1 japanese approach to plws october 22, 2015 yasuhiko inoue japan productivity center (jpc)

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1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

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Page 1: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

1

Japanese Approach To

PLWS

October 22, 2015

Yasuhiko INOUEJapan Productivity Center (JPC)

Page 2: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

1. The Meaning of Productivity & PLWS (1) International Common Indicator of Productivity (National Level = GDP & Company Level = Value-Added) (2) GDP = Total of All company’s Value=Added amount in Malaysia

2. Japanese Approach to Productivity and PLWS

(1) Three Guiding Principles

(a) Job Security First

(b) Labor-Management Cooperation (c) Fair Distribution of Productivity Gains (PLWS)

3. Japanese Approach to Quality

3

Page 3: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

33

  

       

Definition of Productivity(Technical)

Output

Input

Products/ServicesProfitValue-Added

Quality of Management

Labor / Workers

Capital Machines

Page 4: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Productivity is NOT just a technical concept.

Wide social concept is; Productivity is above all, an attitude of mind. It seeks to continuously improve what already exists.

It is based on the belief that one can do better today than yesterday and even better tomorrow.

(1958, European Productivity Agency ) Human Oriented & Betterment of QWL / QL

Definition of Productivity (Social)

Page 5: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

(International Common Indicator)

WHY PRODUCTIVITY?

Why Productivity

for Malaysia ?

Indicator of Country’s Productivity

= GDP or GDP per Capita

Because we want to make Malaysia Rich & Competitive.

Page 6: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

 

(International Common Indicator            

for your NATION / COUNTRY? Productivity Indicator

= GDP

Bigger GDP

= Competitive Country

= Higher Productivity

Page 7: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

for your NATION / COUNTRY?

GDP per Capita ( WB, 2014/2010 US $, PPP)

2014 2010

Malaysia 24,951 (20,096)

Philippines 6,982 ( 5,524)

Indonesia 10,517 ( 8,294)

Thailand 14,552 (12,508)

Vietnam 5,629 ( 4,396)

China 13,216 ( 9,239)

Japan 36,426 (33,741) Singapore 82,763 (70,598)

Page 8: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

GDP = Total of All Companies’VALUE ADDED (GROSS PROFIT)

In Malaysia

Indicator of Malaysia’s Productivity /Wealth         

             is

(International Common Indicator)

Page 9: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

GDP = Total of All Companies’

Value-added (Profit) in Malaysia

GDP

Textile Electric Auto OthersChemical

A C D nB

(Industries)

(Companies)

(International Common Indicator)

Page 10: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

International Common Indicator

Company’s VALUE ADDED

Management Share Labor (Workers) Share    

(GROSS PROFIT (LABOR COSTS

=Profit, Dividends , or PERSONNEL

Tax , etc. ) EXPENSES )

Depreciation

Page 11: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Converted into

To RenovateExisting  Facilities New Projects

Reinvestment

VALUE ADDED STATEMENT

    Hotel Business 

                   Creating Value Added

39%Employees  Salaries

39%

26% Government Tax                    Provides for 13% Interest on Bank Loan                                           

12%Shareholders

Dividend                

                  

10%Reserved          

Earnings                  

Page 12: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Enlarge Productivity Gains (Value-Added)

Value- Added

Productivity Improvement Activities

(Company Level)

Page 13: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

* Company Productivity is to maximize Gross Profit ( = Value Added Amount)

* Value Added Amount of All Companies in a Nation = GDP ( = Indicator of National Wealth)

Company’s Productivity contributes to National Economy

Page 14: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

(Japanese Approach)Management & Labor (Workers) can Cooperate in enlarging Value-Added.

International Common Indicator Company’s VALUE-ADDED

Management Share Labor(Workers) Share    

  (GROSS PROFIT (LABOR COSTS

=Profit, Dividends , or PERSONNEL

Tax , etc. ) EXPENSES )

Page 15: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Three (3) Guiding Principles for a Company to Increase Productivity

PROCLAIMED in 1955 when JAPAN STARTED PRODUCTIVITY MOVEMENT

(1) Should Not Layoff Workers

(Job Security First)

(2) Productivity Increase through Teamwork

& Cooperation Between Workers - Management

(3) Fair Distribution of Productivity Increase

Page 16: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Three (3) Guiding Principles for a Company to Increase Productivity

PROCLAIMED in 1955 when JAPAN STARTED PRODUCTIVITY MOVEMENT

(1) Should Not Layoff Workers (Job Security First)

(2) Productivity Increase through

Teamwork & Cooperation

Between Workers & Management

(3) Fair Distribution of Productivity Increase

Page 17: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

This is a “SYSTEM or TOOL” to materialize the Second Principle

Labor-Management

Joint Consultation System

(LMJCS)

Page 18: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Labor - Management Joint Consultation System (LMJCS)

Collective L.M.J.C.S

Bargaining

Clash of Interest Common Interest

Labor Conditions Productivity Increase

Sharing FruitsEnlargement of Resources for Sharing

Character

Contents

Objective

Page 19: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

19

• Key Factors of LMJCS

•(Management Side)

(1) Management should consider trade union as Social Partner(Stakeholder)

(2) Management has to disclose any information requested by trade union

Page 20: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

20

• Key Factors of LMJCS

•(Trade Union Side)

(1) Trade Union should consider Management as Social Partner(Stakeholder)

(2) Trade Union has to understand management information or language.

(3) Trade Union should keep secrecy of

information disclosed by management

Page 21: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

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•Agenda of LMJCS) (1) Business strategy and plan

(management strategy, long-/medium-/short-term plan,

production plans, marketing & sales, etc.)

(2) Productivity results

(3) Basic plan of reorganization, such as merger, new plant, etc.

(4) Personnel management (career development, welfare policy, training, etc. )

Page 22: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Three (3) Guiding Principles for a Company to Increase Productivity

PROCLAIMED in 1955 when JAPAN STARTED PRODUCTIVITY MOVEMENT

(1) Should Not Layoff Workers (Job Security First)

(2) Productivity Increase through Teamwork

& Cooperation Between Workers - Management

(3) Fair Distribution of

Productivity Increase (PLWS)

Page 23: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

23

(Japanese Productivity & Wage Curve) Productivity : Increase by Workers (Their Experience & Knowledge to improve Productivity)

Wage : (1) Seniority System (Increase according to length of service) (2) Life-style & Wage (Wage jump at age 30 & 40 ))

Page 24: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

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(Wage & Productivity)

Age 55 60

(-) 65

38

(-) + (+) +(-) = 0 Starting(Age 18 or 22 ) 30 Salary / Wage   * Productivity

(-)

Age / Length of Service

(+)

Page 25: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

100 - 1 = 99

Page 26: 1 Japanese Approach To PLWS October 22, 2015 Yasuhiko INOUE Japan Productivity Center (JPC)

Productivity & Quality

* Productivity & Quality are not trade-offs

* High Quality does not make our Goods/Services cost more