1 rolls-royce data-strictly private 1 status of our environmental journey rolls-royce corporation...
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Rolls-Royce Corporation
Indianapolis
Status of Our Status of Our Environmental Environmental
JourneyJourney
March 7th - 2012
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2Indianapolis Total Energy Use2006-2011
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Plant 5 & 8 ProjectsGWh
SavingsCost Savings Timing
Plt 8 Fac. Cooling Tower
Automation2.1 $65K
2nd QTR
2011
Boiler Economizers
14.0 $330K2nd QTR
2011Deaerator
Tank4.2 $100K
2nd QTR
2011
Additional
Plant 5 Lighting9.3 $560K
Under
Construction
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4Lighting ProjectsNew T8 Fixtures and Occupancy Sensors
• Plant 5 Assy & Test– 1.26 Mil KWH – Savings: $69K
• Plant 8 Model Shop– 5.1 Mil KWH – Savings: $273K
• Plant 8 Out Buildings– .73 Mil KWH – Savings: $39K
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5Active Management of 250 PSI Steam LineNot All Improvements Have to Come Through Investment
– Steam Line to Engine Test Facility
– 12,000 lbs of steam/hr to maintain temperature
– Potential Savings per day = .084 GWh / $3,600
Actual Savings
– Since 1/1/2011 through 12/31/11, Line has been out of service for 196 days.
– 56,448 mlbs steam saved or 16.46 GWH
– $647,788 in energy (95%) and chemicals
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6Production Generated By-ProductsGrinding Wheels, Metal Chips & Sludge
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– Production related streams are collected on the shop floor then moved to waste treatment
– Metal turnings, sludge, grinding wheels and ceramic are some of the recycled materials
726 Tons of Metals
Recycled
23 Tons of Filter Paper
Recycled
0.5 Tons of Grinding Wheels
Recycled
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7Recycling of Used MaterialsEveryone is Needed To Succeed in Site-Wide Recycling Efforts
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– Most common waste streams have a recycling outlet onsite
– Further opportunity exists to promote recycling and make the process more visible to the general employee.
58 Tons Cardboard Recycled
7 Tons Electronics Recycled
100 Tons Paper
Recycled
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8Reuse: A Part of Our Pollution PreventionReusable Containers Improve Quality and Environmental Performance
– Many formally cardboard containers have been converted into plastic containers.
– Used for internal and external customer shipments
– Further opportunity exists
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9Indianapolis Air Emissions2006-2011
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10CoGen InformationNot All Improvements Have to Come Through Investment
– CoGen project started in 2001
– Generate 3.5 MWH electricity and 20,000 lb steam using landfill gas
– Estimated reduction of 33,000 tons of Green House Gas Emissions per year
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Current Pollution Prevention OpportunitiesIdentified Areas For Continual Improvement
• Continue to improve energy efficiency with 1950’s/60’s Infrastructure
• Improve waste stream management to enable further recycling and waste minimization performance
• Further reduction / phase out of perchloroethylene degreasing
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12Partners for Pollution PreventionTeaming to Improve Our Environment and Business
– We Would Like Your Help!
– Please give use feedback on the provided forms and turn them into me or leave them in the auditorium.
– If you see opportunities based on your experience, please leave us as much details as possible so we can follow up.
THANK YOU!
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