rod Knob-Pocket
B2.9-LExtension Rod Knob-Pocket
EXTENSION ROD
B2.8-LExtension Rod Hook / Eye
22 23
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B4.2-17Flangeless
B4.2-18With 13mm Flange
B4.2-18-28With 28mm Flange
SELF HANGING STACKER
B4.1-4Single Bottom
B4.2-4-CSSingle
STACKING CONE
B4.3-2Single with 28mm Flange
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B7.10Bridgefitting Tension / Pressure
B7.1Bridgefitting Tension
B7.6Wrench
BRIDGE FITTING
B5.9-HCone / Cone
B5.11-HHole / Hole
SPACER
B5.10-HCone / Hole
When ordering, specify the dimension H
When ordering, specify the dimension H
When ordering, specify the dimension H
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B10.15Tension / Pressure ElementAdjustable
B10.25Tension / Pressure ElementAdjustable Top
TENSION / PRESSURE ELEMENT ADJUSTABLE ACTUATOR POLE AND TOOLS
A6.8-AActuator Pole for Semi Automatic Twistlock
B1.13-1-1Emergency Tool
A6.8-0Actuator Pole for Standard Twistlock
B1.13-3Turnbuckle Spanner
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
Type Name Description BL(KN)Tension Sheer
Rais
ed
ISO
- Soc
ket
A4.1-H-HI Single 500 420
A4.2-CC-H-HI Double Transversal 500 420
A4.3-279-H-H Double Longitudinal 500 420
Slid
ing
Elon
gate
d H
ole
Sock
et
A5.1 –L-H-HI Single Elongated Hole 500 420
A5.2-CC-L-H-HI Double Transversal Elongated Hole 500 420
Lift
ing
Sock
et
A7.5-28-110-CS Single 500 420
A7.2 –RH/LH With Crawfoot 500 420
Lash
ing
Plat
e
A18.1 Single 500
A18.1-2-S Single with stopper 500
A18.2-110 Double 500
FIXED FITTINGS
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
Type Name Description BL(KN)Tension Sheer
Dov
etai
l So
cket
A6.3 -1-G-55-279 Double 55° Longitudinal 400 420
Flus
h IS
O -
Sock
et
A1.1-H Single 500 420
A1.2-CC-H Double transversal 500 420
A1.3-H Double longitudinal 500 420
A1.4-CC-H Quadruple 500 420
Gui
de F
ittin
gs
A9.1-L Tank Top Between Cont. 420
A9.2-L Tank Step Bulkhead 420
A9.3-L Bulkhead Tank Top
420
Wel
ding
Co
ne
A10.5-H 420
Type Name Description BL(KN)Tension Sheer
D-R
ing
A14.1-15 For PCTC Carrier 150
A14.2-1 Single 360
A14.6-1 Single 500
A14.8-1 Double 40
A14.3 Double 360
A16.1-1 Single Turnfoot 500
A16.8 Single Dovetail 360
Flus
h D
-Rin
g
A15.2-36/(50) Single 360/500
A15.5-36/(50) Double 360/500
Dov
etai
l Soc
ket
A6.1 -G-55-3 Single 55° 400 420
A6.3 -G-55-CC Double 55° Transversal 400 420
FIXED FITTINGS FIXED FITTINGS
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
RAISED ISO-SOCKETS
A4.1-H-HISingle
A4.2-CC-H-HIDouble Transversal
A4.3-279-H-HIDouble Longitudinal
When ordering, specify the dimension H
When ordering, specify the dimensions CC & H
When ordering, specify the dimension H
A5.1 –L-H-HISingle Sliding Elongated Hole
A5.2-CC-L-H-HISliding / Fixed Elongated Hole
ELONGATED HOLE SOCKET
When ordering, specify the dimensions L , CC & H
When ordering, specify the dimensions L & H
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
A7.5-28-110-CSSingle Lifting
A7.2 –RH/LHWith Crawfoot
When ordering, specify the dimensions L & H
LIFTING SOCKET LASHING PLATE
A18.1Lashing PlateSingle
A18.1-2-SLashing PlateSingle with Stopper
A18.2-110Lashing Plate Double
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
FIXED AND REMOVABLE D-RINGS
A14.1-15For PCTC CarrierBL 15 to
A14.2-1D-Ring SingleBL 36 to
A14.6-1D-Ring SingleBL 50 to
FIXED AND REMOVABLE D-RINGS
A14.8-1Car D-Ring DoubleBL 4 to
A14.3D-Ring DoubleBL 36 to
A16.1-1D-Ring Single TurnfootBL 36/50 to
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
FIXED AND REMOVABLE D-RINGS
A16.8D-Ring Single DovetailBL 36/50 to
A15.2Single FlushBL 36/50 to
A15.5Double FlushBL 36/50 to
DOVETAIL SOCKET
A6.1 -G-55-3Single 55°
A6.3 -G-55-CCDouble 55° Transversal
A6.3 -1-G-55-279Double 55°Longitudinal
When ordering, specify the dimension CC
40 41
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
FLUSH ISO SOCKET
A1.1-HSingle
A1.2-CC-HDouble Transversal
A1.3-HDouble Longitudinal
When ordering, specify the dimension H
When ordering, specify the dimension CC and H
When ordering, specify the dimension H
A1.4-CC-HQuadruple
GUIDE FITTINGS AND WELDING CONE
A9.1-LTank TopBetween Container
A9.2-LTank StepBulkhead
A9.3-LBulkhead Tank Top
Configuration
Dimensions on request
Dimensions on request
A10.5-H
A9.1-L A9.2-L A9.3-L A10.5-H
When ordering, specify the dimension CC and H
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
RORO / PCTC FIXED LASHING EQUIPEMENT
Type Name Description BL(KN)Tension Sheer
Sock
et
A11.4-2-CS Flush Cloverleaf 350
A12.1-24-CS Raised Cloverleaf 250
A12.2-15-CS Raised Cloverleaf Half 250
Lash
ing
Pot
A11.224-2 Single Flush 360
A11.224-3 Double Flush 360
A-CRIN-B-1 Crinkle Bar 60
A12.1-11 Baby Elephant Foot 100
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
PCTC FIXED LASHING EQUIPEMENT
A11.4-2-CSFlush Cloverleaf Socket
A12.1-24-CSRaised Cloverleaf Socket
A12.2-15-CSRaised Cloverleaf Socket Half
PCTC FIXED LASHING EQUIPEMENT
A11.224-2Lashing PotSingle Flush
A11.224-3Lashing Pot Double Flush
A-CRIN-B-1Crinkle Bar
A12.1-11Baby Elephant Foot
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
Type Name Description BL(KN)Tension Sheer
B2.52 Lashing ChainHook-Hook
200
B2.53 Lashing ChainHook-Elephantfoot
200
B2.54 Lashing ChainHook
200
B2.48 Chain Spanner 200
B2.47 Extension Lever 200
B2.45-20 Quick Lash Hook 200
B2.45-20-EF Quick Lash Elephant Foot 200
B11.2-4 Trailer Horse
B11.2-1600-1 Trailer HorseHeavy Duty
PCTC-LOOSE FITTINGS PCTC LOOSE LASHING EQUIPEMENT
B2.52Lashing ChainHook-Hook
B2.53Lashing ChainHook-Elephant Foot
B2.54Lashing ChainHook
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B2.45-20-EFQuick Lash Elephant Foot
PCTC LOOSE LASHING EQUIPEMENT
B2.48Chain Spanner
B2.47Extension Lever
PCTC LOOSE LASHING EQUIPEMENT
B2.45-20Quick Lash Hook
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
B11.2-4Trailer Horse
B11.2-1600-1Trailer Horse Heavy Duty
PCTC LOOSE LASHING EQUIPEMENT DESIGN AND CONSULTING
Lashing Bridge
Stanchion for 40‘ Container
Stanchion for 20‘ Container
Pressure Rail
Cell Guides
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
Cell Guides on DeckOptimized stowage arrangements for highest possible stack loads and best possible weight distribution. Special attention to outermost stacks due to additional wind forces.
PlatformsSafety at work in combination with as fast as possible working procedures are relevant for the commercial success of a container ship. Working platforms at level of hatch cover with direct access to the stanchions is an optimal solution, preferably on both sides of the ship.
DESIGN AND CONSULTING
Container Cell Guides HoldsFixed and removable cell guide as per individual requirements. Levelling of tank steps. Strong and reliable design by minimizing the weight of the cell guides.
DESIGN AND CONSULTING
Lashing BridgesGreater flexibility in weights, better handling of lashings and easier access to reefer containers. Different levels of lashing bridges depending on size of ship.
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
DESIGN AND CONSULTING
Container StanchionsWeight optimized Container Stanchions.
MANUAL
Container Lashing ManualThe Container Lashing Manual is a lashing plan which has to be approved by the relevant classification society and must be kept on board.
Blind FramesContainer blind frames or trestles offer high flexibility to ship owners to stow containers even on places that are not especially fitted for carriage of those. Container capacity is increased without extremely high investment, space without use is reduced as much as possible. Installation can be fixed or removable.
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
MANUAL
Following information is part of the CSM:• securing equipment• material lists of fixed & loose lashing equipment• information about different components• safe working load• proof load, breaking load• material information• name of maker• maintenance instruction and handling information of lashing equipment• copy of the approved container lashing manual• acceleration factors of different example calculations• and further annexes
OFFSET PLAN
Deck and HoldOffset plans are indicating the exact position of sockets, single and double lashing plates on weather deck and guide fittings and welding cones in hold. When receiving an order for fixed lashing equipment, MEC always prepares offset drawings if not otherwise specified. Offset drawing do not need to be approved by classification societies.
Cargo Securing ManualThe Cargo Securing Manual (CSM) complies with the International Maritime Organization (IMO). The CSM is generally approved by classification societies on behalf of the flag state of the vessels.
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
LIFTING DEVICES
20 FT / B13.20-36SEMI-AUTOMATIC SPREADER 20‘
40 FT / B13.40-36SEMI-AUTOMATIC SPREADER 40‘
LIFTING BEAM / LIFTING EQUIPMENT
6160
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
LIFTING DEVICES
Liftin BeamsMEC lifting devices are designed by our in-house team of expert engineers using up to date 3-D technology and FE Programs. The lifting equipment will be developed according to our customer’s requirements and specifica-tions. All our components are optimized with respect to stability, safety, handling and weight.
LIFTING DEVICES
B12-170.20Lifting Adapter for 20 FT Position R/L
B12-250.40Lifting Adapter for 40 FT Position R/L
B3.10Lifting Hook
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
EXTERNAL LASHING
External LashingThe external lashing system allows to load higher stack weights and better weight distribution. Our new developed swivel for external lashing allows easy and fast handling with a double cross lashing. Please ask for more details.
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CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
CONTAINER DIMENSION
TolerancesWidth: +0/ -5 mm for all containersHeight: +0/ -5 mm for all containersLength: +0/ -10 mm for 53‘ – 30’ containers +0/ -6 mm for 24 V’ – 20’containers
NoteThe dimmension of the non-ISO-Standarized container sizes are preliminary. Comon distance trans, centre/centre 2259 mm
2259
2438 2438
2500
2500
2600
86 186
124
2438 2438
2500
2500
2600
25
25
265
76
279A B
2259 2259 365 2259
TRANSVERSAL DISTANCES
Width of Containers 0 2438mm According to ISO 668 (1995)
40‘ Ccontainer
20‘ Ccontainer 20‘ Ccontainer
Container Spaces Container DistancesA B centre to centre[mm] [mm]25 20338 21680 258186 365The figures shown are the most common ones but others are possible as well
Width of Container Container Distancescentre to centre
[mm] [mm]2500 2652600 356
Transversal Distances of Euro-Containers
6766
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
CODE OF CONTAINER POSITION
It shall be started with tier 82 at each deck level (Forecastle/poopdeck)
NOTES
6968
CONTAINER SAFETY SYSTEMS GMBH CONTAINER SAFETY SYSTEMS GMBH
NOTES NOTES
70 71
Get in touchOur offices in Hamburg and Shanghai guarantee a first-class after sales service by a well experienced team. All your inquiries will be answered on short notice, technical support is part of our service. Do not hesitate to contact us!
I S O 9 0 0 1GLGL Systems Certification
Contact Info HamburgMEC Container Safety Systems GmbHKühnehöfe 1D-22761 HamburgGermany T: + 49 40 75 60 26 0 F: + 49 40 75 60 26 50 [email protected]
Contact Info ShanghaiMEC Lashing Systems Manufacturing Co. Ltd. No.1928, Baoqian Road Jiading, ShanghaiT: + 86 21 3952 7328 F: + 86 21 3952 7326 [email protected]