1/29/2013 - confex · 2013. 1. 30. · 12 blades, 1094 rpm, 219 hz bpf 9 blades, 1175 rpm, 178 hz...

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1/29/2013 1 Basics of HVAC Noise Control Sponsored by TC 2.6 – Noise & Vibration Mark Schaffer, P.E. Schaffer Acoustics Inc. [email protected] 310-459-6463 Learning Objectives 1. Explain the impact of noise on human comfort. 2. Describe the operating conditions and fan design parameters that provide the most acoustic benefit. 3. Describe methods for reducing HVAC noise. 4. Explain the effectiveness of noise mitigation measures with respect to frequency. 5. Distinguish between the behavior of sound with respect to transmission and absorption. 6. Explain the decibel scale and the differences in numeric sound pressure levels. ASHRAE is a Registered Provider with The American Institute of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to ASHRAE Records for AIA members. Certificates of Completion for non-AIA members are available on request. This program is registered with the AIA/ASHRAE for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. Sound Levels L W or PWL - Sound Power Level The amount of sound generated by a noise source L P or SPL – Sound Pressure Level The level of sound at a specific location Both values are expressed in decibels (dB) Frequency Bands Octave Band A range of frequencies for which the highest frequency is twice the lowest frequency (centered at 16, 31, 63, 125, . . . , 8000 Hertz) 1/3-Octave Band A range of frequencies for which the highest frequency is 26% higher than the lowest frequency (centered at 12.5, 16, 20, . . . , 10,000 Hertz) Loudness Descriptors dBA - A-weighted decibels Logarithmic scale value - 20 to 130 dBA Sones Linear scale value – ¼ to 512 Sones Fan Noise Broadband noise due to air turbulence Light breeze – hurricane Tonal noise due to blade pass rotation BPT Blade pass Tone BPF Blade pass Frequency BPI Blade pass Increment

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Page 1: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

1

Basics of HVAC Noise Control Sponsored by TC 2.6 – Noise & Vibration

Mark Schaffer, P.E.

Schaffer Acoustics Inc.

[email protected]

310-459-6463

Learning Objectives

1. Explain the impact of noise on human comfort.

2. Describe the operating conditions and fan design parameters that provide the most acoustic benefit.

3. Describe methods for reducing HVAC noise.

4. Explain the effectiveness of noise mitigation measures with respect to frequency.

5. Distinguish between the behavior of sound with respect to transmission and absorption.

6. Explain the decibel scale and the differences in numeric sound pressure levels.

ASHRAE is a Registered Provider with The American Institute of Architects Continuing Education

Systems. Credit earned on completion of this program will be reported to ASHRAE Records for AIA members. Certificates of Completion for non-AIA members are available on request.

This program is registered with the AIA/ASHRAE for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or

endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to

specific materials, methods, and services will be addressed at the conclusion of this presentation.

Sound Levels

LW or PWL - Sound Power Level

The amount of sound generated by a noise source

LP or SPL – Sound Pressure Level

The level of sound at a specific location

Both values are expressed in decibels (dB)

Frequency Bands

Octave Band

A range of frequencies for which the highest frequency is twice the lowest frequency

(centered at 16, 31, 63, 125, . . . , 8000 Hertz)

1/3-Octave Band

A range of frequencies for which the highest frequency is 26% higher than the lowest frequency

(centered at 12.5, 16, 20, . . . , 10,000 Hertz)

Loudness Descriptors

dBA - A-weighted decibels

Logarithmic scale value - 20 to 130 dBA

Sones

Linear scale value – ¼ to 512 Sones

Fan Noise

Broadband noise due to air turbulence

Light breeze – hurricane

Tonal noise due to blade pass rotation

BPT Blade pass Tone

BPF Blade pass Frequency

BPI Blade pass Increment

Page 2: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

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Tonal Noise

BPF (Hertz) =

BPF = = 200 Hertz

BPI – up to 15 dB

Fan RPM x # of Blades

60

1000 RPM x 12 Blades

60

Fan Selection Goals

• Minimize overall noise

• Minimize BPI – more distracting than broadband noise

• Select for BPF >200 Hertz, if possible

• Avoid Stall and Surge – causes throbbing noise that is heard/felt

Fan Curves 33” Plenum Fan 20,000 CFM @ 5” w.g.

Do not select

to the left of

this curve

BHP

VAV

System

Curve

36” Plenum Fan 20,000 CFM @ 5” w.g.

Do not select

to the left of

this curve

BHP

VAV

System

Curve

Plenum Fan Comparison 20,000 CFM @ 5” w.g.

36” fan

33” fan

Page 3: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

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Fan Types (88)

Centrifugal – airflow turns 90 degrees

•Forward-curved (FC)

•Backward Inclined (BI)

•Airfoil (AF)

•Radial

Inline – airflow doesn’t change direction

•Propeller

•Vane-axial

•Airfoil

Centrifugal Scroll Fan

Centrifugal

Plenum

Fan

Inline Fans

Vane-axial

Tube-axial

Centrifugal

Mixed Flow

Inline Tube-Axial Fan Inline Tube-Axial Fan

Page 4: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

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Inline

Centrifugal

Fan

Inline Centrifugal Fan

Mixed Flow Fan Mixed Flow Fan

Inline Fan Noise Spectra 20,000 CFM @ 0.75” w.g., 5 - 6 BHP

Centrifugal

Tube-Axial

Mixed Flow

Plenum Air Handling Units

Page 5: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

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Plenum

Fan

Inlet

Plenum

Fan

9 or 12

blades

BPF usually

higher with

12 blades

Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 39” Fans

80

85

90

95

100

105

110

63 125 250 500 1000 2000 4000

Sound P

ow

er

Level in

dB

Octave Band Center Frequency

12 blades,

1094 RPM,

219 Hz BPF

9 blades,

1175 RPM,

178 Hz BPF

33 BHP

Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans

80

85

90

95

100

105

110

63 125 250 500 1000 2000 4000

Sound P

ow

er

Level in

dB

Octave Band Center Frequency

12 blades,

1320 RPM,

264 Hz BPF

9 blades,

1426 RPM,

214 Hz BPF

34 BHP

Fan Array

15” to 24” Diameter

Direct-Drive

Plenum Fans

Large Fan Array

Page 6: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

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Low Noise Propeller Fans

• High solidity

• Wide chord, shaped blades

• Standard & custom diameters

• Lower rpm

• Lower noise

Blade Shape

Standard Blades Sickle-shaped Blades

Fixed Blade Pitch

36” Diameter Adjustable Blade Pitch

40-foot Fan Diameter

Assembled Super-Quiet Fan Propeller Fan Noise Spectra 25,000 CFM @ ½” w.g., 3.5 – 4 BHP

50

55

60

65

70

75

80

85

90

95

100

63 125 250 500 1000 2000 4000

Sound P

ow

er

Level

in d

B

Octave Band Center Frequency

48”

Low Noise

48” Standard

Page 7: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

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Custom Propeller Fans

• Blade Material

• Number of Blades

• Blade Shape

• Blade Length

• Blade Angle

Customization Options

What are Sones ?

Calculated from either octave or 1/3-octave

band LP values

Sones Approx. dBA 1 40 dBA 2 50 dBA 4 60 dBA 8 70 dBA 16 80 dBA 32 90 dBA 64 100 dBA 128 110 dBA 256 120 dBA 512 130 dBA

Don’t Confuse AMCA & HVI Sones

AMCA HVI

LW values measured in a reverberation chamber

LP values calculated at 5’ from noise source

Mounted on wall or ceiling Suspended in mid-air

8 Octave Bands 24 1/3-octave bands

Don’t Confuse AMCA & HVI Sones

SonesAMCA = 0.70 * Smax + 0.30 * (S1+S2+S3 . . . +S8)

SonesHVI = 0.85 * Smax + 0.15 * (S1+S2+S3 . . . +S24)

Example – small FC fan

SonesAMCA = 4.8 SonesHVI = 3.5

HVI rating appears to be 27% “quieter” than

AMCA rating

How Not to Select a Fan

for Low Noise ASHRAE Estimation Method (1960s)

LW = Base LW+10 Log CFM+20 Log S.P.+C+BFI

Base LW values come from a handbook table

C = efficiency adjustment

BFI = Blade Pass Frequency Increment adjustment

This method has been obsolete for 20+ years.

Use only measured LW values

Page 8: 1/29/2013 - Confex · 2013. 1. 30. · 12 blades, 1094 RPM, 219 Hz BPF 9 blades, 1175 RPM, 178 Hz BPF 33 BHP Plenum Fan Noise Spectra 25,000 CFM @ 6” w.g., 36” Fans 80 85 90 95

1/29/2013

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36.5” AF Fan 15,000 CFM @ 3” S.P.

65

70

75

80

85

90

95

100

105

63 125 250 500 1000 2000 4000

L W i

n d

B r

e 1

pic

oW

att

Octave Band Frequency in Hertz

Measured Discharge

Measured Inlet

ASHRAE Estimate

Propeller Fan 10,000 CFM @ 0.6” S.P.

50

55

60

65

70

75

80

85

90

95

100

63 125 250 500 1000 2000 4000

L W i

n d

B r

e 1

pic

oW

att

Octave Band Frequency in Hertz

48" Low Cost

36" Low Noise

ASHRAE Estimate

Summary of

Fan Selection Guidelines

• Consider several fan types and blade shapes

• Select near peak static efficiency

• System curve should intersect down-sloping

part of fan curve

• Blade Pass Frequency >200 Hertz

• Do not compare SonesAMCA and SonesHVI

• Do not estimate LW values with the obsolete

ASHRAE Estimation Method

Thank You

Questions ?

Mark Schaffer, P.E.

[email protected]