1. technical proposal

Energy Division

TTEECCHHNNIICCAALL PPRROOPPOOSSAALL

REF NO.: E-0971

PACKAGE:

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BBKKTT WWEELLLLHHEEAADD PPLLAATTFFOORRMM

HV Switchgear, Distribution Transformer, MCC, EMCC

and Distribution Panels

Our ref. : E-0971 Project name : BKT WELLHEAD PLATFORM Date : October 06, 2014

Package: HV Switchgear, Distribution Transformer, MCC, EMCC and Distribution Panels BKT WELLHEAD PLATFORM Page | 2/42

TTAABBLLEE OOFF CCOONNTTEENNTTSS

1. BASIS OF THE OFFER ...................................................................................................................................... 3

2. SCOPE OF SUPPLY .......................................................................................................................................... 4

3. SPARE PARTS ................................................................................................................................................... 5

4. PROPOSED MAKE OF ...................................................................................................................................... 6

5. PROJECT MANAGEMENT, ENGINEERING, TESTING & COMISSIONING, TRAINING ................................ 7

6. FAT, WITNESS TEST ........................................................................................................................................ 9

7. PROJECT ORGANIZATION CHART ............................................................................................................... 10

8. DEVIATION AND CLARIFICATION LIST ......................................................................................................... 11

9. 22kV RING MAIN UNIT – RM6 ........................................................................................................................ 12

10. 0.4KV OKKEN SWITCHGEAR ..................................................................................................................... 20

11. DISTRIBUTION BOARDS ............................................................................................................................ 37

12. DRY TRANSFORMER ................................................................................................................................. 40



11.. BBAASSIISS OOFF TTHHEE OOFFFFEERR

1.1 GENERAL

Our Techno-Commercial offer is based on your BID invitation below:

� Request for proposal ref. BKT-001-TS-ES2-RQ-01

Purchase requisition for HV Switchgear, Distribution Transformer, MCC, EMCC and Distribution Panels.

Schneider Electric has long experience and ability to provide a complete offer including engineering, material supply, implementation management and commissioning services for your project.

In section 2, we proposed scope of work is detailed in “scope of work table”. Any further discussion with your team will be highly appreciated so as to adjust the offer in line with your needs completely.

Other details can be found in other sections, such as section 3 – comment & deviation, section 6 – project management etc.

1.2 STANDARD

Electrical equipment and system which provided will conform to the relevant standards as below:

� Installed equipment IEC standard

� System study IEC standard

� Installation &implementation IEC standard

� Site safety IEC standard and local government authority required

1.3 NORMAL OPERATING CONDITION

All offered equipments are designed and selected base on relevant standards (IEC) but in normal condition and non- hazardous. Offered electrical panel will be suitable for installation in condition specified in project datasheet. Assume site conditions (indoor) are listed below:

1.3.1 Ambient air temperature � Less than or equal to 400 C

� Less than or equal to 350 C on average over a 24-hour period

� Greater than or equal to –50 C

1.3.2 Temperature require for electrical room � Less than or equal to 250 C on average over a 24-hour period

� Maximum 400 C

1.3.3 Altitude � Less than or equal to 1000m

1.3.4 Atmosphere � Ambient air not significantly polluted by dust, smoke, corrosive or inflammable gas and vapour, or salt.

1.3.5 Humidity � Average relative humidity over 24-hour period ≤ 95%

� Average relative humidity over a month period ≤ 95%



22.. SSCCOOPPEE OOFF SSUUPPPPLLYY

This Technical Specification contain the proposed design, engineering, procurement, manufacture, inspection, testing, packaging for shipment and delivery of the equipments of Electrical equipment which comprise of :

� MV Switchgear (tag name HVS-RMU)

� Distribution Transformer (tag name MP-T)

� Low Voltage Motor Control Center - (tag name MCC)

� Low Voltage Emergency Motor Control Center (tag name EMCC)

� Distribution Boards (tag name MP-SDB-1, ML-SDB-1 & ML-SDB-2, EP-SDB-1, HT-SDB-1, EL-SDB-1)



33.. SSPPAARREE PPAARRTTSS

3.1 START-UP & COMMISSIONING SPARE PARTS

No Description Unit Qty.

MV Switchboard 1 VPIS 24kV pcs 2

LV Switchboards 1 FUSE 10*38-SP-GI- 10A set 10

Distribution Boards Not Applicable

Dry Transformer Not Applicable

3.2 2 YEARS SPARE PARTS

No Description Unit Qty.

MV Switchboard

1 Charging motor 230VAC, 50Hz for pcs 1

2 Pressure switch set 1

3 VPIS 24kV set 2

LV Switchboards

1 MCB 2P 4A C set 9

2 AUX.SW C/O CONT OF/SDE/SDV set 2

3 COIL LX1F TO 230VAC AT40+400HZ set 2

4 BLOC LAD-N22 set 4

5 CONTACTOR 3P LC1D 38A set 4

6 CONTACTOR LC1D80P7 set 1

7 FUSE 10*38-SP-GI- 10A set 20

8 Control fuse holder 1P set 4

Distribution Boards Not Applicable

Dry Transformer 1 PT100 set 1

2 Digital Thermometer set 1



44.. PPRROOPPOOSSEEDD MMAAKKEE OOFF

Item Description Model Brand Country of origin

1 24kV switchboard RM6 Schneider Electric France

1.1 Circuit Breaker SF6 Schneider Electric France

1.2 CT,VT - Schneider Electric France

1.3 Relay Sepam Schneider Electric France

2 24kV switchboard (Option) FBX Schneider Electric France

2.1 Circuit Breaker Vacuum Schneider Electric France

2.2 CT,VT - Schneider Electric France

2.3 Relay Sepam Schneider Electric France

2 Dry Transformer Trihal Schneider Electric France

3 LV switchboard Okken Schneider Electric Indonesia

3.1 Air Circuit Breaker Masterpact Schneider Electric France

3.2 MCCB Compact Schneider Electric France

3.3 Main contactor Tesys Schneider Electric Czech Republic

3.4 Main relay Sepam Schneider Electric France

3.4 VFD panel ATV Schneider Electric Austria

4 Distribution Boards Wall mounting Schneider Elect ric Indonesia



55.. PPRROOJJEECCTT MMAANNAAGGEEMMEENNTT,, EENNGGIINNEEEERRIINNGG,, TTEESSTTIINNGG && CCOOMMIISSSSIIOONNIINNGG,, TTRRAAIINNIINNGG

5.1 PROJECT MANAGEMENT

The management of projects requires knowledge of modern management. This project has a specific set of objectives and constraints such as a required time frame for completion. While the relevant technology, institutional arrangements or processes will differ, the management of such projects has much in common with the management of similar types of projects in other specialty or technology domains.

5.2 PROJECT MANAGER

The project manager is the most important person for the success or failure of a project. Schneider’s skilled project manager will receives authority from the management of the organization to mobilize the necessary resources to complete a project.

Our project manager will be able to exert interpersonal influence in order to lead the project team and has long experiences for electrical in this type of project.

The project manager will be given the responsibility and authority to resolve various conflicts such that the established project policy and quality standards will not be jeopardized. When contending issues of a more fundamental nature are developed, they must be brought to the attention of a high level in the management and be resolved expeditiously.

The purpose of this role is to ensure the management of projects to meet contractual obligations, project milestones and deadlines.

As a Project Manager he will be responsible for:

� Construct, develop & implement plans of action to meet client’s needs.

� Identify assumptions made in the contract scope & assess the risk associated with these assumptions, inform the client accordingly & take action to minimize these risks.

� Coordinate between construction, engineering & procurement throughout the project cycle & ensure that project activities are in-line with the overall project schedule.

� Liaison with technical, environmental, procurement and legal departments; who are all involved with the project life cycle

� Decision making on project

� Assist the Project Teams when requested in the execution of their responsibilities and duties.

To manage all phases of the project from the award of the contract through to eventual client acceptance. The Project Manager will be responsible for all aspects of design, procurement, and construction, supervision and hands on commissioning of all electrical, instruments and control systems

5.3 ELECTRICAL PROJECT ENGINEER

Schneider will delegate Electrical engineer to take the leading role in ensuring the scope of work are identified, studied, recommendations made and documented for the selected options, including:

Responsibilities:

� Manage Electrical equipment specification and selection.

� Generate/Lead/Implement execution strategies for scope of work.

� Provide/facilitate resolution of issues arising from issues.

� To provide progress and other reports as required.

� Reviews and approves Studies, conceptual designs, detailed design, material/equipment specifications and drawings.

� To attend Factory Acceptance Tests (FAT).

� Supervises all electrical work during the design, construction and commissioning of the Project.

� Full co-operation with every aspect of the Health and Safety Management System.



� To ensure that tests and inspection of works are carried out as stated in the specifications.



66.. FFAATT,, WWIITTNNEESSSS TTEESSTT

6.1 FAT & WITNESS TEST

Witness test will be provided for each product which supplied. All travel, accommodation, allowances etc, expenses of owner are excluded in the proposal.

� FAT for Transformer shall be scheduled in our site Schneider Electric / Regional Equipment Factory, Metz, France

� FAT for LV switchgear shall be scheduled in our site Schneider Electric / Regional Equipment Factory, Cikarang, Indonesia



77.. PPRROOJJEECCTT OORRGGAANNIIZZAATTIIOONN CCHHAARRTT

Project Manager

SchneiderMV Switchgear Factory

(France)

Schneider LV switchboard, DB Factory

(Indonesia)

SchneiderDry Transformer Factory

(France)

Purchasing/ Delivery Project Engineer

Finance



88.. DDEEVVIIAATTIIOONN AANNDD CCLLAARRIIFFIICCAATTIIOONN LLIISSTT

See in separate Technical Deviation / Clarification list.



99.. 2222kkVV RRIINNGG MMAAIINN UUNNIITT –– RRMM66



9.1 GENERAL CONDITIONS

These specifications apply to factory-built, RMU type, metal-enclosed indoor switchgears.

The equipment to be supplied shall come in the form of a compact switchboard and shall meet the following requirements:

� Easy to install � Safe and easy to operate � Compact � Low maintenance

The supplier shall be capable of proving that he has a broad experience in the area of MV switchgears and shall provide proof that he has already supplied equipment of the equivalent type and brand which has been in operation for at least three years.

Upon the request, units shall be available either in standard compact range or in extensible versions. Details for extensibility design shall be provided including the basic principle and operations. Extensibility shall be easily possible on site by the customer, without SF6 handling , without any particular floor preparation and specific tools. When assembled, extensible units shall respect integral insulation and insensitivity to environment.

9.2 STANDARDS

In order to be accepted, the switchgear shall comply with the requirements stated in the latest editions of the following recommendations, standard and specifications:

� IEC 60694 common clauses for MV switchgear standards, � IEC 62271-200 MV metal-enclosed switchgear, (replacing IEC 60298) � IEC 60265-1 MV switches, � IEC 62271-102 AC disconnectors and earthing switches, (replacing IEC 60129) � IEC 62271-100 MV AC circuit breakers, (replacing IEC 60056) � IEC 60529 degrees of protection procured by enclosures (IP code).

9.3 SERVICE CONDITIONS

The RMU shall be suitable for operations at a height of less than 1000 meters above sea level.

The RMU shall be capable of operating normally within the following temperature range:

� Maximum air temperature : + 40 ° C � Minimum air temperature : - 25 ° C � Manufacturer shall declare whether RMU is able to operate in air temperature higher than + 40 °C and if

current derating is necessary. The RMU shall be capable of being operated in electrically exposed locations.

The RMU shall be capable of being exposed to high relative humidity and ambient air pollution.

The RMU shall be capable of being installed in either concrete indoor substations or in compact metal substations and kiosks with an IP54 rating. Manufacturer shall give all details regarding its solution for free-standing outdoor installations when requested.

9.4 GENERAL DESCRIPTION OF RM6

The RMU shall meet the criteria for compact, metal-enclosed indoor switchgear in accordance with IEC 62271-200:

� Switchgear classification : PM class � Loss of service continuity class : LSC2A

It shall include, within the same metal enclosure, the number of MV functional units required for connection, power supply and protection of transformers

9.4.1 Switchboards The switchgear and busbar shall all be contained in a stainless steel enclosure filled with SF6 at 0.2 bar (200 hPa) relative pressure to ensure the insulation and breaking functions. Sealed for life, the enclosure shall meet the



"sealed pressure system" criterion in accordance with the IEC 60694 standard ( § 3.6.5.4) : "a volume for which no further gas processing is required during its entire expected life3. In addition, manufacturer shall confirm that maximum leakage rate is lower than 0,1 % / year.

It shall provide full insulation, making the switchgear insensitive to the environment (temporary flooding, high humidity...), IPX7 degrees of protection in accordance with recommendation IEC 60529 § 14.2.7.

Thus assembled, the active parts of the switchgear shall be maintenance-free and the switchboard shall be low-maintenance.

The switchboards shall have an IP3X protection index.

The tank shall be made of at least 2 mm AISI 304 unpainted stainless steel and be able to withstand an accidental internal overpressure of at least 3 bars (3000 hPA)

The colour shall be RAL 9002 for the enclosure and RAL9005 for the mimic panel.

The switchboards shall be suitable for mounting on a trench, utilities space or base.

Each switchboard shall be identified by an appropriately sized label which clearly indicates the functional units and their electrical characteristics.

The switchgear and switchboards shall be designed so that the position of the different devices is visible to the operator on the front of the switchboard and operations are visible as well.

In accordance with the standards in effect, the switchboards shall be designed so as to prevent access to all live parts during operation without the use of tools.

9.4.2 Dielectric medium SF6 gas is the preferred dielectric medium for MV RMUs. Oil filled switchgear will not be considered. SF6 gas used for the filling of the RMU shall be in accordance with IEC 60376.

It is preferable to fit an absorption material in the tank to absorb the moisture from the SF6 gas and to regenerate the SF6 gas following arc interruption.

9.4.3 Earthing of metallic parts There shall be continuity between the metallic parts of the switchboard and cables so that there is no electric field pattern in the surrounding air, thereby ensuring the safety of people.

The substation frames shall be connected to the main earth busbar without dismantling any busbars.

9.4.4 Earthing of the main circuit The cables shall be earthed by an earthing switch with short-circuit making capacity, in compliance with IEC 60129 standard. The earthing switch can only be operated when the switch is open.

The earthing switch shall be fitted with its own operating mechanism and manual closing shall be driven by a fast-acting mechanism, independent of operator action.

The moving contacts of the earthing switch shall be visible in the closed position through transparent covers.

Mechanical interlocking systems shall prevent access to the operating shaft to avoid all operator errors such as closing the earthing switch when the switch is closed.

9.4.5 RMU bushings and Cable terminations Bushing

It is preferable to have all bushings accessible from the front of the RMU. Bushing along the sides or the rear of the RMU are not acceptable.

The bushing should be conveniently located for working with cables specified and allow for the termination of these cables in accordance with the instructions supplied for the MV 400 series, 400 A plug-in or 630 A M16 bolted connectors on line switch and for the MV 200 series 200 A plug-in connectors on transformer protection feeder.

The profiles of the cable connection bushings shall be in compliance with IEC-60137 standard.

Cable clamps

A non ferro-magnetic cable clamp arrangement must be provided for all network cables terminated on the RMU

9.4.6 Padlocking facilities Circuit breakers, switches and earthing switches can be locked in the open or closed position by 1 to 3 locks.



9.4.7 Voltage indicators and phase comparators Each function shall be equipped with a voltage indicator box on the front of the device to indicate whether or not there is voltage in the cables. The capacitive dividers will supply low voltage power to the lamps.

Three inlets can be used to check the synchronisation of phases.

This device shall be in compliance with IEC 61958 standard.

9.4.8 Fault Passage Indicators Load break switch functions shall be equipped with a fault passage indicator (FPI), in order to detect and localise easily the faulty part of the network.

The latter FPI shall segregate the short circuit and earth faults, shall indicate permanently the phase-per-phase load currents, and shall easily actuate a remote indication lamp.

The FPI fault detection core function shall be self-powered without help external power supply or built-in batteries.

9.4.9 Safety of people Any accidental overpressure inside the sealed chamber will be limited by the opening of a pressure limiting device in the lower part of the enclosure. Gas will be released to the rear of the switchboard away from the operator. Manufacturer shall provide type test report to prove compliance with IEC 62271-200 Annex A, Internal arc classification class AFL with 16kA for 1 s.

9.4.10 Operating lever An anti-reflex mechanism on the operating lever shall prevent any attempts to reopen immediately after closing of the switch or earthing switch.

All manual operations will be carried out on the front of the switchboard.

The effort exerted on the lever by the operator should not be more than 250 N for the switch and 250 N for the circuit breaker.

9.4.11 Front plate The front plate shall have an IP3X degree of protection. The front shall include a clear mimic diagram which indicates the different functions.

The position indicators shall give a true reflection of the position of the main contacts. They shall be clearly visible to the operator.

The lever operating direction shall be clearly indicated in the mimic diagram.

The manufacturer's plate shall include the switchboard's main electrical characteristics.

9.4.12 Finishing The device shall be fully designed for use in a hot, humid atmosphere and shall be low-maintenance. Manufacturer shall provide type test report to prove salt fog withstand for at least 200 hours on operating mechanism according to IEC 68-2-2 standard.

All metallic parts shall have rust protection.

Two lifting rings shall be installed on the top of the switchboards for handling.

9.5 TEST

The routine tests carried out by the manufacturer shall be backed by test reports signed by the factory's quality control department. They shall include the following:

� Conformity with drawings and diagrams, � Measurement of closing and opening speeds, � Measurement of operating torque, � Checking of filling pressure, � Checking of gas-tightness, � Checking of partial discharges on individual components, � Dielectric testing and main circuit resistance measurement.



9.6 DETAILED SCOPE OF SUPPLY

9.6.1 Description of supply

Substation Description by Compact Unit

22kV DE-B

22kV DE-Mt

22kV DE-BB

HVS-RMU 1 1 1

9.6.2 Description of Functional Units Each Feeder 630A circuit breaker (FUNCTION B) inclu des:

A 3-pole 3-position switch, insulated in SF6, may be in one of the three positions : “open“, “closed“ or “earthed“, representing a natural interlocking system that prevents incorrect operation. Moving-contact rotation is driven by a fast-acting mechanism that is independent of the action of the operator. To improve safety, the earthing switch placed in the SF6 has a short circuit making capacity which is 2.5 times the short-time current withstand.

Each function B includes :

� 4 auxiliary contacts for switch position (2 NF + 2 NO). (option) � 1 auxiliary contact for earth switch position indication. (option).

A fast-acting operating manual mechanism, independent of operator action, released by:

� either a push-button placed in front of the switchgear. � or a MITOP type low energy release incorporated in the protection unit. � or a release coil. (option)

A protection unit which requires no auxiliary power and includes:

� 3 current sensors incorporated in the transformer tee-off bushings. � 1 MITOP type low energy release. � 1 electronic relay.

Mechanical position indication system with mimic diagram.

Mechanical operating shafts of the switch and the earthing switch

Voltage presence indicator (option)

Network connecting bushings protected in a protective compartment.



9.7 TECHNICAL DETAIL

9.7.1 COMPACT UNIT 22kV � The type DE-B is a double extensible switchgear with 1 functional unit D � The type DE-Mt is a double extensible switchgear with 1 functional unit Mt � The type LE-BB is a left extensible switchgear with 2 functional unit D

General characteristics:

SELF- CONTAINED UNIT

Degree of protection

-RM6 Tank IP67

-Enclosure and operating mechanism IP3X (std)

Paint

-RM6 Tank unpainted

- Enclosure RAL 9002

- Front plate RAL 7016

Electrical characteristics:

ELECTRICAL CHARACTERISTICS

Rated voltage kV rms 24

Service voltage kV rms 22

Frequency Hz 50

Rated withstand voltage at industrial frequency: 50 Hz/1min kV rms 50

Rated impulse withstand voltage: 1,2/50ms kV peak 125

Rated current A 630

Short-circuit withstand current kA rms /1 sec 20

Short-circuit breaking capacity of the circuit breaker kA rms /1 sec 20

Making capacity of the circuit breaker kA peak 50

Compact unit:

COMPACT UNIT

Pressure switch Yes

Cable fault creepage way no

Fixing to the ground the RM6’s plinth has got 4 anchoring points which permit

direct fixing to the ground



Functional unit DE-B 22kV:

FUNCTIONAL UNIT DE-B

(Incoming)

Bushing type C = plug in 630A (Disconnectable M16)

Interlocking of the access to the bushing compartment

Bolted

Height of the cable connectors 703 mm (std)

Cable box standard

Type of cables three cores, dry type

Additional earth busbar in cable compartment

Yes

Voltage indicator VPIS

Motorisation Yes

Auxiliary contacts /

Protection relay /

Type of ring CTs CRa

Voltage transformer /

/

Homopolar sensor for SEPAM /

Communication of SEPAM S10 Yes

Motor disabled when CB trips

(1 A.C.) /

Trip coil Included

Undervoltage coil /

Interlocking Yes

Functional Unit DE-Mt 22kV:

FUNCTIONAL UNIT DE-Mt (for RC6)

VT number and configuration 3 Phase to Earth VTs

VT protection Without MV fuses

VT’s position Fitted left of CT

CT’s number 3 Current Transformers

VT ratio 22kV:√3 / 110V:√3

30VA cl0.5

CT ratio 100-200/5-5A

5VA cl0.5

5VA 5P20

Key locking /

LV Box Yes

Others Sepam S42 (for incoming)



Functional unit LE-BB 22kV:

FUNCTIONAL UNIT LE-DD (for RC3 and RC7)

B unit (to Transformer) B unit (Spare)

Bushing type C = plug in 630A

(Disconnectable M16) C = plug in 630A

(Disconnectable M16)

Interlocking of the access to the bushing compartment

Bolted Bolted

Height of the cable connectors 703 mm (std) 703 mm (std)

Cable box standard standard

Type of cables three cores, dry type three cores, dry type

Additional earth busbar in cable compartment Yes Yes

Voltage indicator VPIS VPIS

Motorisation Yes Yes

Auxiliary contacts / /

Protection relay SEPAM series 10 SEPAM series 10

Type of ring CTs CRa CRa

Homopolar sensor for SEPAM CSH200 CSH200

Communication of SEPAM S10 Yes Yes

Motor disabled when CB trips (1 A.C.) / /

Trip coil Included Included

Undervoltage coil / /

Interlocking / /



1100.. 00..44KKVV OOKKKKEENN SSWWIITTCCHHGGEEAARR



10.1 GENERAL DESCRIPTION OF EQUIPMENT

10.1.1 Okken: the "large site" low voltage switchbo ard Okken is the Schneider Electric high dependability low voltage switchboard for electrical distribution and motor control.

It is type tested assembly (TTA) complying with standard IEC 60439-1.

To answer all your needs

Motor supplying Withdrawable Disconnectable Fixed Standard starters ● ●

Variable speed drives ● ●

Soft starters ● ● Electrical distribution Withdrawable Disconnectable Fixed 4000 → 6300A (Masterpact NW) ● (device)

800 → 4000A (Masterpact NW) ● (device)

800 → 1600A (Masterpact NT) ● (device) ●

800 → 1600A (Compact NS) ● (device)

400 → 630A (Compact NS) ● ● ●

100 → 250A (Compact NS) ● ● ●

< 100A (C60) ● Power factor correction and harmonic filtering Withdrawable Disconnectable Fixed

Highly polluted network ●

Polluted network ●

Slightly polluted network ● Multi-purpose:

� Distribution and motor control feeders

� Feeders with different installation modes

Our ref. : E-0971 Project name : BKT WELLHEAD PLATFORMDate : October 06, 2014

Package: HV Switchgear, Distribution Transformer, MCC, EMCC and Distribution PanelsBKT WELLHEAD PLATFORM

With a four volumes architecture

With all types of connection:

� Powering by busbar trunking (Canalis®) and/or cables

� Cable incoming from the top and/or bottom

� Several cable compartment widths and depths for front and rear connection

Top direct connection Bottom direct connection

With a metal parts surface treatment

� The external panels are made of steel sheet covered with epoxy paint. color RAL 1000.

� The upper and lower grids are made of steel sheet covered with epoxy paint. color RAL 7016

� Inside equipment (mounting plates. partitions …) are made of galvanized steel sheet.

BKT WELLHEAD PLATFORM

HV Switchgear, Distribution Transformer, MCC, EMCC and Distribution Panels

Front side

Powering by busbar trunking (Canalis®) and/or cables

Cable incoming from the top and/or bottom

Several cable compartment widths and depths for front and rear connection

Bottom direct connection Front (or side) connection

With a metal parts surface treatment

The external panels are made of steel sheet covered with epoxy paint. color RAL 1000.

The upper and lower grids are made of steel sheet covered with epoxy paint. color RAL 7016

ing plates. partitions …) are made of galvanized steel sheet.

Page | 22/42

Rear connection

The external panels are made of steel sheet covered with epoxy paint. color RAL 1000.

The upper and lower grids are made of steel sheet covered with epoxy paint. color RAL 7016

ing plates. partitions …) are made of galvanized steel sheet.



10.1.2 Okken: a wide range of solutions

For Electrical Distribution Functional Units > 800A

� Withdrawable device on chassis: Masterpact NW (800 to 6300A). Masterpact NT and Compact NS (800 to 1600A)

Solution recommended for:

� Quick replacements

� All types of connection. front or rear. by busbar trunking or cables

Technical data

� Power circuit: withdrawable upstream / downstream

� Auxiliary circuit: withdrawable

� Withdrawability level: WWW

� Service rating: 332

� Fixed device: Masterpact NT (800 to 1600A)


� Installation with a minimum of evolution

� All types of connection. front or rear. by cables. not powered.

Technical data

� Power circuit: fixed upstream / downstream

� Auxiliary circuit: fixed

� Withdrawability level: FFF


For Electrical Distribution Functional Units < 630A

� Device on fixed mounting plate

Solution recommended for :

� Non-priority functional units. stabilized in time

� All type of connection. front or rear. by cables

Technical data: fixed type circuit-breaker

� Power circuit: fixed upstream / downstream


� Withdrawability level: FFF


Technical data: plug-in type circuit-breaker







� Disconnectable Polyfast


� Economical adaptation by qualified personnel. with operation on downstream connections

� Front connection. by cables

Technical data

� Power circuit: withdrawabl downstream


� Withdrawability level: WFW

� Service rating 223

� Plug-in Polyfast


� Easy. quick replacements

� All types of connection. front or rear. by cables

Technical data





� Polyfast drawer


� Extremely short replacement times

� Auxiliary circuit testing. disconnected from power (TEST position of the drawer)


� Security position: withdrawn / padlocked

Technical data

� Power circuit: withdrawable




� C60 disconnectable mounting plate


� Replacement and adaptation flexibility



Economical adaptation by qualified personnel. with operation on

withdrawabl e upstream / fixed downstream

withdrawable

All types of connection. front or rear. by cables

withdrawable upstream / downstream

withdrawable

Extremely short replacement times

Auxiliary circuit testing. disconnected from power (TEST position


Security position: withdrawn / padlocked

withdrawable upstream / downstream

withdrawable

C60 disconnectable mounting plate

Replacement and adaptation flexibility

Page | 24/42



� Front connection by cables

Technical data

� Power circuit: withdrawable upstream / fixed downstream


� Withdrawability level: WFF


For Motor Control Center Functional Units up to 300 kW

� Disconnectable mounting plate (up to 40 kW

Motor control solution. recommended for:

� Economical adaptations by qualified personnel. with operation on downstream connections

� Front connection by cables

Technical data

� Power circuit: withdrawable upstream / fixed downstream

� Auxiliary circuit: disconnectab

� Withdrawability level: WFD


� Withdrawable drawer (up to 300 kW (from 3 to 24 modules of 25mm high including 3 and 6 modules half width drawers)

Motor control solution. recommended for :

� Extremely short replacement times

� Auxiliary circuit testing. disconnected from power (TEST position of the drawer)

� Optimization of switchboard dimensions


� Security position: withdrawn / padlocked

Technical data

� Power circuit: withdrawabl




10.1.3 Okken: the ease of installation



withdrawable upstream / fixed downstream

For Motor Control Center Functional Units up to 300 kW – 690V

Disconnectable mounting plate (up to 40 kW – 415V)

control solution. recommended for:

Economical adaptations by qualified personnel. with operation on

withdrawable upstream / fixed downstream

disconnectab le

Withdrawable drawer (up to 300 kW – 690V) (from 3 to 24 modules of 25mm high including 3 and 6

Motor control solution. recommended for :

Extremely short replacement times

Auxiliary circuit testing. disconnected from power (TEST position

Optimization of switchboard dimensions


Security position: withdrawn / padlocked

withdrawabl e upstream / downstream

withdrawable

Okken: the ease of installation

Page | 25/42



� Easy to transport and install

� Built-in handling plinth

� Handling by pallet truck or lifting device

� Simplified alignment of columns

� Easy fishplating of bars

� Pre-mounted sliding fishplates

� Easy access to the fishplating area

� Easy to connect

� Movable framework girders and cross

� Wide choice of connection compartments

� Quick-mounting junction block for busbar trunking



Handling by pallet truck or lifting device

Easy access to the fishplating area

Movable framework girders and cross-members

Wide choice of connection compartments

mounting junction block for busbar trunking

Page | 26/42



Okken: the safety

Okken switchboards are type tested assemblies (TTA). complying with IEC 60439-1 standard.

Only equipment produced according to this switchboard specifications standard guarantee installation safety and reliability.

IEC 60439-1 standard defines ten compulsory tests guaranteeing conformity of the electrical switchboard:

� 7 type tests (manufacturer)

� 3 routine tests (panelbuilder)

For Okken. all tests were carried out in the most unfavorable conditions.

� Partitions

Okken switchboards. respect protection of persons by the choice of functional unit partitions required by the IEC 60439-1 standard:

� incomers: forms 3b. 4b

� feeders: forms 2b. 3b. 4a. 4b

� Identification of potentially dangerous areas

The red color is used to mark out elements protecting removable live parts.

� Striker system

A mechanical striker forbids the on-load withdrawal of a Compact NS or NSX 100 to 630 installed on a POLYFAST.

Standard

OKKEN meets the main national and international standards for TTA equipment (Type Tested Assemblies) :

� IEC 60439-1 relating to construction of low voltage switchgear and controlgear assemblies.

� IEC 60529 defining the degrees of protection provided by enclosures.

� IEC 60068-2-11 defining resistance to salt mist

� IEC 60068-2-2 defining resistance to dry heating

� IEC 60068-2-30 defining resistance to damp heating

� IEC 60068-2-1 defining resistance to low temperatures

Other European standards:

� VDE 0660 Part 5

� NBN C 63439

� BS 5486

� CEI 542

� GOST

� IEC 61641

� IBC 2003

� IEC 60721-2-6

� IEC 68-3-3

� EDF HN20E53 (with adaptation)



10.2 GENERAL CHARACTERISTICS

10.2.1 SWITCHBOARD: MCC

10.2.1.1 Environmental conditions

� Altitude : <= 2000 M

� Ambient atmosphere : STANDARD

� Average ambient air temperature over a period of 24H: 40 °C

� Climate : STANDARD

10.2.1.2 Electrical data

Power circuit

� Rated service voltage : 400 V

� Rated frequency : 50 Hz

� Rated short-time current (kA rms/1s) : 15 kA

� Neutral system : TNS

� Neutral section : = PHASE

Auxiliary circuit

� Control voltage : 230 V AC –Internal

10.2.1.3 Mechanical data

Type of section used OKKEN 70-2 & 70-M

� Degree of protection : 54

� Form according IEC 439-1 : 3B

� Painting RAL 7032

� Degree of withdrawability (F, D, W) according to IEC 439-1 :

WWW

� Type of full doors Plain

Cable connection

� Connexion access : Front

� Incoming Power cable entry: BOTTOM

� Outgoing Power cable entry : TOP

Busbar

� Rating of main busbar : 800 A - CONSTANT

� Coating : TINNED+EPOXY



10.2.2 SWITCHBOARD: EMCC

10.2.2.1 Environmental conditions

� Altitude : <= 2000 M

� Ambient atmosphere : STANDARD

� Average ambient air temperature over a period of 24H: 40 °C

� Climate : STANDARD

10.2.2.2 Electrical data

Power circuit

� Rated service voltage : 400 V

� Rated frequency : 50 Hz

� Rated short-time current (kA rms/1s) : 15 kA

� Neutral system : TNS

� Neutral section : = PHASE

Auxiliary circuit

� Control voltage : 230 V AC –Internal

10.2.2.3 Mechanical data

Type of section used OKKEN 70-2 & 70-M

� Degree of protection : 54 31 (VSD Panel)

� Form according IEC 439-1 : 3B

� Painting RAL 7032

� Degree of withdrawability (F, D, W) according to IEC 439-1 :

WWW

� Type of full doors Plain

Cable connection

� Connexion access : Front

� Incoming Power cable entry: BOTTOM

� Outgoing Power cable entry : TOP

Busbar

� Rating of main busbar : 800 A - CONSTANT

� Coating : TINNED+EPOXY



10.3 FUNCTIONAL DESCRIPTION

INCOMER ACB TRANSFORMER/1 - 630 A : > (WITHDRAWABLE CHASSIS)

equipped with

1 ACB Switch Masterpact NT06HA 4P

1 Power supply module (AD)

1 Motor mechanism

1 "Test" position contact

1 Pushbutton locking device

1 "Disconnected" position locking device

1 "OFF" position locking device

1 Transparent cover (IP54)

1 Operation counter

1 "Connected" position contact

1 "Disconnected" position contact

4 Auxiliary Miniature Circuit Breaker C60N 2P

3 Control Fuse 1Ph

1 Potential transformer

4 Direct signal lamp with led bulb

2 Push button

2 Selector switch 2 positions 1 contact

1 Protection relay SEPAM T81

1 Communication module for SEPAM

1 Advanced UMI module for SEPAM

1 Optional Synchrocheck relay (25) for SEPAM

1 Current test box

1 Voltage test box

5 Instantaneous auxiliary relay

1 K&N LOCKOUT RELAY

1 LSHF CABLE

4 RS ISOLSEC, 600/5A, 5P20

2 K&N SEL.SWITCH

2 PWS 230V/24V 240W ABL8RPS24100

INCOMER ACB GENERATOR/1 - 630 A : > (WITHDRAWABLE C HASSIS)

equipped with



1 Motor mechanism


1 Operation counter










3 Control Fuse 1Ph



2 Push button


1 Protection relay SEPAM G40



1 Current test box

1 Voltage test box


1 Voltage transformer single phase 3000 VA

1 LSHF CABLE


1 K&N LOCKOUT RELAY

2 PWS 230V/24V 240W ABL8RPS24100

ACB TO/FROM EMCC/1 - 630 A : > (WITHDRAWABLE CHASSI S)

equipped with



1 Motor mechanism







1 Operation counter



3 Control Fuse 1Ph



2 Push button


1 Protection relay SEPAM S40



1 Current test box

1 Voltage test box




1 K&N LOCKOUT RELAY

1 LSHF CABLE


2 PWS 230V/24V 240W ABL8RPS24100

DOL < 11kW/1 - 7.5 kW : > (WITHDRAWABLE UNIVERSAL)

equipped with

1 CB GV2-L20 18A

1 Rotary Handle on individual door

1 Multi-function control unit TeSysT - ModBus

1 CONTACTOR 3P LC1D 38A

1 Aux Relay


2 Push button

1 LSHF CABLE

11kW < DOL > 30kW/1 - 18.5 kW : > (WITHDRAWABLE UNI VERSAL)

equipped with

1 3P NSX100F

1 3P3D MA50 TRIP UNIT

1 Rotary handle on individual door


1 CONTACTOR LC1D80P7

1 LTMCU DISPLAY TERMINAL

1 CORDON POUR DEPORT - L 3 M

1 Instantenous Aux Contactor




1 Emergency push button

1 24VDC LTMEV40BD

DIST. FEEDER HALF DRAWER/1 - NSX100 : > (WITHDRAWAB LE UNIVERSAL)

equipped with

1 4P NSX100F

1 Control unit Micrologic 6.2E


1 ModBus SL communication interface module

1 Switchboard front display module FDM121

1 NSX Cord L 1.30m

2 SHORT TERMINAL SHIELD 4P

1 RJ45 link

1 Shunt trip coil

1 MODULE COM MODBUS BSCM





1 LSHF CABLE

DIST. FEEDER/1 - NSX100 : > (WITHDRAWABLE UNIVERSAL )

equipped with

1 4P NSX100F





1 NSX Cord L 1.30m

2 SHORT TERMINAL SHIELD 4P

1 RJ45 link

1 Shunt trip coil





1 LSHF CABLE

VSD/1 - 110 kW : > (WITHDRAWABLE UNIVERSAL)

equipped with

1 Kit de deport pour Terminal Graphique




1 ALTIVAR 71 132 KW 380-480 V

1 RS485 connection kit

1 Passive Filter

1 CONNECTION RS485


1 Kit de deport pour Terminal Graphique

5 Single terminal block




1 LSHF CABLE

FEEDER VSD/1 - NSX250 : > (WITHDRAWABLE UNIVERSAL)

equipped with

1 3P NSX250F

1 Control unit Micrologic 2.2


2 6 INTERPHASE BARRIERS




1 Breaker status and control module BSCM


1 NSX Cord L 1.30m




2 Push button

1 CONT. S/BOB 3POL LC1-F185 (FG)

1 COIL LX1F TO 230VAC AT50HZ

1 LSHF CABLE

3 Current transformer LT6CT

1 TESYST 8A 24VCC LTMR08MBD

1 MOD.EXTENSION 24VDC LTMEV40BD

DOL < 11kW/1 - 15 kW : > (WITHDRAWABLE UNIVERSAL)

equipped with

1 CB GV2-L32 32A

1 Rotary Handle on individual door


1 CONTACTOR 3P LC1D 38A

1 LTMCU DISPLAY TERMINAL


1 Instantaneous contact block LA1DN22



2 Push button

1 LSHF CABLE

1 24VDC LTMEV40BD

DIST. FEEDER/1 - NSX400 : > (WITHDRAWABLE POLYFAST)

equipped with

1 MCCB NSX400F 4P




1 NSX Cord L 1.30m

1 RJ45 link


1 Shunt trip coil





1 LSHF CABLE



10.4 QUANTITY OF FUNCTIONAL UNIT

SWITCHBOARD : MCC

FRONT FACE LABEL FUNCTIONAL UNIT LABEL SECTION MODULE APP./ RAW QUANTITY

INCOMER ACB TRANSFORMER/1 - 630 A > OKKEN 18/72 1 1

INCOMER ACB GENERATOR/1 - 630 A > OKKEN 18/72 1 1

ACB TO/FROM EMCC/1 - 630 A > OKKEN 18/72 1 1

11kW < DOL > 30kW/1 - 18.5 kW > OKKEN 8/72 1 1

DIST. FEEDER HALF DRAWER/1 - NSX100 > OKKEN 8/72 2 9

DIST. FEEDER/1 - NSX100 > OKKEN 8/72 1 4

DOL < 11kW/1 - 15 kW > OKKEN 4/72 1 8




SWITCHBOARD : EMCC As per limited space Emergency Room, the EMCC Switchboard will be separated into 2 parallel switchboards: SIDE A and SIDE B

FRONT FACE LABEL FUNCTIONAL UNIT LABEL SECTION MODULE APP./ RAW QUANTITY

SIDE A

INCOMER ACB GENERATOR/1 - 630 A > OKKEN 18/72 1 1

ACB TO/FROM EMCC/1 - 630 A > OKKEN 18/72 1 1

DOL < 11kW/1 - 7.5 kW > OKKEN 4/72 2 6

DIST. FEEDER HALF DRAWER/1 - NSX100 > OKKEN 8/72 2 14



FEEDER VSD/1 - NSX250 > OKKEN 20/72 1 2

DOL < 11kW/1 - 15 kW > OKKEN 4/72 1 1

SIDE B

VSD/1 - 90 kW > OKKEN 72/72 2



1111.. DDIISSTTRRIIBBUUTTIIOONN BBOOAARRDDSS

11.1 GENERAL SPECIFICATION

� Standard Manufacturing IEC 439 - 1, IEC 529

� Design System Wall mounted

� Type Panel Indoor

� Design Ambient Air Temperature Between -50 C up to 400 C maximum ( Average of 24 hours maximum 35 C ).

� Altitude Up to 2000 m

� Relative Humidity

o At Max Temp. +400 C Less than 50 %

o Lower Temp. + 200 C Less than 90 %

� Anti Arc No

� Environment Standard, non corrosive (SO2/H2S)

� Colour RAL 7032

Electrical Characteristic � Rated Insulation Voltage 1000 VAC

� Rated Operational Voltage AC 400V, 3P 4W

� Rated Short Time Withstand Current 6kA 1s

� Rated Current :

� - Main Bus bars referring to customer's SLD

� Frequency 50Hz

� Communication Facilities NO

Mechanical Characteristic � Withdrawabily Fix

� Form Form 1 Plus Transparent Cover

� Degrees of Protection IP32

� Cable Connection Top/Bottom

� Access Front

Material � Enclosures Stainless Steel

� Control Cable Std PVC, 105C :YES Flame Retardant :YES Halogen Free :YES Tinned Cable :NO

� Painting Epoxy Polyester Powder

� Mimic Diagram NO

� Name Plate Gravoply

Packaging Seaworthy (9mm wood) � Fumigation NO



11.2 MATERIAL DETAIL

Functional Name Detail Material and Qty Remark

MP-SDB-1 1 NSX100F 4P Dimension 600x400x600 (WxDxH)

1 OF+SD

1 Voltmeter + Selector Switch

1 Ammeter + Selector Switch

3 CT 50/5A, Cl1

3 Pilot Lamps

13 MCB Acti9 2P

8 Vigi C60H 30mA

ML-SDB-1 1 NSX100F 4P Dimension 600x400x700 (WxDxH)

1 OF+SD



3 CT 50/5A, Cl1

3 Pilot Lamps

8 MCB Acti9 2P

3 Vigi C60H 30mA

ML-SDB-2 1 NSX100F 4P Dimension 600x400x700 (WxDxH)

1 OF+SD



3 CT 50/5A, Cl1

3 Pilot Lamps

19 MCB Acti9 2P

EP-SDB-1 1 NSX100F 4P Dimension 600x400x700 (WxDxH)

1 OF+SD



3 CT 50/5A, Cl1

3 Pilot Lamps

18 MCB Acti9 2P

1 Vigi C60H 30mA

6 MX coil MCB

6 Aux relay

HT-SDB-1 1 NSX100F 4P Toggle Dimension 600x400x700 (WxDxH)

1 OF+SD



3 CT 75/5A, Cl1

3 Pilot Lamps

12 MCB Acti9 2P

12 Vigi C60H 30mA



EL-SDB-1 1 NSX100F 4P Toggle Dimension 600x400x700 (WxDxH)

1 OF +SD



3 CT 50/5A, Cl1

3 Pilot Lamps

21 MCB Active9 2P

1 Vigi C60 30mA



1122.. DDRRYY TTRRAANNSSFFOORRMMEERR



12.1 TRIHAL - 400 KVA - 22000 V / 400 V - D YN11

Cast resin transformer – Three phases - Type Indoor use - Enclosure IP23 IK7 - According to CEI 60076 -1 or 60076-11 – Certified C3*, E3, F1 (*) C2 Thermal shock test carried out at -50°C

Rated power AN : ............................................ 400 kVA Operation : .................................................. Step-down

Frequency : ........................................................ 50 Hz Vector group : ................................................... D yn11 Windings HV/LV : ............................. Copper imposed

Rated high voltage 1 : .............................. 22000 V Rated low voltage 1 : .............. 420 V (At no -load)

Rated high voltage insulation level : .....................24kV Applied voltage to industrial frequency : ..............50 kV B.I.L. (1,2 / 50µs) : .............................................125 kV HV tapping (off-circuit) : ..... +-2,5 +-5,0 % (Connecting links)

Rated low voltage insulation level : ................... 1.1 kV Applied voltage to industrial frequency : ............ 10 kV B.I.L. (1,2 / 50µs) : ................................................. N/A

High voltage connections Low voltage connections

Connections type : ....... Fixed plug-in bush. HN 52S61 Cables incoming : ...................................................Top Connections location : .............................................Top Current rated of the plug in bushings : ................ 250 A Connections marking : ............................................ IEC Number of connections : .............................................. 3 Plug in bushings location : ...................... On the cover Locking device on plug in bushings : .... Stainless steel without lock

Connections type : ............. LV upward pointing risers Cables incoming : .................................................. Top Connections location : ................... Top LV connection Secondary arrival : ............................................. Cable Number of connections : ........................................... 4

Electrical characteristics Site conditions

No load losses : ................................................ 1375 W Load losses (AN) at 120°C : ............................ 4862 W Impedance voltage (AN) at 120°C : .....................6.6 % Tolerances : ............................ IEC 60076-1 Tolerance

Altitude : ....................................................... ≤ 1000 m Maximum ambient temperature : ....................... 45 °C Minimum ambient temperature : ........................ -25 °C Daily average temperature : ............................... 35 °C Yearly average temperature : ............................ 25 °C Electrostatic screen : .............................................. No Rectifier supply : ..................................................... No

Thermal characteristics

Thermal insulation class : .................................Class F Windings temperature rise : .................................. 80 K Protective enclosure characteristics Dimensions & weights (transformer with metal

enclosure)

Enclosure type : ............................. Enclosure IP23 IK7 Final colour : .............. RAL 9002 Pearl-grey (standard)

Length (approximate – non contractual) : .... 1800 mm Width (approximate – non contractual) : ...... 1000 mm Height (approximate – non contractual) : ..... 2000 mm Weight (approximate – non contractual) : ...... 2200 Kg

Basic equipments Routine tests according to IEC 60076 standard

Flat bi-directional rollers (Ø 125 mm) : ........................ 4 Lifting lugs : ................................................................. 4 Haulage holes on base : ............................................... Earthing locations : ..................................................... 2 Rating plate fixed on HV side (Aluminium) : ............... 1 “Electrical hazard” warning labels (T10 warning) : ...... 2 Off-circuit tappings links, acting on highest voltage : ......................................Yes Multilingual installation manual : ................................. 1

Induced voltage dielectric test : ............................. Yes Applied voltage dielectric test : ............................. Yes Measurement of the no load loasses and current : ............................................. Yes Measurment of the HV and LV resistances : ....... Yes Measurement of the load losses and Uk : ............. Yes Measurement of the transformer ratio & vector group : ............................................ Yes Measurement of the partial discharge level : ......... Yes Test report (in English) : ............................................ 1 Factory acceptance tests with customer : .............. No

Additional requested accessories

Anti vibration pads 3 PT100 sensors T Digital thermometer (with RS 232 output connection) Box for relay installed



Packing characteristics Dimensions & weights (packed transformer)

Packing type : ........................................ Packing SEI4c Wood quality : .................................................... normal

Length (approximate – non contractual) : .... 2100 mm Width (approximate – non contractual) : ...... 1300 mm Height (approximate – non contractual) : ..... 2300 mm Weight (approximate – non contractual) : ...... 2516 Kg

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