14 august 2019 - metair
TRANSCRIPT
HUMAN RESOURCES
Paul Vermaak
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BOARD OF DIRECTORS
MANAGING DIRECTORSelvin KonarDIRECTOR
Sjoerd Douwenga
CHAIRMANTheo Loock
MARKETING & SALES
Nigel Oxenham
SUPPLYCHAIN
Paul Kenny
AFTERMARKETOES
Fregust Ziemkendorf
MANUFACTURING PLANT 2
Gerald Naidoo
MANUFACTURING PLANT 1
Anand Naidoo
COMMERCIALLIAISON (DENSO)Nobutaka Toda
MANUFACTURING OPERATIONS *
Jéan Esterhuizen
* Non Executive Director
FINANCE & IT
Priya Govind
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VISION AND SPIRIT
To be the leading manufacturer of high quality
automotive components in Southern Africa.
VISION
SPIRITDrivers
▪ Culture of continuous improvement and learning
▪ Cost down culture
▪ Finding localisation solutions in a low volume
environment
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CREATING OUR FUTURE - DRIVERS
IMPROVED
COMPETITIVENESSBUSINESS
SUSTAINABILITY
CREATING
WEALTH FOR ALL
STAKEHOLDERS
CategoryRequired
Points
Contribution
Level
Level 1 ≥100 135%
Level 2 ≥95 125%
Level 3 ≥90 110%
Level 4 ≥80 100%
Level 5 ≥75 80%
Level 6 ≥70 60%
Level 7 ≥55 50%
Level 8 ≥40 10%
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B-BBEE
Pre
ferr
ed
Dis
co
un
ted
BBBEE 3LEVEL
OEM
Expectation
Focus Areas :• Management Control
• Preferential Procurement from Black Owned Businesses
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SUPPLIERS
DOMESTIC
Gauteng
12
KwaZulu-Natal
67
Eastern Cape
6
Western Cape
1
OE
61
P&A
25TOTAL
86
INTERNATIONAL
North & South
America
3
Europe
37
Far East
48
Japan
4
OE
48
P&A
41TOTAL
93
Airfreight
11Sea Freight
82
DSSA
4
Middle East
1
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PRODUCTS
Compressor
Fan Shrouds
Radiator
Air Cleaner
Condenser
Charge Air Cooler
Aircon Lines
Reserve Tanks
Washer & Pump Motor & Linkages Arm & Blades
Module Carriers
Heater
Evaporator
HVAC
Pollen Filters
Engine ECULicensors
Customers
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PRODUCTS
Compressor
Fan Shrouds
Radiator
Air Cleaner
Condenser
Charge Air Cooler
Aircon Lines
Reserve Tanks
Washer & Pump Motor & Linkages Arm & Blades
Heater
Evaporator
HVAC
Pollen Filters
Engine ECULicensors
Customers
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PRODUCTS
Customer
CondenserCharge Air Cooler
Aircon Lines
Condenser
Module Carriers
Licensor
Customer
Customer
Radiator
Condenser
Aircon Lines
RadiatorCondenser
Charge Air Cooler
Licensor
Customer
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PLANTS
AssemblyLogisticsHeat
Exchangers
PLANT 1
Aftermarket
OES
Fluid
Exchangers
Heat
Exchangers
PLANT 2
Plants are situated 2 Km’s apart with ±42 000m2 in Manufacturing & Distribution
You are here
AssemblyHeat
Exchangers
Fluid
Exchangers
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PLANT 1 PROCESSES - HEATEX
Tube Manufacture1 Moulding2 Core Building3
Flux and Braze4 Evaporator Coating5 Leak Testing & Final Assy6
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PLANT 1 PROCESSES - ASSEMBLY
Moulding 1 Welding2 HVAC Assembly3
Air Cleaner Assembly4 Wiper Motor Assembly5 Quality Inspection6
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PLANT 2 PROCESSES – D-TECH
HVAC Assembly3Moulding 2Tube Manufacture1 Pressing3
Core Building4 Flux & Braze5 Leak Testing & Final Assy6
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PLANT 2 PROCESSES – FLUIDEX
Cutting 2Tube Decoiler Scribe & Pull1
Brazing5Bending4 Final Assembly6
End Forming3
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INTEGRATED PRODUCTIVITY MEASUREMENT
Daily Communication
and Information Sharing
Information Collection and MeasurementReview and Counter Measure
Performance
Consolidation
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PRODUCT VALIDATION TESTING
EVALUATION
► Smiths can
comprehensively test
products using our facilities
developed for automotive
testing.
► Our extensive testing
facilities allow us to
evaluate the performance
of the products thoroughly.
► We meet the high
standards associated with
the automotive sector.
HEAT LOAD TEST FACILITY
► Wind speed 0 -120km/hour
► Ambient temp up to 60°C
► Humidity up to 90% RH
TESTS WE CONDUCT INCLUDE:
► High temperature test
► Cold temperature test
► Rain test
► Heat Load test
► Thermal Shock
► Durability
► Hot room/rolling road test facility
► Vibration testing with climatic
chamber
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AWARDS AND ACKNOWLEDGEMENTS
Transformation Award (First Recipient)Presidents Award
20182018
Transformation Award 2018
Localisation Award 2018
Conversion and Accessories 2009, 2018 (Superior)
Value Analysis / Cost Management 2009, 2011 - 2018
Parts and Accessories 2008, 2017, 2018
Stable Production 2017
Stable Supply 2016, 2017
Quality Management 2014, 2015
Hilux Project Management & Localisation 2015
Invitation to represent South African Suppliers at Toyota Global Supplier Awards
2008, 2009, 2017
Q1 - Preferred Quality Status 2008
Supplier Quality Excellence Award 2008, 2009, 2017
Supplier of the Year Finalist 2012, 2013
Certificate of Accomplishment and Dedication to Quality
2011
For selfless commitment to the Motor Industry 2008 - 2018
Global Contribution Award 2010, 2015 - 2018
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CERTIFICATIONS
Certification Description Focus
IATF 16949 : 2016New Automotive Quality Management
System StandardCustomer requirement driven
ISO 9001 : 2015 Quality Management System Standard Aftermarket
ISO 14001 : 2015 Environmental Management System
Standard
Environmental impact of business
activity
ISO 50001 : 2011 Energy Management System Standard Conservation of Energy resources
BS OHSAS 18001 : 2007 *Health & Safety Management System
StandardOccupational Health & Safety
* Transition to ISO 45001 : 2018
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SAFETY AND SECURITY
High visibility vests & Eye Protection: Mandatory use in all areas of the plant.
Personal Protection: Other protection will be
provide where necessary.
Visitor Movement: Visitors to be escorted at all
times. Always walk in the designated walkways. Always cross at pedestrian crossings. STOP… LOOK LEFT & RIGHT..
Moving vehicles: Always be on the lookout for
moving forklifts.
Machinery / Equipment: Remain at a safe
distance from and do not touch any machinery / equipment.
Evacuation Procedure: A 2 minute continuous
siren signifies immediate evacuation. Your host will accompany you to Emergency Assembly Point.
Health: An Occupational Health Nurse on site
provides medical care.
Facilities: Eating, drinking and smoking are strictly
prohibited in the manufacturing area.
Firearms: No firearms are permitted on the premises.
Photographs: No photographs may be taken inside
the Plant without prior authorisation.
Drugs and Alcohol: Drugs and alcohol and
persons under the influence of drugs and alcohol are not permitted in the plant.
Environment Waste Products: Place all dirt into
bins specifically labelled for this purpose.
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PLANT TOUR
• 4 Groups (Colour Coded)
• Group colour at the back of your lanyard
• Team Chaperones • Nonto Mbuyazi
• Ilse Murray
• Andre Patrick
• Ryan Lipke
• Each group will start at a different location
• Both Plants will be covered
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THANK YOU
• Metair Directors & Management Team
• Metair Managing Directors and Associates
• Speakers
• All guests
• Smiths Management Team & Associates
• Events Co-Ordinator
• Service Providers