1 out of the box configurable solutions powered by

1

OUT OF THE BOX configurable

SOLUTIONSpowered by

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ApplicationWeight only

Manual

FillFill DoseDose FormulateFormulate BlendBlend BatchBatch

Lynx Lynx BatchBatch

Q.iMPAQ.iMPACTCT

JagXJagX

LynxLynx

PanthePantherr

ID 7ID 7

ID SysID Sys

Q.iMPACQ.iMPACTT

Q.iMPACT Q.iMPACT LITELITE

Q.iMPACT Q.iMPACT

MANUAL SYSTEMS - Tier #0

SMALL SYSTEMS - Market Tier #1

SMALL to MEDIUM SYSTEMS - Market Tier #2

MEDIUM to LARGE ADVANCED SYSTEMS - Market Tier #4

MEDIUM to LARGE SYSTEMS - Market Tier #3

NEW SOLUTIONS

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Traditional Automation Strategies

Traditional automation generally focuses on the differences of a material delivery system and misses the things that are similar. This leads to monolithic automations that are totally self contained and miss the opportunity to take advantages of “best in class” approaches and leads to a lot of creativity that is counter productive.

The results are some parts form a well functioning systems while other parts are less functional, each individual material transfer function is a new custom effort and generally is very different then the previous one. It also leads to a lot maintenance cost and need to replace the automation frequently.

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Automation Controller

MP01MP05

MP02MP06

MP03

MP03

MP02

MP01

MP04

MP04

Scale

FlowMeter

FlowMeter

Scale Input 01

Flow Meter

Flow Meter

MP05

MP06

MP02 GIW

MP06 GIW

MP01 Dump to EmptyMP05 LIW to Target

I/O Interface

I/O Interface

I/O Interface

Traditional -Custom Chaos

Not all theMust havesvery few ofthe Shouldhaves andnone of thebeneficial

Traditional Automation Strategies

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Joining the S88 guideline (see www.wbf.com ) for modularity and the Q.i’s best in class functionality the automation is freed to focus on the necessary differences of any given material deliver systems and leaving the overhead of the things that are common to the modular components of the Q.i system with the interaction between components handled by the Q.i with out custom programming.

All of the necessary functions of a material transfer are handled by the pre-engineered and pre-tested components provided by the Q.i system. This leads to a much simpler overall architecture that is less costly to develop and support and will be viable far longer then traditional approaches.

Modular Automation Strategies

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Automation Controller

MP01MP05

MP02MP06

MP03

MP03 MP02 MP01MP04

MP04

Qi

Qi

AIM

Chanel 01

Instrument 01 Output



Slot02 Slot01Slot03

FlowMeter

FlowMeter

Scale Input 01

Flow Meter 03

Flow Meter 03E-Net Switch

INSTRUMEN

T03 Data

MP04DATAMP03

MP02MP01DATA

INSTRUMENT0

2 DataINSTRUMENT0

1 Data

MP05MP06

MP02 GIW

MP06 GIW

MP01 Dump to EmptyMP05 LIW to Target

INSTRUMEN

T03 Data

MP04DATAMP03

MP02MP01DATA

INSTRUMENT0

2 DataINSTRUMENT0

1 Data

Qi S88

ComputerQi365

Pre-Build Pre-Tested AllFunctions

Modular Automation Strategies

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Met tler T oledo

240.220

Pesage entrée ?

H

Processor PC Card I/0 I/0 I/0 I/0

Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

Plant Network Field Bus

Plant-Wide Information System

PLC

Device Levelor "Sensor" Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

10

Met tler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

BATCH EXECUTIVE OPTIONS

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Met tler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206


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Q.iMPACT &

compact

TIER #1 BATCH EXECUTIVE RESIDENT IN A… “MATROLLER”

• READY TO SHIP… “PRE-ASSEMBLED”

• ROBUST… “PRE-TESTED”

• SIMPLIFIED COMMISSIONING… “MODULAR & CONFIGUARABLE”

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(SMALL) Basic Control, Semi Automatic and Automatic Systems (uses Q.i LITE)

SMALL - one TO “X” channels, capability for material feed phase ONLY (GIW, LIW, DTE, Hand Add), sequential phase execution only, requirements for limited recipe storage and printout, very limited

requirement on the HMI.

MT Channel Solution (no partner required) – Tier #1

Mettler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

BATCH EXECUTIVE RESIDENT IN A… “MATROLLER”

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Q.Batchcompact

MULTIPLE MEASUREMENT DEVICES UP TO “2” Scales or Flow Meters

STEERING MATIX CONTROL UP TO 16 FCE’s (FINAL CONTROL ELEMENTS)

RECIPE MANAGEMENT UP TO 99 RECIPES

PHASE TYPES Material Feeds Hand Adds Events Timer

BATCH FEATURES ID # OF BATCHES

SECURITY 2 LEVELS OF PASSWORDS (OPERATOR & SUPERVISOR)

OPERATOR PROMPTING & MESSAGING

REPORTS STORED RECIPES BATCH REPORT PRODUCTION REPORT (TOTALIZED by product) CONSUMPTION REPORT (TOTALIZED by material)

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REPORTS

• BATCH

• RECIPE LISTS

• PRODUCTION

• CONSUMTION

Controlled via JagBASIC

FCE’s

(in this case valves)

FlOWMETERS

LOADCELLS

I/O for

• HAND ADDS

• EVENTS

• TIMERS

OPERATOR

PROMPTS & MESSAGING

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Controlled via JagBASIC

UP TO 16 FCE’s

(in this case valves)

FlOWMETERS

LOADCELLS

STEERING

MATRIX

I/O for

• HAND ADDS

• EVENTS

• TIMERS

OPERATOR

PROMPTS & MESSAGING

REPORTS

• BATCH

• RECIPE LISTS

• PRODUCTION

• CONSUMTION

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Met tler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206


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Q.Batchcompact

MULTIPLE MEASUREMENT DEVICES UP TO “4” Scales or “8” Flow Meters

STEERING MATIX CONTROL UP TO 20 FCE’s (FINAL CONTROL ELEMENTS)

RECIPE MANAGEMENT UNLIMITED

PHASE TYPES Material Feeds Hand Adds Events Timer

BATCH FEATURES ID # OF BATCHES SIZE BATCH MANUAL / STEP/ AUTO JOG

SECURITY 2 LEVELS OF PASSWORDS (OPERATOR & SUPERVISOR)

OPERATOR PROMPTING & MESSAGING OPERATOR MAINTENANCE

REPORTS STORED RECIPES BATCH REPORT PRODUCTION REPORT (TOTALIZED by product) CONSUMPTION REPORT (TOTALIZED by material)

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Q.iMPACT &

Q.bATCH

• READY TO SHIP… “PRE-ASSEMBLED, PRE WIRED ”



• LANGUAGE SMART... “SELECT HMI FROM ANY OF 4”

Tier #2 BATCH EXECUTIVE RESIDENT IN A… “PLC”

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Market Segment 2 (SMALL to MEDIUM) Basic Semi Automatic and Automatic (Q.i LITE)

SMALL to MEDIUM - one to 8 channels, capability for material feed phase (GIW, LIW, DTE, Hand Add) plus 2 or 3 other phase types (Event, Timer), sequential phase execution, limited phase and recipe

definition, fixed HMI (no process graphics)

Mettler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

Gain in We ight Sole noid Control

Los s in We ight Sole noid Control

Hak k o HM I for data inputand dis play

Wago Ethe rne tSw itch

F in a l C o n tro l E le m e n t (F C E)

L o a d C e llIn p u t

BATCH EXECUTIVE RESIDENT IN A… “PLC”

MT Channel Solution (no partner required) – Tier #2

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Q.iMPACT & EZBATCH

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Met tler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206


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Q.iMPACT &

Batch Objects

• PROGRAMMERS STARTER KIT… “AVAILABLE OFF THE SHELF”


• CONFORMS… “AMERICAN & EUROPREAN S88 STANDARDS”


Tier #3 COST EFFECTIVE BATCH EXECUTIVE RESIDENT IN A… “PC”

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Level 3: MEDIUM to LARGE – Basic to Advanced Automatic (Q.i or Q.i LITE)

MEDIUM to LARGE – typically more than three channels OR a need for simultaneous (parallel) phase execution across one or more units (mixing vessels), material feed phase (GIW,LIW,DTE, Hand Add) – approx 7 phase types in total, almost unlimited recipe storage

and editing, extensive HMI with process graphics

Mettler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

“COST EFFECTIVE” BATCH EXECUTIVE RESIDENT IN A… “PC”

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Q.iMPACT &

AUTOMATION PARTNERS

• CONNECTIVITY… “VIA ANY ONE OF 3 WELL KNOWN FIELDBUS OPTIONS”

• INTERFACE…”HOST CONTROLLER TO MATROLER USING CONFIGURABLE OFF-THE-SHELF AIM”

• PARTNER… “ CUSTOMERS PREFERRED AP & BEST IN CLASS MATERIAL FEED SOLUTION

Tier #4 INDUSTRY STANDARD BATCH EXECUTIVES RESIDENT IN A …PC

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Mettler Toledo

240.220

Pesage entrée ?

H


Ethernet Level

METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206



PLC


METTLER TOLEDO

0 T C M

PANTHER

565.4

cc

1

2=>

<

III

0 G NET PT T lb kg

96

122T2206

Level 3: MEDIUM to LARGE – Advanced to Complex Automatic (Q.i or Q.i LITE)

MEDIUM to LARGE – typically more than three channels OR a need for simultaneous (parallel) phase execution across one or more units (mixing vessels), material feed phase (GIW,LIW,DTE, Hand Add) – approx 7 phase types in total, almost unlimited recipe storage

and editing, extensive HMI with process graphics

MT Channel Solution (partner required) – Tier #4

“INDUSTRY STANDARD” BATCH EXECUTIVE RESIDENT IN A… “PC”

1 out of the box configurable solutions powered by

Documents

material slide

matroller slide

batch executive options

small systems market

medium systems market

impact lite q

large systems market

impac t q