35 mm 45 mm

35 mm

Specifications are subject to change without notice. For more information, please visit www.3tcycling.com or contact us at info@3tcycling.com

USER MANUALAEROBAR VOLA + REVO

DIFFICULTY LEVEL LOW MEDIUM HIGH

Basic mechanical skills requiredGood mechanical skills requiredExpert/qualified mechanic required

Fig. 03Fig. 02

Fig. 01

Fig. 06 Fig. 07

Fig. 08 Fig. 09

Fig. 17

Fig. 16

Fig. 15

Fig. 14

Fig. 13

Fig. 12

Fig. 10

Fig. 11Fig. 05Fig. 04

CONFIGURATIONS

CONFIGURATION #03DOWN/NARROW EXTENSIONS

CONFIGURATION #01UP/NARROW EXTENSIONS

CONFIGURATION #04DOWN/WIDE EXTENSIONS

CONFIGURATION #02UP/WIDE EXTENSIONS

14

13

4

56

1

9

17

2

7

8

11

18

16

1516

12

15

10

10

19

3

4

56

1

92

7

810

3

4

1

92

7

810

3

BasebarExtension Clamp Left

Riser* 20 mm

DescriptionNo. 1 2

5

Extension Clamp Right

Max. Torque Qty. 1 1

2

3 1Clamp Mount Bolt- M5 x 35 mm- M5 x 45 mm

- M5 x 55 mm- M5 x 65 mm

4 4 5 Nm

Bridge7 1 8 1 Extender Left

16 Extension Clamp Bolt- M5 x 10 mm 5 Nm

5 Nm

2

Arm Pad Velcro Left 1 1 Arm Pad Left

13

Arm Pad Velcro Right 1 1 Arm Pad Right

14

15 2 Expander

17 1 “S” Bend Extension Left18 1 “S” Bend Extension Right19 2 Extension End Plug

Riser* 10 mm 6 2

Arm Pad Cradle Mounting Bolt- M5 x 12 mm

10 8

Extender Right 9 1

11 1 Arm Pad Cradle LeftArm Pad Cradle Right 12 1

Bill of materials. (Fig.01)

CONFIGURATION #03 & #04 DOWN EXTENSIONS

CONFIGURATION #01 & #02 UP EXTENSIONS

AEROBAR ASSEMBLY1

FIX EXTENSION CLAMPS TO BASEBAR 2 3 1

Fit and hand tighten the proper clamp mount bolts one to two turns, then gradually and alternately tighten the bolts using a calibrated torque wrench until all bolts reach the required torque.

CAUTIONMaximum torque: 5 Nm

B

A B

A B

Center the basebar on the stem using the grip paint boundaries. (Fig.06)

Tighten alternatelly pair and pair . (Fig.07)

Bolts on each pair need to be tighten together alternating equal torque increments.

Use isopropyl alcohol to clean stem and base bare surfaces. Do not use lubricants at all.

Always use friction enhancer on clamping surfaces.

Check bolt torque regularly.

CAUTIONTightening torque is depending on stem style and model. Please follow the recommended torque of the stem.

WARNINGIf bolts are torqued to “max” and bar continues to rotate in stem, despite using the friction enhancer your handle bar can slip while riding which could lead to a loss of control of the bike resulting in seriouse injury and/or death. Do not ride. Contact 3T.

= =

1A FIX BASEBAR TO STEM

List of Tools: Friction enhancer Isopropyl alcohol

Cable and housing cutter T25 Torx wrench

In order to get the maximum out of your aerobar on your bicycle and enjoy your ride the most, we highly recommend to have the aerobar installed on your bicycle by a qualified bicycle mechanic.

PRODUCT SERVICE LIFE, RIDE WEIGHT LIMIT AND INTENDED USE

All bicycle components have a finite useful service life. This is determined by a combination of many factors including: • typical load• correct installation• materials and technologies• product design• rider weight and power• care and maintenance• type of usage• impact damage These factors all affect wear. Additionally, components are subject to a less-known form of wear known as 'material fatigue'. This is the progressive separation of the molecular structure, a 'micro-fracture' that eventually grows large enough to cause failure. To minimize your riding risk, 3T recommends you check your bicycle regularly for signs of wear. Have a qualified mechanic regularly inspect all parts of the bicycle for corrosion, wear, cracks, deformation, surface damage, and any sign of fatigue. Spotting early signs of fatigue requires visual enhancers like penetrating fluids. Any component that is worn out, has lost its structural integrity, or shows any sign of fatigue or damage must be replaced immediately, to reduce the possibility of an accident that could cause serious injury. WEIGHT LIMIT. A heavier rider and/or an aggressive riding style, increase the stress on the parts, reducing service life. 3T parts are suitable for riders below 110 kg/240 lb. INTENDED USE. This product is designed solely for road bike use on smooth tarmac. Any other use may be dangerous and should be avoided.

WARNINGAlways use the bridge when you are using extenders or risers and whenever you like to increase stability and stiffness of your setup.(Fig.13, Fig.15, Fig.16)

4

1

23

11

12

1

2

3

11

8 12

9

7

4

10

4

1

2

3

4

56

1

2

7

3

In case of down extensions configuration, extension clamps must be assem-bled together with arm pad cradles (Config#03) or extenders (Config#4).

- 4x M5x35 mm Clamp mount Bolts. (Fig.8)

- 4x M5x45 mm Clamp mount Bolts (Fig.9) with extender and bridge.

- 4x M5x35 mm Clamp mount Bolts. (Fig.10)

Use risers to increase arm pad stack.

- 4x M5x65 mm Clamp mount Bolts when use risers. (Fig.12)

- 4x M5x55 mm Clamp mount Bolts when use risers. (Fig.12)

- 4x M5x45 mm Clamp mount Bolts when use risers. (Fig.12)

5 6

5

6

Use extenders to increase arm pad width.

- 4x M5x35 mm Clamp mount Bolts. (Fig.14)

Use risers and extenders to increase arm pad stack and width.

- 4x M5x65 - 55 - 45 mm Clamp mount Bolts. (Fig.12)

65 - 55 - 45 mm

35 mm

* Risers 10mm, 20mm are available as spare part if not provided.

Clear off all debris from arm pad cradles, including old glue residue and glue remover.

Clean arm pad cradle upper surfaces with isopropyl alcohol and let it dry.

Peel off paper covering the adhesive and place firmly on corresponding arm pad cradles. (Fig.17)

CAUTIONLet the velcro adhesive set for at least 30 minutes before riding.

STICK ARM PAD VELCRO TO ARM PAD CRADLE 13C 14 11 12

ATENTIONThe only difference between Vola and Revo is the basebar shape. In this case the manual contains Vola ilustrations but every indication is equally valid for Revo.

Specifications are subject to change without notice. For more information, please visit www.3tcycling.com or contact us at info@3tcycling.com

Fig. 24

Fig. 22

Fig. 33

Fig. 37

Fig. 38

Fig. 34

Fig. 35

Fig. 36

Fig. 23

Fig. 27

Fig. 30

Fig. 32

Fig. 29

Fig. 28

Fig. 31

Fig. 25

Fig. 26

Fig. 20

Fig. 21

Fig. 18

Fig. 19

0216

COMPATIBILITY

CONFIGURATION #03 & #04 DOWN EXTENSIONS

CONFIGURATION #01 & #02 UP EXTENSIONS

CONFIGURATION #03 & #04 DOWN EXTENSIONS

CONFIGURATION #01 & #02 - WITHOUT RISERS UP EXTENSIONS

CONFIGURATION #01 & #02 - WITH RISERS UP EXTENSIONS

Fit and hand tighten the extension clamp bolts into the expanders and place them into the extension clamps.

Insert the extensions into the extension clamp to desired legth. Get at least 20 mm of extension coming of from the back of the extension clamp.

Use friction enhancer on contact surface of extension and clip-on clamps

Tighten extension clamp bolt using a wrench until the extensions are secure.

3T Aerobars are compatible with any other 3T extension shape.

CAUTIONMaximum torque: 5 Nm

CAUTIONSome setups require the extensions to be tightened before the clamp is mounted on the base bar.

WARNINGHaving less than 20 mm of extension length coming off from the back of the extension clamp can cause extension slipping while riding which could lead to a loss of control of the bike resulting in serious injury and/or death. (Fig.21)

16 15

FIX EXTENSIONS TO EXTENSION CLAMPS 17 18E 2 3

Friction enhancer

1112

10

1112

10

111210

Gradually and alternately tighten arm pad cradle mounting bolts.

CAUTIONMaximum torque: 5 Nm

See Fig. 8 and Fig. 9 for the assembly of the arm pad cradles on this configuration.

- STACK using risers= 97 mm

- STACK using risers= 87 mm

- STACK using risers= 77 mm

5 6

5

6

FIX ARM PAD CRADLES 11D 12

- STACK= 60 mm

Min 20 mm

ROTATION REGULATION± 5,4º

ADJUSTMENTS. BIKE FIT2Adjust arm pads reach using different fixing holes on the arm pad cradles. See for arm pad cradles assembly.D

Adjust forearm angle by rotating the arm pad cradle around the pivoting (round) fixing hole.

REACH OPTIONS20 mm / 45 mm / 70 mm

MAX -20 mm

MIN -70 mm

30MIN

20220

97MAX

70340

[mm]

STACK

REACHWIDTH

WIDTH

REACH

STACK

WIDTH

STACK

REACH

ARM PAD REACH

ARM PAD ROTATION

Adjustment ranges overview:

ARM PAD WIDTH

Select the configuration and extender use according to desired arm pad width and adjust arm pads width using different fixing holes on the arm pad cradles. See for arm pad cradles assembly.D

CONFIGURATION #01 & #03 & #02 & #04 - WITHOUT EXTENDERUP/DOWN/NARROW/WIDE EXTENSIONS

CONFIGURATION #02 & #04 - WITH EXTENDERSWIDE EXTENSIONS

Select the configuration according to desired arm pad stack and re-assemble the extension clamps following assembly process.

ARM PAD STACK

B

MIN 240 mm

MAX 340 mm

MID 290 mm

270 mm

220 mm

- STACK= 30 mm

CABLE INSTALLATION3

Use these instructions in conjunction with the instructions provided by the shifting and braking system manufacturers respectively. For Revo, see also “Brake cable routing procedure” manual included with the packaging.

CAUTIONCable needs to pass clamp mount bolt without bending tightly on the base bar.

Compatible with Ø31.8mm stems.

Can be used with every compatible 3T Ø22.2mm extensions.

Can be used with every compatible 3T arm pad cradles.

3T Revo is not compatible with hydraulic brakes.

Optional

Optional