1.0 executive summary 1.1 introduction

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PROJECT: Black Granite Mining Project PRE-FEASIBILITY REPORT APPLICANT: Sri. C.G.Balakrishna 1 Sri Sai Manasa Nature Tech Pvt. Ltd 1.0 EXECUTIVE SUMMARY 1.1 Introduction India is rich in granite deposits and one among the leading countries in Quarrying and Export of Granite. India has about 110 different varieties of Granites which are different in colour and texture. These varieties are used to produce monuments, building slabs, titles, surface plates etc. The proposed area is not fit for agriculture and technical report from Department of Mines and Geology indicate that the subject area has granite deposits. Detailed study of the area has been done by the applicant by sampling exposed blocks of Black Granite. Sri.C. G. Balakrishna, has filed an application for Q.L. for Black Granite over an extent of 3.000 hects, in Sy. No. Gap Area of Narasimhapuram(V), Palasamudram, Chittoor District, to the Assistant Director of Mines and Geology, Palamaneru on 29-09-2005. The Assistant Director of Mines and Geology, Chittoor submitted proposals through Zonal Joint Director of Mines and Geology, Kadapa recommending for grant of quarry lease for Black Granite over an extent of 3.000 hects, in Sy. No. Gap Area of Narasimhapuram Village, Palasamudram, Chittoor (Dist). After careful examination of the proposals of the Assistant Director of Mines and Geology, Palamaneru and Zonal Joint Director of Mines and Geology, Kadapa, the Director of Mines & Geology, Hyderabad in principle has decided to grant a quarry lease for Black Granite over a precise extent of 3.000 hects, in Sy. No. Gap Area of Narasimhapuram (V), Palasamudram, Chittoor (Dist) in favor of Sri.C.G.Balakrishna for a period of 20 years subject to submission of Approved Mining Plan within a period of 6 months from the date of issue of notice No.35556/R5-1/2005, Dt.14-02-2014. as per Rule 12 (5) (C) of Andhra Pradesh Minor Mineral Concession Rules, 1966. The salient features of the project are given Table 1.1.

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Page 1: 1.0 EXECUTIVE SUMMARY 1.1 Introduction

PROJECT: Black Granite Mining Project PRE-FEASIBILITY REPORT APPLICANT: Sri. C.G.Balakrishna  

1 Sri Sai Manasa Nature Tech Pvt. Ltd  

1.0 EXECUTIVE SUMMARY 1.1 Introduction

India is rich in granite deposits and one among the leading countries in Quarrying and Export of Granite. India has about 110 different varieties of Granites which are different in colour and texture. These varieties are used to produce monuments, building slabs, titles, surface plates etc.

The proposed area is not fit for agriculture and technical report from Department of Mines and Geology indicate that the subject area has granite deposits. Detailed study of the area has been done by the applicant by sampling exposed blocks of Black Granite.

Sri.C. G. Balakrishna, has filed an application for Q.L. for Black Granite over an extent of 3.000 hects, in Sy. No. Gap Area of Narasimhapuram(V), Palasamudram, Chittoor District, to the Assistant Director of Mines and Geology, Palamaneru on 29-09-2005. The Assistant Director of Mines and Geology, Chittoor submitted proposals through Zonal Joint Director of Mines and Geology, Kadapa recommending for grant of quarry lease for Black Granite over an extent of 3.000 hects, in Sy. No. Gap Area of Narasimhapuram Village, Palasamudram, Chittoor (Dist). After careful examination of the proposals of the Assistant Director of Mines and Geology, Palamaneru and Zonal Joint Director of Mines and Geology, Kadapa, the Director of Mines & Geology, Hyderabad in principle has decided to grant a quarry lease for Black Granite over a precise extent of 3.000 hects, in Sy. No. Gap Area of Narasimhapuram (V), Palasamudram, Chittoor (Dist) in favor of Sri.C.G.Balakrishna for a period of 20 years subject to submission of Approved Mining Plan within a period of 6 months from the date of issue of notice No.35556/R5-1/2005, Dt.14-02-2014. as per Rule 12 (5) (C) of Andhra Pradesh Minor Mineral Concession Rules, 1966.

The salient features of the project are given Table 1.1.

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PROJECT: Black Granite Mining Project PRE-FEASIBILITY REPORT APPLICANT: Sri. C.G.Balakrishna  

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Table 1.1 Salient features of the project Project Name Proposed Black Granite Mine

of Sri. C.G. Balakrishna Mining Lease Area 3.0 ha Location of mine Sy. No. Gap Area,

Narasimhmapuram Village, Palasamudram Mandal Chittoor District, Andhra Pradesh

Latitude 130 08’ 12.72”N Longitude 79 0 19’ 42.54” E Toposheet number 57 O/8 Minerals of mine Granite Mining Proposed production of mine 515m3 /Annum Method of mining Opencast semi mechanized mining

Drilling/Blasting Blasting is proposed but will be done in controlled manner.

No of working days 300 days Water demand 4 KLD Sources of water Water will be supplied from bore wells

of the nearby area Man power 29

Solid Waste 18542 m3 of waste will be generated during next five years

Nearest railway station Peyanapalli Railway station- 20.73 km

Nearest airport Chennai Airport – 26 km Project Cost Rs. 70 lakhs

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION 2.1 Identification of Project and Project Proponent

The proposed project area is found to have good deposits of Black granite. Black Granite is used as a construction material for flooring, coverings and cladding, making of kitchen articles, sculptures, and monuments etc. Open cast semi mechanized mining method is followed for quarrying of granite.

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PROJECT: Black Granite Mining Project PRE-FEASIBILITY REPORT APPLICANT: Sri. C.G.Balakrishna  

3 Sri Sai Manasa Nature Tech Pvt. Ltd  

Mr. C.G.Balakrishna is the proprietor of the proposed project located in Sy No. Gap area of Narasimhmapuram Village, Palasamudram Mandal, Chittoor District, Andhra pradesh State, which measures around 3.0 ha. He had significant experience in granite mining.

2.2 Brief Information about the Project

The mining lease area of 3.0 ha is located in Government land. Open cast semi mechanized mining is followed and it has been proposed to produce approximately 515 m3/ annum of Black granite.

2.3 Need for the Project and Its Importance to the Country or Region

The demand for granite increased due to rapid industrialization and growth in infrastructure. So the number of granite producing quarries is increasing in India. Granite is the chief material in this sector, for the export industries like monuments, flooring slabs, Kitchen articles, sculptures & export. Based on the demand of Granite, the lessee intends to produce the required quantity of Black Granite for domestic & international market.

Actually project falls under Category- B, Since the SEAC/SEIAA of Andhra Pradesh is dissolved proponent is submitting the proposal to get Clearance for production capacity of 515 m3/ annum of Black Granite from MoEF, GOI for the purpose of grant of quarry lease.

2.4 Demands-Supply Gap

The demand and supply for the Black granite is growing which makes a lot of scope for revenue generation. Once the stone is obtained after quarrying it is further processed and supplied to industries. India is amongst the leading exporter countries of stones in the world. The major importers of Indian stones are USA, China, UK, Italy, Belgium, Germany, UAE, Hong Kong, Spain, Taiwan, Netherlands, Canada, Turkey, France, Russia and CIS countries. The growth is continuing and the demand for marble, granite, sandstone and other dimensional stones and stone products is anticipated to grow at around 15% CAGR.

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PROJECT: Black Granite Mining Project PRE-FEASIBILITY REPORT APPLICANT: Sri. C.G.Balakrishna  

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2.5 Domestic/ Export Markets

Although granite is a minor mineral, it is a major contributor in foreign exchange earnings. India is the second largest exporter of raw granite after China and ahead of Brazil and South Africa.

2.6 Employment Generation

Proposed mining is semi-mechanized method and this project operation will provide livelihood to the 29 workers. It will provide employment to the people residing in vicinity.

3.0 PROJECT DESCRIPTION 3.1 Type of Project Including Interlinked and Interdependent Projects, If Any.

The proposed Black Granite mine is of 3.0 ha. No interlinked projects were associated with this project.

3.2 Location

The mining lease area is located in Survey No. Gap area of Narasimhmapuram Village, Palasamudram Mandal, Chittoor district, Andhra Pradesh. The mining lease area falls in Survey of India Toposheet Number : 57 O/8 Latitude : 13o08’ 12.72” N Longitude : 79o 19’ 42.52” E

Location of the mining lease in Chittoor District is shown in Fig – 1.

Topo Map Showing 10 km Radius of Mine lease area is Enclosed as Fig-2.

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PROJECT: Black Granite Mining Project PRE-FEASIBILITY REPORT APPLICANT: Sri. C.G.Balakrishna  

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FIG – 1 Location Map

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FIG – 2 Topo Map Showing 10 km Radius of Mine lease area

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3.3 Details of Alternate Sites

No alternate site was considered as the project is mineral specific and site specific.

3.4 Size or magnitude of operation

The proposed mine has lease over an area of 3.0 ha and the production rate is 515 m3/ Annum. The leasse follows open cast semi mechanized mining.

Production parameters

The mine plan is prepared for first five years. The Mineral production target for five years is given in Table 3.1

Table 3.1 Year wise Production Programme

Year Working areas

(m2)

Bench height

(m)

Volume (m3)

R.F. Production (m3)

Granite Waste

1st year (2014-15)

40 x 11 =440 5m 2200 0.12 264 1936

38 x 9 =342 5m 1710 0.12 205 1505 3910 469 3441

2nd year (2015-16)

40 x 11 =440 5m 2200 0.12 264 1936

38 x 11 =418 5m 2090 0.12 251 1839 4290 515 3775

3rd year (2016-17)

40 x 11 =440 5m 2200 0.12 264 1936

38 x 11 =418 5m 2090 0.12 251 1839 4290 515 3775

4th year (2017-18)

40 x 11 =440 5m 2200 0.12 264 1936

38 x 11 =418 5m 2090 0.12 251 1839 4290 515 3775

5th year (2018-19)

40 x 11 =440 5m 2200 0.12 264 1936

38 x 11 =418 5m 2090 0.12 251 1839 4290 515 3775

Total 21070 2528 18542

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3.5 Geology and Reserves

3.5.1 Regional Geological set up

The Geological formations in the Chittoor (Dist) can broadly be divided in two distinct and well marked groups and older group of Metamorphic rocks belonging to Archean and Younger group of Sedimentary rocks belonging to the Proterozoic age the later cover part of Gudipala block. The remaining parts of District is Occupied by Archean rocks which consist of Schist, Gneisses, Quartz veins and basic dykes. The Archean rocks have suffered considerable degree of tectonic disturbances, as a result of which the rocks have been metamorphosed and recrystallized.

Stratigraphic Sequences established in the area as follows:

Geological age Litho logy Recent Alluvium Pleistocene Laterite ---------------------------------Unconformity-----------------------------------------

Younger intrusive, epidote veins, quartz veins and reefs. Pegmatite’s veins of Alkali Feldspar granite and syenite Dolerite / Gabbro / Basalt dykes Leuco Granite. Nebulitic to homophonous biotite granite

Peninsular gneissic complex (Migmatite group)

Nebulitic to homophonous Hornblende Granite and Leuco Hornblende granite

Archeans Biotite Granite Gneiss, Hornblende Granite Gneiss, Porphyritic Hornblende Granite.

3.5.2 Local Geology

The Black Granite in the Distinct form of occurrence as dolerite dyke swarms in either side of the Grey granites & Gneisses. The Subject area belongs to a hillock extended in EW direction and gently sloping towards East direction with Black Granite Sheet Rock intruded as Dolerite dyke. The rock is highly puckered, sheared and faulted and has schistosity trending between EW with moderate to steep dips in either Easterly and Westerly directions. The

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peninsular gneissic complex comprises gneisses (migmatite), gray granite, and Pink Granite and Gneissic granite. The gneiss in general show banding due to alteration of light colored quartzo- feldspathic minerals and dark colored biotite or hornblende minerals. These rocks may be separated in to two distinct groups namely the massive foliated types occur as low dome shaped hillocks. The intrusive relationship of the granite rock is evident by the presence of tongues and apophyges within the older rocks and the occurrence of xenoliths of the older rocks within the granite.

3.5.3 Exploration a) Present Status:

It is a newly applied Quarry. The Preliminary survey has been done. The Q.L

applied area does not contain any forest cover. The area does not consist any

wild life.

b) Future Programme

The applicant wishes to take up following steps towards future program:

1) Continue and conduct regular quarrying operations in systematic manner and

intensify production of Black granite blocks along N-S direction

2) Conduct the prospecting operations simultaneously at various places to study

the behavior pattern of the black granite and the textural and color variations

based on the study suitable decision relating to commencement of exploratory

mining.

3) Locate other suitable buyers of local, inland abroad.

4) Develop afforestation in 7.5mts buffer zone all around the lease area by filing

up the area with solid waste to support the vegetation on the barren rock zone.

5) To maintain safe distance as per mining laws to the public structures adjacent

to the leased area.

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3.5.5 Reserves

Geological reserves are given below in Table 3.2.

Table 3.2 Geological Reserves Estimation

1 2 3 4 5 6 7

Category Section Influence Distance

in Mts

Section Area in

Volume in M³

Reserves @12% in

Rock Wastage@ 88% in M³

(A) (B) (A*B) (A*B)0.12 (A*B)0.88

Proved

A-A’ 140 400 56000 6720 49280

B-B’ 140 440 61600 7392 54208

C-C’ 140 420 58800 7056 51744

176400 21168 155232

Probable

A-A’ 140 120 16800 2016 14784

B-B’ 140 120 16800 2016 14784

C-C’ 140 120 16800 2016 14784

50400 6048 44352

Possible

A-A’ 140 120 16800 2016 14784

B-B’ 140 120 16800 2016 14784

C-C’ 140 120 16800 2016 14784

50400 6048 44352

TOTAL 277200 33264 243936

After Buffer Zone 267000 32040 234960

Reserves of the buffer zone:

Length of boundary x width x average depth x recovery factor

=80x7.5x17=10200x0.12=1224m3

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Total Mine able Reserves =Total Geological Reserves- Reserves blocked under buffer zone i.e =33264-1224=32040m3

Total Mineable Reserves of Black Granite in QL applied area = 32040 m3

Total Mineral waste available in QL applied area =234960 m3

Mineable Reserves and Life of the Quarry

Initially, the total quantity of mineable reserves is considered as (economic)

marketable reserves. In this way a total mineable reserves of 32040 m3 are available

in this Q.L. applied area. The production is proposed to obtain 506 m3 per year. At

this rate of production, the expected life of the mine is calculated as given below.

Life of the Quarry = Mineable Reserves / Annual production

=32040/506

=63years.

3.6 PROJECT DESCRIPTION WITH PROCESS DETAILS 3.6.1 Method of Mining

a) Type of Mining: Open cast method of mining is carried out in this mine by

manually and semi mechanization by using compressor operated jack

hammer drills, excavators, and dumper etc., Transportation will be made

by trucks to dispatching point. b) Brief Description : ( Proposed method of working ) The mining operations are carried out by semi-mechanization as open cast

mining. Hydraulic excavator and compresses operated jack hammers were

used for cutting the rock. Close spaced drilling of 0.2m was adopted along a

straight line and charged with low explosives to avoid feather cracks

c) Removal / Excavation of O.B. and other Quarry Waste :

There is no overburden on the deposit. Boulders are exposed on top of the

Black granite. The South-West side of the area is selected for dump yard for

next five years and the waste will be stocked in the dump yard. Step dumping

will be resorted. This material can be utilized to fill the pits after quarry

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operations are over. When the dumps reach their optimum height suitable

greenery will be grown on these dumps to stabilize them.

d) Separation of large primary Blocks from the mother rock by pre-splitting (Primary): The mining will be followed in the form of linear cut method. This involves

loosing of the primary block from mother rock. Hence primary cutting will be

done by line drilling method where close spaced parallel holes along straight

line will be made. Line drilling method is used for separation of primary blocks.

1. Once the free face is developed in working place, the primary cuts are

taken up over a maximum length of 10 mtrs to a width of 3 mtrs and to

a depth of 6 mts depends upon the joints availability. These

dimensions are confirmed as for field studies. Primary block will be cut

into secondary blocks by Jackhammer drilling and wedge cutting and

this block will be dislodged from in-situ position by an excavator.

2. Line drilling method will be used for cutting the primary blocks which

involve drilling and blasting.

3. The holes are charged with low explosive cartridge like gun powder

and non-delay detonators for smooth blasting.

4. The use of delay detonates causes fragmentation and cracks in rocks.

The non detonating cords are inserted into the holes and the holes are

stemmed with muck and plugged at the mouth and fired.

5. Thus the block will separate from the mother rock, which is pulled off

from the face with cranes or shovel.

e) Sub-Division of large Primary Blocks into Secondary Block:

i. Once the primary blocks are dislodged from sheet rock depending up

on the dislodged material secondary blocks are cut, fractures, block

lines and penetrative cracks are carefully trimmed and removed b this

way.

ii. The commercial blocks will be trimmed so as that the sites form right

angles to each other

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iii. The applicant has been proposed to size of blocks could be formed

from the ROM of this property will be in the following direction ranges in

Gang saw as well as cutter sizes.

Gang-saw sizes Cutter sizes

Length : 190 to 270 cm 90 to 180 cm

Width : 140 to 200 cm 60 to 90 cm

Height : 120 to 170 cm 40 to 70 cm

f) Production of Commercial Blocks:-

Major boulders exposed are used for small size marketable blocks. After

primary separation the rock mass will be carefully examined to avoid hair line

cracks, mineral segregations and veins etc., the dressing of the rough blocks

will be made by chipping the edges and geometrically equating the edges of

the block at the dressing yard. The rough blocks obtained after primary cut it

will be dressed for obtained good geometric shape of granite. Thus the

commercial blocks are produced.

The machinery used to carry out the mining operations are given Table 3.3

Table 3.3 Mining Machinery

S. No. Machinery No.s 1. Excavator 1 2. Air Compressor 1 3. Jack Hammer 3 4. 10 tonnes Tipper 2

Minor Tools: Chisels, Crowbars, Pick axes spades and hammers of different sizes

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3.7 Raw Material Required Along With Estimated Quantity, Likely Source, Marketing Area of Final Product/S, Mode of Transport of Raw Material and Finished Product

No raw material will be required in the proposed project. The operation involves the extraction of black granite and dumping in stock yard. The dressed dimensional granite will be transported through hired trucks to the granite market or sea port.

3.7.1 Use of Mineral

Black granite will be used in domestic and international market. Its hard nature made it a very suitable and durable material for most Civil Engineering and Construction works. It is used in various ways as in;

Road Construction and Dimensional stones Building of Houses, Bridges and Drainages Manufacture of Marbles and Flooring Tiles Production of cement blocks Interior Decorations Art works (Antiquities) etc.

3.7.2 Processing

Processing of Black granite is not involved 3.8 Resource Optimization/ Recycling and Reuse

Not envisaged. 3.9 Availability of Water Its Source, Energy/ Power Requirement and Source

3.9.1 Water Requirement

Water is required only for drinking purposes and dust suppression. The number of working people is around 29 so the total water requirement will be around 4 KLD. About 1.5 KLD will be required for dust suppression, 0.5 for green belt and greenbelt and 2.0 KLD for drinking purpose. This water will be supplied from bore wells of nearby area.

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3.10 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR MANAGEMENT/ DISPOSAL

3.10.1 Solid Waste Generation & its Disposal

Waste will be stocked in the prescribed area in the North West side of the Q.L. applied area with a size of 150x12m length and width to a height of 10 mts. During the first five years about 18542 m2of waste material will be generated.

3.10.2 Liquid Effluent

No liquid effluent will be generated at the mine site. The domestic wastewater generated will be sent to septic tanks followed by soak pits.

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3.11 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVEN INFORMATION OF ENVIRONMENTAL CLEARENCE PURPOSE.

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4.0 SITE ANALYSIS 4.1 Connectivity 4.1.1 Nearest Railway Station

Peyanapalli railway station is about 20.73 km due West from the lease area.

4.1.2 Nearest Airport

Chennai Airport is about 91.63 km due South East from lease area. 4.2 LANDFORM, LANDUSE AND LAND OWNERSHIP

The mining lease is located in Government land. The working projected portion is devoid of any vegetation.

4.3 Topography

Topographically the QL applied area is a hillock in the form of Dyke with gently slope towards North –South, & East with a dip of 10-12 degrees. The QL applied area extended in EW direction in the form of Dolerite Dyke. It is generally elevated in the middle of the Dyke. Broadly dendritic to sub dendritic drainage is observed. The hillock feature is elevated towards West and sloping towards East direction. The hillock is made up of clusters of big size boulders of Black Granite out crops. Major dykes are running with an average width of 38 to 40 mts striking EW direction. This dyke is consisting of big size Dolerite boulders on the top and below the boulders sheet is exposed on the higher elevations. Medium & big size boulders are also suitable for Quarrying.

4.4 Climatic data from secondary sources

The peak summer will be in the month of May, Highest temperature of 41.6˚C

is recorded in the area during the month of May and the lowest temperature 17.60˚ C is recorded in the month of January, 2009.Normal rain fall is 1041mm, during 2008-2009 the rainfall of the area was of about 875.0mm.

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5.0 PLANNING BRIEF

5.1 Planning Concept

It is proposed to produce 515 m3/annum of Black granite from the proposed mining lease.

5.2 Population projection

The project will employ mostly workers from nearby villages. There will not be any increase in population due to the project.

5.3 Land use planning

The project is located in 3.0 ha of Government land. There will be change in land use as the granite will be excavated.

5.4 Assessment of Infrastructure Demand (Physical & Social)

On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed on the basis of need and priority. The assessment will be made in the socio economic survey, after the grant of TOR and will be submitted at the time of final presentation regarding EC.

5.5 Amenities/Facilities

Office, Rest shelter, first aid room, workshop, canteen, will be constructed. The entire applied area is marked by pillars raising.

6.0 PROPOSED INFRASTRUCTURE 6.1 Industrial Area (Processing Area)

No infrastructure is proposed.

6.2 Residential Area (Non Processing Area) As the local persons will be given employment, no residential area/ housing is proposed within the mining lease area.

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6.3 Green Belt Green belt will be developed along the boundaries of mine lease area.

6.4 Water Management

About 1.5 KLD will be required dust suppression, 0.5 KLD for greenbelt purpose and about 2.0 KLD for drinking therefore total water requirement is 4 KLD. This water will be supplied from bore wells of the nearby area.

6.5 Sewerage System

The domestic wastewater generated will be sent to septic tanks followed by soak pits.

6.6 Industrial Waste Management

Not applicable.

6.7 Solid Waste management

About 88% of the material from granite production is going to be generated as solid waste.

The waste will be dumped within lease area towards north direction and will be backfilled into the mined out pit at the end of the mining.

7.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN

Not Applicable. 8.0 PROJECT SCHEDULE & COST ESTIMATES

The Total cost of project would be around Rs. 70 lakhs. Sri. C.G.Balakrishna is allocating budget of 3.0 Lakhs. The details are given below in Table 8.1.

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Table 8.1 Environmental Management Plan budget

9.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 9.1 Financial and Social Benefits with Special Emphasis on the Benefit to

the Local People Including Tribal Population, If Any, In the Area.

Although granite is a minor mineral, it is a major contributor in foreign exchange earnings. India is the second largest exporter of raw granite after China and ahead of Brazil and South Africa. This project will also provide employment to local people helping them earn livelihood.

***********

S. No Component Amount in Lakhs 1 Dust suppression 1.5 2 Green Belt 1.0 3 Reclamation 0.5 Total 3.0 Recurring cost 0.7